Gage Bilt GB751SRVT Original Instructions Manual

Gage Bilt GB751SRVT Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB751SRVT
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA

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  • Page 1 ORIGINAL INSTRUCTIONS GB751SRVT INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com MADE in USA...
  • Page 2: Table Of Contents

    Bleeding ....................................12 Troubleshooting ..................................13 Overhaul ....................................14-16 Parts Lists .................................... 17-18 DEXRON® III Oil Safety Data (SDS) ............................19 Nose Assembly Selection Chart and Accessories ......................20-24 GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN13849-1 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description And Technical Specifications

    1.75 lbs. (.79 kg). The entire split handle installation tool weighs 6.75 lbs. (3.06 kg). It has a .780” (19.81 mm) fastener setting stroke. The GB751SRVT split handle installation tool operates on 90 - 100 psi. (6.2 - 6.9 bar) of air pressure, with 90 psi. (6.2 bar) of air pressure providing maximum efficiency.
  • Page 5: Description Of Functions

    Hydraulic “PULL” Hose Lever Assembly Actuator Air Line Bleed Screw Handle Assembly Flow_Speed Control Valve Air Inlet Pintail Evacuation Vacuum Assembly Image may not reflect actual tool GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 7: Principle Of Operation

    Piston Rod Assembly moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Images may not reflect actual tool GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 8: How To Set-Up The Gb751Srvt

    6. Connect air supply. HEAD CYLINDER NOSE ASSEMBLY FASTENER WORK ACTUATOR RED SHIPPING PLUG USER QUICK AIR INLET DISCONNECT FITTING AIR HOSE Image may not reflect actual tool GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 9: How To Use The Gb751Srvt

    Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
  • Page 11: Filling

    Assembly (744306) facing upward. Power Cylinder (745331) Top of Handle Assembly Oil passage with o’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 12: Bleeding

    Subtract dim “A” from dim “B”. If stroke is not consistent within 1/64" (.396 mm) repeat bleeding steps 5 - 6. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.
  • Page 13: Troubleshooting

    Note: The vacuum regulator may visually appear clean, but still may be 703515 Vacuum Regulator contaminated with a thin film, therefore, the steps above should be performed to assure best performance. Fitting Images may not reflect actual tool GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Thread the actuator assembly-air (704130) all the way into manifold head assembly (744306) with fingers. Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Re-attach the lever assembly (724017) with pin. GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 16 Valve spring installation tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (704140) can be pulled out using valve sleeve removal tool assembly (704163). GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17: Parts Lists

    PARTS LIST GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 PARTS LIST GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 19: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 20: Nose Assembly Selection Chart And Accessories

    GB751SRVT ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STRAIGHT RIGHT ANGLE OFFSET (Sold Separately) (Sold Separately) (Sold Separately) FASTENER DIA. STRAIGHT RIGHT ANGLE...
  • Page 21 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Adapter Assembly Adapter Assembly #751704 #751204 Adapts GB704 series nose assemblies Adapts 204 offset series nose assemblies to GB751 installation tool.
  • Page 22 Hand held weight - 2.25 lbs. (1.02 kg) Additional custom lengths are available Entire tool weight - 7.25 lbs. (3.29 kg) Pull load - 2,200 (9.79 kN) GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 23 This page intentionally left blank GB751SRVT 5/17 REV. 1/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 RIVETER KITS AVAILABLE (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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