Krone BiG Pack 1270 Original Operating Instructions
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Krone BiG Pack 1270 Original Operating Instructions

Large square baler
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Original Operating Instructions
Document no.: 150000747_02_en
Large Square Baler
BiG Pack 1270
From machine no.: 995400

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Summary of Contents for Krone BiG Pack 1270

  • Page 1 Original Operating Instructions Document no.: 150000747_02_en Large Square Baler BiG Pack 1270 From machine no.: 995400...
  • Page 2 Contact Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Straße 10 48480 Spelle Germany Telephone switchboard + 49 (0) 59 77/935-0 Telefax switchboard + 49 (0) 59 77/935-339 Telefax spare parts warehouse do- + 49 (0) 59 77/935-239 mestic Telefax spare parts warehouse export + 49 (0) 59 77/935-359 Internet www.landmaschinen.krone.de...

  • Page 3: Table Of Contents

    Baling process ...........................  42 Compressing a big bale ...................... 43 For "MultiBale" version.......................  43 Drives............................ 45 4.6.1 Main drive .......................... 45 Overload protections on the machine .................. 46 Description of pick-up functions .................... 49 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 4 Mounting the safety chain (French export) ................ 82 Connecting/disconnecting compressed air connections for the compressed air brake .....  83 Connecting the road lighting ......................  84 Connecting the KRONE ISOBUS terminal (CCI 1200) ..............  85 Connecting foreign ISOBUS terminal .................. 87 8.10 Connecting joystick ........................
  • Page 5 10.2 Switching terminal on/off...................... 120 10.3 Design of display ........................ 121 10.4 Design of the KRONE machine application ................ 121 Foreign ISOBUS terminal ......................  123 11.1 ISOBUS Shortcut Button not available .................. 123 11.2 Varying functions to KRONE ISOBUS terminal ...............  124 11.2.1...
  • Page 6 Maintenance table ........................ 201 16.1.1 Maintenance - Before the beginning of the season .............. 201 16.1.2 Maintenance - once after 10 hours .................. 202 16.1.3 Maintenance - Once after 50 hours .................. 202 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 7 22.5 Simulating a big bale .......................  311 22.6 Checking/setting the upper needle .................. 312 22.7 Checking/setting the twine pusher ...................  313 22.8 Checking/setting the twine pusher relative to the channel slot .......... 314 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 8 Hydraulic diagram – on-board hydraulic system “Comfort 1.0” .......... 361 26.4 Hydraulic diagram - On-board hydraulic system “Medium 1.0” .......... 363 26.5 Circuit diagram [Medium 1.0/Comfort 1.0] ................ 365 Index............................ 428 Declaration of conformity .....................  439 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 9: Information On This Document

    Information on This Document Validity This document is valid for machines of type: BiG Pack 1270 All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

  • Page 10: Figures

    This arrow identifies the result of an action step or sequence of actions. This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration. Icons in figures The following icons can be used in illustrations: BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 11 CAUTION The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored. Example of a warning sign: BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 12: Conversion Table

    Volume flow Litres per minute L/min 0.2642 US gallons per minute Cubic metres m³/h 4.4029 per hour Force Newton 0.2248 Pound force Length Millimetre 0.03937 Inch Metre 3.2808 Foot Power Kilowatt 1.3410 Horsepower BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 13 Kilometres per km/h 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 14: Safety

    • Attachment of unauthorised or unapproved additional equipment • Use of spare parts which are not KRONE original spare parts • Stationary operation of the machine Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation.

  • Page 15: Service Life Of The Machine

    He has read the operating instructions and can implement the information in the operating instructions accordingly. • He is familiar with driving vehicles safely. • For road travel he has adequate knowledge of the highway code and has the stipulated driving licence. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 16: Personnel Qualification Of The Technicians

    Additional equipment and spare parts that do not correspond to the requirements of the manufacturer may affect the operational safety of the machine and cause accidents. „ To ensure operational safety, use original parts or standard parts which correspond to the requirements of the manufacturer. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 17: Jobs On The Machine

    „ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 18: Danger Zones

    This also applies to brief inspection work. „ Consider the information in all relevant operating instructions: • The operating instructions of the tractor • The operating instructions of the machine • The operating instructions of the universal shaft BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 19 If machine parts are trailing, people may be seriously injured or killed. After the drives have been switched off, the following machine parts will trail: • Universal shaft • Drive chains • Pick-up • Cutting rotor • Twine tying device BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 20: Ensuring Functionality Of Safety Devices

