Peco Pro 12 DFS 49621204 Operator's Manual
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Peco Pro 12 DFS 49621204 Operator's Manual

Commercial pto - grass collection system
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0484
COMMERCIAL PTO - GRASS
R
R R
COLLECTION SYSTEM
Model# 49621204
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
Charger
52 & 60" DECKS
MODEL YEAR:
2013-2018
MAINTENANCE
Rev: 1.0 - May 2018

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Summary of Contents for Peco Pro 12 DFS 49621204

  • Page 1 P P P P P P COMMERCIAL PTO - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 49621204 Charger 52 & 60” DECKS MODEL YEAR: 2013-2018 OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0484 Rev: 1.0 - May 2018...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Length Of Hose Adjustment - - - - - - - - - - - - - - - - - 18 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    1. NO SERVICE CENTER WARRANTY The selling Service Center makes no warranty on his own on any item warranted by New PECO, Inc. unless he delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in any way.

  • Page 5: Introduction And Description

    SECTION I INTRODUCTION AND DESCRIPTION Remove the D-drive spacer using an arbor press or Introduction equivalent. On removal, adjacent bearing OUTER race Your grass collection system has been designed to give must be supported or bearing damage may occur. Refer you a low maintenance, simple, and effective way to to Figure 2-1b.

  • Page 6: Right Frame Bracket Installation

    Right Frame Bracket Installation First, remove the pre-existing hardware on the right hand side panel of the mower. Refer to Figure A. Next, align the middle bolt holes of each set of holes on the left side of the Rt. Frame Bracket (Item #1) to those located on the mower’s right hand side panel.

  • Page 7: Left Lower Main Frame Leg Installation

    Left Lower Main Frame Leg Installation First, unhook the mower’s spring and remove the spring mount plate and its hardware from the left hand side panel and set the spring mount plate aside. Next, remove the remaining hardware from the left hand side panel. Refer to Figure A.

  • Page 8: Left Lower Main Frame Leg Installation

    Left Lower Main Frame Leg Installation (Continued) Align the spring mount plate, removed from eariler, to the bottom (2) bolt holes of the Lt. Lwr. Main Frame Leg. Secure the spring mount plate to the Lt. Lwr. Main Frame Leg by using (2) 1/2”-13 x 2” HHCS (Item #7) and (2) 1/2”- 13 Ny-Flange Lock Nuts (Item #8).

  • Page 9: Right Lower Main Frame Leg Installation

    Right Lower Main Frame Leg & PTO Mount Plates Installation Position the Rt. Lower Main Frame Leg (Item #3) over the Rt. Frame Bracket and loosely secure the Rt. Lower Main Frame Leg by using (2) 3/8”-16 x 1-1/4” HHCS (Item #7), (2) 3/8” Flat Washers (Item #8) and (2) 3/8”-16 Ny-Flange Lock Nuts (Item #9).

  • Page 10: Pto Stop Plate Installation

    PTO Stop Plate Installation Position the PTO Stop Plate (Item #1) in between the Left and the Right PTO Mount Plates. Align the bolt holes of the PTO Stop Plate to those of the Left and Right PTO Mount Plates. Secure the PTO Stop Plate by using (4) 1/4”-20 x 3/4”...

  • Page 11: Pto Assembly & Handle Installation

    PTO Assembly & Handle Assembly Installation To mount the PTO Assembly, insert the Pivot Rod on the PTO Assembly P#(A1623) into the mounting slots located on the Left & Right PTO Mount Plates (Figure A). Tilt the PTO Assembly upward and insert the PTO Mount Pin P#(B0274) through the hole in the top of the Right PTO Mount Plate Assembly.

  • Page 12: Belt Installation & Adjustment

    Connect the belt A56K P#(M0255) from the engine Belt Installation & Adjustment pulley to the lower gear box pulley (Figure D). Figure D Loosen the (4) bolts P#(K1191), (2) on each side, that Connect Belt secure the gear box assembly to the PTO assembly To Both Pulleys P#(A1950) (Figure A and B).

