Gage Bilt GB751SRVT-5 Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB751SRVT-5
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA

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  • Page 1 ORIGINAL INSTRUCTIONS GB751SRVT-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com MADE in USA...
  • Page 2: Table Of Contents

    Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB751SRVT-5 .............................. 8 How to use the GB751SRVT-5..............................9 Maintenance ..................................... 10 Filling ......................................11 Bleeding ....................................12 Troubleshooting ..................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN13849-1 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    1.75 lbs. (.79 kg). The entire split handle installation tool weighs 6.75 lbs. (3.06 kg). It has a .780” (19.81 mm) fastener setting stroke. The GB751SRVT-5 split handle installation tool operates on 90 - 100 psi. (6.2 - 6.9 bar) of air pressure, with 90 psi. (6.2 bar) of air pressure providing maximum efficiency.
  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Hanger Head Cylinder Assembly Bleed Screw Hydraulic “PULL” Hose Lever Assembly Actuator Air Line Bleed Screw Handle Assembly Flow_Speed Control Valve Air Inlet Pintail Evacuation Vacuum Assembly Image may not reflect actual tool GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 7: Principle Of Operation

    Air Piston moves up Piston Rod Assembly moves down Piston Rod Assembly moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Image may not reflect actual tool GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 8: How To Set-Up The Gb751Srvt-5

    HOW TO SET-UP THE GB751SRVT-5 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 9: How To Use The Gb751Srvt-5

    HOW TO USE THE GB751SRVT-5 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
  • Page 11: Filling

    Hole marked #4 on Manifold Head Handle (744303) Assembly (744306) facing upward. Power Cylinder (745331) Top of Handle Assembly Oil passage with o’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 12: Bleeding

    Subtract dim “A” from dim “B”. If stroke is not consistent within 1/64" (.396 mm) repeat bleeding steps 5 - 6. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.
  • Page 13: Troubleshooting

    Note: The vacuum regulator may visually appear clean, but still may be 703515 Vacuum Regulator contaminated with a thin film, therefore, the steps above should be performed to assure best performance. Fitting Images may not reflect actual tool GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Thread the actuator assembly-air (704130) all the way into manifold head assembly (744306) with fingers. Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Re-attach the lever assembly (724017) with pin. GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 16 If ports are plugged, use needle nose pliers to grasp end of spring (704141), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (704140) can be pulled out using valve sleeve removal tool assembly (704163). GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 17: Parts Lists

    PARTS LIST GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 18 PARTS LIST GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 19: Dexron® Iii Oil Safety Data

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 20: Nose Assembly Selection Chart And Accessories

    GB751SRVT-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STRAIGHT RIGHT ANGLE OFFSET (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STRAIGHT RIGHT ANGLE...
  • Page 21 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Adapter Assembly Optional Adapter Assembly #713206 #751206-1 Adapts all “OSSG” offset series nose Adapts OSSG offset series nose assemblies to GB751 assemblies to GB751 installation tool.
  • Page 22 5ft Hyd. Hoses are recommended with use of Backpack Hand held weight - 2.25 lbs. (1.02 kg) Additional custom lengths are available Entire tool weight - 7.25 lbs. (3.29 kg) Pull load - 2,200 (9.79 kN) GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 23 This page intentionally left blank GB751SRVT-5 INSTALLATION TOOL REV. 3/24...
  • Page 24 RIVETER KITS AVAILABLE (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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