    „ Make sure every time after cleaning the safety labels that they are complete and legible. „ Immediately replace missing, damaged and unrecognizable safety labels. „ Provide spare parts with intended safety labels. Descriptions, explanations and order numbers of safety labels,refer to page 28. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 21: Road Safety

    „ Avoid driving across a slope because the centre of gravity of the machine will be changed by payload and by executing machine functions. „ Avoid abrupt steering movements on slopes. „ Do not park the machine on slopes. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 22: Parking The Machine Safely

    „ Check and clean the machine every day before using it for the first time. „ Check and clean the machine regularly during the working day. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 23: Sources Of Danger On The Machine

    „ When searching for leaks, use suitable aids, e.g. a piece of cardboard to avoid injuries. „ Keep body and face away from leaks. „ If liquids penetrate the body, immediately consult a doctor. The liquid must be removed from the body as quickly as possible. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 24: Dangers In Connection With Certain Activities: Climbing Up And Down

    „ Always climb up and down with the face towards the machine. „ When climbing up and down, maintain a three-point contact with the steps and hand rails (always two hands and one foot or two feet and one hand on the machine). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 25: Dangers In Connection With Certain Activities: Working On The Machine

    „ Prior to all work on raised machines or machine parts, lower the machine or machine parts. „ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 26: Dangers In Connection With Certain Activities: Working On Wheels And Tyres

    The fitting of wheels and tyres requires adequate knowledge and approved mounting tools. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.

  • Page 27: Safety Routines

    „ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used. „ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 28: Carrying Out Oil Level Check And Oil And Filter Element Changes Safely

    Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. BiG Pack 1270...
  • Page 29 Safety Safety labels on the machine When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 30 Safety Safety labels on the machine Position and meaning of safety labels Left-hand machine side and front view BPG000-002 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 31 There is a danger of being drawn in if you ap- proach the danger zone and if you use your hands or feet to remove crop blockages. „ Before working on the pick-up, switch off the PTO shaft and the engine. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 32 Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 33 „ Observe the notes in the operating instructions before removing and repairing the pressure accumulator. „ The pressure accumulator must only be removed and repaired by a specialist workshop. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 34 Safety Safety labels on the machine Right-hand machine side and rear view BPG000-004 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 35 Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 36: Safety Equipment

    Danger to life from machine parts folding down or lowering. „ Ensure that there is nobody in the swivel range of the machine parts. „ Keep distance to moving machine parts. Safety equipment BPG000-006 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 37 • The attachment of the safety chain is not obligatory in all countries. • The countryspecific regulations for using the safety chain during transportation of the machine must be observed. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 38: Smv Emblem

    The SMV emblem (1) is at the rear in the centre or on left. If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 39: Data Memory

    - if applicable in consultation with an expert. Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 40: Machine Description

    Tandem unit, self-steering axle the “Comfort 1.0” version Job computer Twine control and tensioning device (lower twine) Distributor central electrical system: Packer drive incl. cam clutch Fuses, relays Twine brake Cutting unit for "cutting unit" version BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 41 Moisture measurement for “moisture Drawbar measurement” version Central lubrication Drive of pick-up Twine box Drive of cutting unit, for "cutting unit" ver- sion Compressed air reservoir (knotter clean- Variable Filling System (VFS) ing) Twine brake BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 42: Labelling

    Thus, the baling flap pressure is reduced. If the material becomes dryer, the baling flap pressure is increased. Thus, the pressure display may fluctuate considerably. Bale quality and firmness remain at a constant level. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 43: Compressing A Big Bale

    45 cm. This results in a variable length of the small bales from 45 - 135 cm if the total length (270 cm) of the big bale is at a maximum. Therefore, BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 44 Please contact the KRONE dealer if the number of small bales shall be increased to 9. In case of 9 small bales, the variable length of the small bales is 30 - 135 cm. If you have set more than 6 small bales, there is an increased chance of knotter problems.

