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Gage Bilt GB745SR-8 Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1040 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB745SR-8
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB745SR-8 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Parts Lists .................................... 16-17 DEXRON® III Oil Safety Data (SDS) ............................18 Nose Assembly Selection Chart ............................. 19 Accessories ..................................20-24 GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2:2010 EN ISO 11148-1:2011...

  • Page 4: Description And Technical Specifications

    The GB745SR-8 split handle installation tool operates on 90 to 100 psi (6.2 - 6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB745SR-8 does not exceed 80 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).

  • Page 5: Description Of Functions

    Pintail Deflector Bleed Screw Hydraulic “PULL” Hydraulic “RETURN” Actuator Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Image may not reflect actual tool GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb745Sr-8

    DEFLECTOR FASTENER WORK ACTUATOR RED SHIPPING PLUG USER QUICK AIR INLET DISCONNECT FITTING AIR HOSE Image may not reflect actual tool GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb745Sr-8

    5. Release actuator as soon as fastener breaks. 5. Repeat steps 1 - 4. 6. Repeat steps 1 - 5. Image may not reflect actual tool or fastener GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants should be avoided.

  • Page 11: Filling

    (S832) ***Keep air hole free from oil*** Hole marked “P” on Manifold Handle (745303) Images may not reflect actual tool. GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    Subtract dimension (A) from dimension (B). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding steps 2 - 15 until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 13: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 16: Parts Lists

    PARTS LIST GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17 When overhauling tool, o’ring (A-287), back-up ring (401101), retaining ring (400936) and spring (50806) must be replaced. Failure to do so could result in SEVERE PERSONAL INJURY! GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Nose Assembly Selection Chart

    GB745SR-8 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STRAIGHT OFFSET (Sold Separately) (Sold Separately) Grip Gage #269G3 For CHERRYMAX® and CHERRYLOCK® rivets...

  • Page 20: Accessories

    Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Other adapters available. Contact Gage Bilt for more information. Adapter Assembly Adapter Assembly Adapter Assembly #745208 #745751 #353206-1 Adapts all offset 208 series noses.
  • Page 21 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Catcher Bag-Stem Catcher Bag-Stem #756610 #704214 (Sold Separately) (Sold Separately) Alternative Styles (Sold Separately) GB745 Stroke - .620" (15.75 mm) Hand held weight - 7.20 lbs.
  • Page 22 Pull load - 6,300 (28.02 kN) The GB745SHV has an attached vacuum for automatic evacuation of spent pintails. Please contact Gage Bilt for more information. GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB745SR-8 INSTALLATION TOOL S/N: 1040 AND ABOVE 6/17 REV. 2/24 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) MAGNA-GRIP® IS A REGISTERED TRADEMARK OF ARCONIC INC. TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO.

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