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Related Manuals for Gage Bilt GB704SH-5 Series
Summary of Contents for Gage Bilt GB704SH-5 Series
- Page 1 ORIGINAL INSTRUCTIONS GB704SH-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS Page EU Conformity and Warranty ..............................3 Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to Setup the GB704SH-5 ..............................8 How to use the GB704SH-5 ............................... 9 Maintenance ..................................... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
The handle and head cylinder assembly when held in hand weighs 2.0 lbs. (.90 kg). The GB704SH-5 series installation tools operate on 90 to 100 psi (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing the maximum efficiency. -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Head Cylinder Assembly Hanger Deflector Lever Handle Assembly Hydraulic hose “PULL” Air Line “RETURN” Handle Air Inlet Image may not reflect actual tool GB704SH-5 PNEUDRAULIC INSTALLATION TOOL.. 12/21 REV 4/22... -
Page 6: Safety Warnings
SAFETY WARNINGS OPERATING HAZARDS: TERMS AND SYMBOLS 1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands. 2. Operators and maintenance personnel shall be physically able to handle the bulk, - Product complies with requirements weight and power of the tool. -
Page 7: Principle Of Operation
PRINCIPLE OF OPERATION When the lever is depressed, the pressurized air inside of the tool is released allowing spring pressure to move the valve spool assembly causing the air to be redirected. The air is directed to the top of the air piston assembly, moving it in a downward direction. The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool. -
Page 8: How To Setup The Gb704Sh-5
HOW TO SET-UP THE GB704SH-5 WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 9: How To Use The Gb704Sh-5
HOW TO USE THE GB704SH-5 WARNING: Only qualified and trained operators must install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 10: Maintenance
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. - Page 11 FILLING PROCEDURE WARNING: Do not cycle tool without air bleeder assembly (704153), or the screw and stat-o-seal, installed in tool head. Severe personal injury could result. WARNING: Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be under pressure.
- Page 12 Subtract dimension (B) from dimension (A). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information.
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Page 13: Troubleshooting
TROUBLESHOOTING Providing all maintenance conditions have been met, follow this systematic approach to diagnosis. 1. MORE THAN ONE PULL IS REQUIRED TO BREAK FASTENER. Tool needs to be bled. (See filling and bleeding procedures pgs. 11-12). Spring has fatigued, replace. Jaws are stripped or packed with chips. -
Page 14: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 15 OVERHAUL POPPET VALVE WARNING: Disconnect tool from its power source before poppet valve (A-648) removal or installation. Severe personal injury may occur if power source is not disconnected. CAUTION: Use caution when removing the poppet valve (A-648) from the handle assembly (700343). CAUTION: Ensure all parts are assembled properly and correctly fastened to the tool before using.
- Page 16 OVERHAUL WARNING: Disconnect tool from its air source before disassembly. HEAD Remove nose assembly and adapter from tool before attempting disassembly of head cylinder assembly (704182). Remove end cap (704112). Push against threaded end of piston (704507) to slide it out of head cylinder assembly (704182). Be careful not to damage threads or cause burrs on polished piston rod surface.
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Page 17: Parts Lists
PARTS LIST GB704SH-5 PNEUDRAULIC INSTALLATION TOOL.. 12/21 REV 4/22... - Page 18 PARTS LIST GB704SH-5 PNEUDRAULIC INSTALLATION TOOL.. 12/21 REV 4/22...
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Page 19: Dexron® Iii Oil Safety Data (Sds)
DEXRON® III OIL SAFETY DATA FIRST AID MEASURES Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water. Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To remove the material from skin, use soap and water. -
Page 20: Accessories
GB704SH-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) NOSE ASSEMBLY SELECTION CHART STRAIGHT RIGHT ANGLE OFFSET (Sold Separately) (Sold Separately) (Sold Separately) STRAIGHT FASTENER DIAMETER RIGHT ANGLE (2) - Page 21 Alternative Styles (Sold Separately) GB704 Stroke - .540" (13.72 mm) Hand held weight - 4.30 lbs. (1.95 kg) Entire tool weight - 4.30 lbs. (1.95 kg) Pull load - 3,300 (14.68 kN) GB704SR Stroke - .540" (13.72 mm) Hand held weight - 1.50 lbs. (.68 kg) Entire tool weight - 6.75 lbs.
- Page 22 Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Tool Stroke Depth Gage Grip Gage #269G3 Grip Gage #GB105093 #A-1935 For CHERRYMAX® and CHERRYLOCK® rivets For NAS LOCKBOLTS and blind fasteners...
- Page 23 This page intentionally left blank. GB704SH-5 PNEUDRAULIC INSTALLATION TOOL.. 12/21 REV 4/22...
- Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. GB704RK Riveter Kit GB704RK-1 Riveter Kit Approved Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools.