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Summary of Contents for Gage Bilt GB745
- Page 1 GB745 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT Inc. GAGE BILT 44766 Centre Court (586) 226-1500 Clinton Twp. MI 48038 (586) 226-1505 Fax MADE IN U.S.A. e-mail: solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS Description Page Warnings ............................... 3 Principle of Operation .......................... 4 How to use the GB745 .......................... 5 Description, Operation and Maintenance ................... 6 Filling and Bleeding ..........................7 Troubleshooting and Overhaul ......................8 Disassembly and Parts Lists ......................9-10 DEXRON®... -
Page 3: Warnings
81.5 DBA. Therefore, it daily basis for damage or wear. Any repair should is required where prolonged use, hearing be done by qualified personnel trained on Gage Bilt protection be used. procedures. WARNING... -
Page 4: Principle Of Operation
PRINCIPLE OF OPERATION When the air actuator ass’y is depressed, the pressurized air inside the tool is released allowing spring pressure to move the valve spool, causing the air to be redirected. The air is directed to the top side of the air piston, moving it in a downward direction. -
Page 5: How To Use The Gb745
HOW TO USE THE GB745 WARNING: OPERATOR MUST READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS. WARNING: IT IS REQUIRED THAT EYE PROTECTION AND HEARING PROTECTION BE WORN DURING OPERATION. WARNING: DO NOT PULL RIVET IN THE AIR. PERSONAL INJURY FROM FASTENER EJECTING MAY OCCUR. -
Page 6: Description, Operation And Maintenance
.620" (15.75 mm) rivet setting stroke and a rated pull load of 6300 lbs (28.02 kN) with 90 psi (6.2 bar) air pressure at the air inlet. The GB745 riveter operates on a wide range of air pressure, with 90 to 100 psi (6.2-6.9 bar) providing the maximum efficiency. At 90 psi. -
Page 7: Filling And Bleeding
FILLING AND BLEEDING INSTRUCTIONS WARNING: DO NOT CYCLE TOOL WITHOUT AIR BLEEDER, OR THE SCREW AND STAT-O-SEAL, INSTALLED IN HEAD CYLINDER SEVERE PERSONAL INJURY MAY RESULT. CAUTION: BEFORE FILLING HANDLE, AIR PISTON SHOULD BE ALL THE WAY DOWN. CAUTION: WHEN FORCING PISTON ROD ASSEMBLY DOWNWARD WITH HEAD CYLINDER ASSEMBLY REMOVED, HYDRAULIC FLUID WILL EJECT FORCIBLY FROM HANDLE. -
Page 8: Troubleshooting And Overhaul
TROUBLESHOOTING Providing all maintenance conditions have been met, follow this systematic approach to diagnosis. 1. MORE THAN ONE PULL IS REQUIRED TO BREAK RIVET. Tool needs to be bled. (See filling and bleeding instructions.) Spring has fatigued, replace. Jaws are stripped or packed with chips. Clean or replace. Incorrect nose tip. -
Page 9: Disassembly And Parts Lists
HEAD Remove nose assembly from tool before attempting disassembly of head assembly. Remove end cap (745816). Push against threaded end of piston (745310) to slide it out of head cylinder (745366). Be careful not to damage threads or cause burrs on polished piston rod surface. WARNING: DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH ALL ENVIRONMENTAL LAWS AND REGULATIONS APPLICABLE TO YOUR AREA. - Page 10 HANDLE To inspect air cylinder bore, remove base cover (744124). Any further disassembly will require removal of the head cylinder (745366) first. For complete disassembly, start by removing base cover (744124). Next, holding tool upright, remove four button-head cap screws (402479). Lift head cylinder ass’y (745366) from handle (744129) and set aside o'ring (S832) and gasket (745124).
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Page 11: Dexron® Iii Oil Safety Data
DEXRON® III OIL SAFETY DATA FIRST AID Skin: Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. If irritation develops, consult a physician. Ingestion: Seek medical attention immediately. DO NOT INDUCE VOMITING. Eyes: Flush with copious amounts of water. If irritation develops, consult a physician. Inhalation: No significant adverse health effects are expected to occur on short term exposure. -
Page 12: Nose Assembly Selection Chart
OF A VDEL UK LIM ITED. CHERRYM A X® A ND M B C® A RE REGISTERED TRA DEM A RKS OF CHERRY A EROSP A CE FA STENERS. GAGE BILT CERTIFIES THE GB745 WILL INSTALL THE ABOVE FASTENERS *ALL OFFSET 204 SERIES NOSES REQUIRE 353204 ADAPTER, & ALL OFFSET 205 SERIES NOSES REQUIRE 353205 ADAPTER. -
Page 13: Eu Conformity And Warranty
WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING STANDARDS AND DIRECTIVES. EN12100-1 & EN12100-2 EN13849 EN792-1:2000+A1 COUNCIL DIRECTIVE: MACHINE DIRECTIVE 2006/42/EC EQUIPMENT DESCRIPTION: GB745 FASTENER INSTALLATION TOOL MANUFACTURER: GAGE BILT Inc. SIGNATURE: NAME: BRIAN LEIGH PRODUCT MANAGER CLINTON TWP., MI U.S.A.
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