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Gage Bilt GB743V Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 2259 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB743V
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB743V INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Overhaul ....................................13-15 Parts Lists .................................... 16-17 DEXRON® III Oil Safety Data ..............................18 Nose Assembly Selection Chart and Accessories ........................ 19 Accessories ..................................20-24 GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.

  • Page 4: Description And Technical Specifications

    90 psi (6.2 bar) of air pressure at the air inlet. The GB743V installation tool operates on 90 to 100 psi (6.2 - 6.9 bar) of air pressure, with 90 psi (6.2 bar) providing the maximum efficiency. At 90 psi (6.2 bar) of air pressure, the GB743V does not exceed 81.5 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).

  • Page 5: Description Of Functions

    DESCRIPTION OF FUNCTIONS Head Cylinder Assembly Nose Assembly Hanger Bottle, Bushing and Cap assembly Vacuum Tube Actuator Handle Assembly Flow_Speed Control Valve Air Inlet Vacuum Assembly GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Images may not reflect actual tool Unpressurized Oil Unpressurized Air GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb743V

    PINTAIL COLLECTION BOTTLE FASTENER WORK ACTUATOR RED SHIPPING PLUG VACUUM TUBE USER QUICK DISCONNECT FITTING AIR INLET AIR HOSE Image may not reflect actual tool GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb743V

    Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling And Bleeding

    Subtract dimension (B) from dimension (A). If stroke doesn’t check .900" (22.9 mm) min. follow bleeding procedure above. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 12: Troubleshooting / How To Clean Vacuum Regulator

    Note: The vacuum regulator may visually appear clean, but still may be 4) S.H.C.S. contaminated with a thin film, therefore, the steps above should be performed to assure best performance. Fitting GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 13: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 14 Insert and turn 5/8” open end box wrench / adjustable wrench and snug tight approximately 1/4 - 1/2 turn. Re-attach actuator lever assembly (704343) including pin-slotted (400608) to the handle assembly (744129). GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 15 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 16: Parts Lists

    PARTS LIST GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 17 PARTS LIST GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 18: Dexron® Iii Oil Safety Data

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Nose Assembly Selection Chart And Accessories

    GB743V ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) *Apply Vibra-tite® part # 405125 to all threads and allow it to set 20 minutes prior to assembly.
  • Page 20 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available. Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 21 8N-743-24 and spare nose tip (10204) to convert to 6N-743-24. All other nose tips must be ordered separately. When ordering tool fastener specific, contact Gage Bilt for more information. “VT“ installation tools are not furnished with the nose assemblies above and must be ordered for your specific fastener.

  • Page 22: Accessories

    GB743V ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Catcher Bag-Stem Air Bleeder Assembly Fill Bottle #704214 #704153 #745263 (Sold Separately) (Sold Separately) (Sold Separately) Tool Stroke Depth Gage...
  • Page 23 This page intentionally left blank GB743V: SN# 2259 AND ABOVE REV. 4/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved TEFLON® IS REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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