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P P P GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM OPERATOR’S MANUAL Boss XL Series 2013 - 2017 Vac Model # 49621203 ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0481 Rev. 3...
SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.
PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.
SECTION I INTRODUCTION AND DESCRIPTION 1-1 Introduction Figure 2-1b PRESS Your grass collection system has been designed to give you a low maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower.
Secure the Left PTO Mount Plate P#(B0852) and Lower 2-2 Lower Main Frame Bracket Main Frame Bracket to the top and bottom rear engine Installation guard bars using (2) 1/2”-13 x 2-1/2” HHCS P#(K1235) and (2) 1/2”-13 Ny-Flange locknuts P#(K2012). Secure the left side of the main frame bracket to the top rear First, remove (2) existing top bolts 3/8”-16 x 1”...
Figure 2-2c 2-3 PTO Mount Plate Components Installation Secure the right PTO mount plate P#(B0854) to the left PTO mount plate, using (2) 3/8”-16 x 1” HHCS P#(K1191) and (2) 3/8”-16 nylon flange locknuts P#(K2038). Do not tighten the hardware completely. Insert the PTO stop plate P#(B0736) between the left and right PTO mount plates and secure using (4) 1/4”-20 x 3/4”...
2-4 PTO Assembly Installation 2-5 PTO Handle Installation To mount the PTO assembly, insert the pivot rod on the Attach the PTO handle P#(A1142) to the PTO assembly PTO assembly P#(A1950) into the mounting slots using (3) 1/4”-20 x 3/4” HHCS P#(K1222) and (3) 1/4”- located on the left &...
Connect the belt A57K P#(M0256) from the engine 2-6 Belt Installation and Adjustment pulley to the lower gear box pulley (Figure 2-6d). Figure 2-6d Loosen the (4) bolts P#(K1191), (2) on each side, that Connect Belt secure the gear box assembly to the PTO assembly To Both Pulleys P#(A1950) (Figure 2-6a and 2-6b).
2-8 Blower Cone Installation 2-7 Cam Assembly Adjustment Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of The cam assembly P#(A0422), which controls the (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in blower belt tension, comes from the factory pre-adjusted. Figure 2-8a.
2-9 Main Frame Assembly Installation Secure the main frame assembly P#(A0601) to the lower main frame bracket P#(B0873) using (4) 3/8”-16 x 1” HHCS P#(K1191) and (4) 3/8”-16 nylon flange locknuts P#(K2038). Refer to Figure 2-9. Figure 2-9 Main Frame Assembly (2) 3/8”-16 x 1”...
2-10 Lift Handle Installation Fasten the ball joint P#(K1442) to the end of the latch NOTE: Before continuing the lift handle installation, rod P#(A0620). Tighten the ball joint to approximately have someone assist you in turning the grass container half way down the threads on the latch rod. Attach the upside down.
2-11 Aluminum Grass Container Installation NOTE: It is recommended that (2) people assist in mounting the container. Lower the container onto the Figure 2-11b frame while inserting the pivot pins P#(K0172) through the holes. Insert the pins from the outside to the inside. Secure with (1) 5/8”...
2-13 Boot Plate Installation 2-14 Boot To Mower Deck Installation Secure the boot plate P#(B0820) to the aluminum boot Remove the hardware from the grass deflector and P#(E1902) using (2) 3/8”-16 x 1” carriage bolts insert (1) boot rod P#(B4331) into the grass deflector P#(K1182) and (2) 3/8”-16 nylon flange locknuts mounting holes as shown in Figure 2-13a.
2-16 Length Of Hose Adjustment 2-18 Lower Hose To Blower Cone Installation The hoses in steps 2-17 and 2-18 must be cut to fit your machine. Follow steps 2-17 and 2-18. Do not cut the Slide a hose clamp P#(J0080) over both ends of hoses until you have tried to fit them on your machine.
2-20 Impeller Blade Removal/Replacement Tips on removing impeller blade; To gain impeller blade (#1) access, first remove the blower cone (#2) from the blower housing, located on 1 - Try carefully hitting the base of the impeller blade the PTO assembly P#(A1821), by removing two blower (#1), between each vein (#12), with a rubber mallet to cone bolts and nuts (#3).
2-21 Front Weight Installation Figure 2-21a Caster Assembly Before installing Weight Kit, remove the front step and mounting hardware from the front caster assembly. Reference your Country Clipper owner’s manual and Figure 2-21a. Fasten the Weight Brackets P#(B0418) and the Weight Bracket Clamps P#(B0834) to the front casters using (4) 3/8”-16 x 1”...
SECTION III Disengagement Of The PTO Assembly OPERATING INSTRUCTIONS PTO MODELS A. To disengage the PTO assembly, move Bagger PTO General Safety switch to the off position. Only qualified people familiar with this operator’s manual WARNING: The PTO assembly blades will continue to and the mower’s operator’s manual should operate this spin.
If for any reason your Service Center 4. Check belt for proper tension. is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...
SAFETY DECALS To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. # R2008 # R2007 Part #: R1053...
Troubleshooting Collection System Performance Problem Possible Cause Corrective Action — Install new cutting blade — Cutting blades are bent or unbalanced Abnormal Vibration — Loose blower pulley or pulley — Tighten the pulley assembly — Impeller blade out of balance —...
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P P P PECO PECO PECO PECO PECO 10 WALDEN DR. ARDEN, NORTH CAROLINA 28704 (800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858 EMAIL: peco@lawnvac.com WEBSITE: www.lawnvac.com...