Gage Bilt GB751SR-8 Original Instructions Manual

Gage Bilt GB751SR-8 Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB751SR-8
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions@gagebilt.com / www.gagebilt.com
MADE in USA

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Summary of Contents for Gage Bilt GB751SR-8

  • Page 1 ORIGINAL INSTRUCTIONS GB751SR-8 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions@gagebilt.com / www.gagebilt.com MADE in USA...
  • Page 2: Table Of Contents

    Bleeding ....................................12 Troubleshooting ..................................13 Overhaul ....................................14-16 Parts Lists .................................... 17-18 DEXRON® III Oil Safety Data ..............................19 Nose Assembly Selection Chart and Accessories ......................20-24 GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN13849-1 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    1.75 lbs. (.79 kg). The entire split handle installation tool weighs 6.75 lbs. (3.06 kg). It has a .780” (19.81 mm) fastener setting stroke. The GB751SR-8 split handle installation tool operates on 90 to 100 psi. (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) of air pressure providing maximum efficiency.
  • Page 5: Description Of Functions

    Head Cylinder Assembly Pintail Deflector Bleed Screw Hydraulic “PULL” Hose Actuator Lever Assembly Air Hose “RETURN” Bleed Screw Handle Assembly Air Inlet Image may not reflect actual tool GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 7: Principle Of Operation

    Air Piston moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 8: How To Set-Up The Gb751Sr-8

    6. Connect air supply. NOSE ASSEMBLY HEAD CYLINDER DEFLECTOR FASTENER WORK ACTUATOR RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR INLET AIR HOSE Image may not reflect actual tool GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 9: How To Use The Gb751Sr-8

    Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1-4. Images may not reflect actual tool or fastener GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
  • Page 11: Filling

    (sold separately) Power Cylinder (743131) Top of Handle Assembly Oil passage with o’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 12: Bleeding

    Subtract dim “A” from dim “B”. If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.
  • Page 13: Troubleshooting

    Replace worn or broken parts. Clean the surface the jaws ride on. Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. Incorrect follower. GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Thread the actuator assembly-air (704130) all the way into manifold head assembly (744306) with fingers. Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4-1/2 turn. Re-attach the lever assembly (724017) with pin. GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 16 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (744138) can be pulled out using valve sleeve removal tool (744152). GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17: Parts Lists

    PARTS LIST GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 PARTS LIST GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19: Dexron® Iii Oil Safety Data

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 20: Nose Assembly Selection Chart And Accessories

    GB751SR ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART OFFSET RIGHT ANGLE STRAIGHT (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STRAIGHT RIGHT ANGLE...
  • Page 21 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Adapter Assembly Stroke Limiter #751204 #751158 Adapts 204 offset series nose assemblies Other stroke limiters available. Contact Gage to GB751 installation tool.
  • Page 22 Hand held weight - 2.25 lbs. (1.02 kg) Additional custom lengths are available Entire tool weight - 7.25 lbs. (3.29 kg) Pull load - 2,200 (9.79 kN) GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB751SR-8 INSTALLATION TOOL REV. 4/22 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) CHERRYMAX® AND CHERRYLOCK® ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE. DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE®...

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