  • Page 13: Cam Assembly Adjustment

    Cam Assembly Adjustment The cam assembly P#(A0422), which controls the blower belt tension, comes from the factory pre-adjusted. If the belt is too tight or becomes too loose, remove the hair pin clip P#(K0130) from the belt tension rod P#(K0326) and pull the “L”...

  • Page 14: Main Frame Assembly Installation

    Main Frame Assembly Installation Align the Main Frame Assembly (Item #1) to the Lt. Lwr. Main Frame Leg and the Rt. Lwr. Main Frame Leg. Secure the Main Frame Assembly by using (4) 3/8”-16 x 1-1/4” HHCS (Item #2) and (4) 3/8”-16 Ny-Flange Lock Nuts (Item #3).

  • Page 15: Lift Handle Installation

    Lift Handle Installation Fasten the Ball Joint P#(K1442) to the end of the Latch NOTE: Before continuing the Lift Handle installation, Rod P#(A0620). Tighten the Ball Joint to approximately have someone assist you in turning the grass container half way down the threads on the Latch Rod. Attach the upside down.

  • Page 16: Aluminum Box Assembly Installation

    Aluminum Box Assembly Installation Figure B NOTE: It is recommended that two extra people assist in mounting the Box Assembly. Two can lower the Box onto the frame while the third person inserts the Pivot Pins P#(K0172) through the holes. Insert the Pins from the outside to the inside.

  • Page 17: Boot Plate Installation

    Boot Installation Secure the Boot Plate P#(B0820) to the Aluminum Boot P#(E1902A) using (2) 3/8”-16 x 1” Carriage Bolts P#(K1182) and (2) 3/8”-16 Nylon Flange Locknuts P#(K2038). Insert the Carriage Bolts from the inside of the Boot so the threads are on the top of the Boot.

  • Page 18: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine.

  • Page 19: Impeller Blade Removal And Replacement

    Impeller Blade Removal/Replacement To gain impeller blade (#1) access, first remove the blower cone (#2) from the blower housing, located on Tips on removing impeller blade; the PTO assembly P#(A1821), by removing two blower 1 - Try carefully hitting the base of the impeller blade cone bolts and nuts (#3).

  • Page 20: Weight Kit Installation/ Left Caster

    Weight Kit Installation / Left Caster NOTE: This Assembly Installation is intended for the Left Caster of the mower. Position the Quad Weight Bracket Base (Item#1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Quad Weight Bracket Base (Item#1).

  • Page 21: Weight Kit Installation/ Right Caster

    Weight Kit Installation / Right Caster NOTE: This Assembly Installation is intended for the Right Caster of the mower. Position the Dual Weight Bracket Base (Item#1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item#2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item#2) to the holes in the Dual Weight Bracket Base (Item#1).

  • Page 22: Exploded Views And Parts List

    A0794 ALUMINUM GRASS CONTAINER EXPLODED VIEW...
  • Page 23 PTO Parts Exploded View/List A1841_01 PTO Arm Assembly...
  • Page 24 Exploded Parts View A1941_01 PTO Base Assembly...
  • Page 25 PTO Parts View/List A1941_01 PTO Base Assembly...
  • Page 26 PTO Parts View/List A0623 PTO Assembly...
  • Page 27 PTO Parts Exploded View/List A1950 PTO Assembly w/ Heat Guard...

  • Page 29: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine.

  • Page 30: Lubrication

    If for any reason your Service Center 4. Check belt for proper tension. is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...

  • Page 31: Safety Decals

    SAFETY DECALS To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. # R2008 # R2007 Part #: R1053...
  • Page 33 NOTES...
  • Page 34 P P P PECO PECO PECO PECO PECO 100 AIRPORT ROAD ARDEN, NORTH CAROLINA 28704 (800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858 EMAIL: peco@lawnvac.com WEBSITE: www.lawnvac.com...

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