  • Page 45: Drives

    The intermediate universal shaft drives the flywheel (4) via a friction clutch. The flywheel drives the main gearbox (5) via a cam clutch. The main gearbox The main gearbox (5) drives the plunger, distributes the force further to the right and left and drives the following gearboxes: BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 46: Overload Protections On The Machine

    „ When the cam clutch responds, shut down and safeguard the tractor, refer to page 27. „ Remedy the malfunction. „ The cam clutch switches on again automatically after the PTO shaft has been switched BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 47 ð The cam clutch automatically resumes its work. BPG000-013 A cam clutch (1) is located on the packer gearbox. The cam clutch (1) protects the packer gearbox against load peaks. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 48 The connecting rod (1) of the needle yoke is secured by a shear bolt (2) (left-hand side of the machine). The shear bolt protects the knotter needle and the needle yokes against load peaks. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 49: Description Of Pick-Up Functions

    (4) on both sides of the machine so that the crops can be taken up without using the guide wheels, refer to page 195. Description of functions of crop press roller unit BPG000-017 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 50: Description Of Functions Of On-Board Hydraulic System

    Functional description of feeding twine for the “single knotter” version INFORMATION When placing the twine rolls in the twine box, make certain that the labeling on the twine roll can be read. Watch the side that is marked with “Above”. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 51: Functional Description Of Feeding Twine For The "Double Knotter" Version

    „ In order to ensure sufficient tying safety, make certain that only synthetic twines with a running length of 100 – 130 m/kg are used. „ Only use KRONE original twine. 4.12 Functional description of feeding twine for the “double knotter”...

  • Page 52: Description Of Functions Of Electric Twine Empty Display For Lower Twine

    Possible malfunctions when the twine motion indicators (1) remains at the bottom: • The twine tension is too low. • The upper twine strand is torn. • The billhook has not tied a knot. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 53: Description Of Functions Of Electric Knotter Monitoring

    (starting knot) is tied. 1st knot: Closing knot, ties the pressed big bale. 2nd knot: Starting knot, ties the initial knot for the next big bale. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 54: Description Of Bale Ejector/Bale Chute Functions

    “Comfort 1.0” version, refer to page 107. 4.18 Description of compressed air reservoir functions BPG000-022 Compressed air reservoir, for the “com- Pressure line pressed air brake” version Compressed air reservoirs for knotter Drain valve cleaning BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 55: Description Of Functions Of Central Lubrication System

    The lubrication duration and the break times are controlled via terminal, refer to page 155. BP000-282 Reservoir Lubrication points Pressure limiting valve Lubricant line Main progressive distributor Main line Main progressive distributor Filling nipple BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 56: Description Of Hydraulic System Functions

    Lever in position (II) = rolls can be turned freely In order to ensure that the last big bale can be put down properly, the bale brake must be released for the last bale. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 57: Technical Data

    The maximum speed depends on the legal requirements in the country of use. The maximum speed depends on the tyres. Active pick-up Scattering width 2,350 mm Tine carrier 5 units Number of tines (double tines per tine mounting) 20 units BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 58 2,400 Nm Flywheel overload clutch 5,000 Nm Pick-up overload clutch 1,000 Nm Packer overload clutch 14,500 Nm Shear bolt (cylinder screw) on the needle connecting rod on M10x60-12.9 DIN ISO EN left 4014 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 59 Minimum pressure Maximum pressure Recommended tyre Vmax<=10 km/h pressure Tandem axle 500/50-17 149A8 1.5 bar 3.5 bar 3.5 bar 560/45R22.5 146D 1.3 bar 3.2 bar 2.8 bar 620/40R22.5 148D 1.2 bar 3.2 bar 3.0 bar BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 60: Consumables

    AZOLLA ZS 46 (Total) Compressor 0.2 L Engine oil SAE SRS Cargolub TLA 10W-40 10W-40 The filling quantities of the gearboxes are guide values. The correct values result from oil change/oil level check, refer to page 227. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 61: Lubricating Grease

    DIN 51818 NLGI class 2, Manual lubrication points As required lithium soap with EP additives Lubricate the manual lubrication point until grease escapes at the bearing position. After lubricating, remove the grease escaping from the bearing position. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 62: Operating And Display Elements

    For “Comfort 1.0” version Icon Designation Connection for control block • Lift blade cassette • Lift/lower support jack • Lift/lower bale chute • Move bale ejector in/out • Lower blade cassette Single-acting control unit BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 63: Control Block "Bale Chute/Bale Ejector

    The levers (3, 4) are released or locked the via stop cocks (1, 2). The bale chute is lowered or raised by means of the lever (3),refer to page 105. The bale ejector is moved backward or forward via the lever (4), refer to page 107. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 64: Initial Operation

    ü The tyres have been checked and the pressure is set correctly, refer to page 209. ü The road travel lighting has been checked for function and cleanliness, refer to page 84 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 65: Attaching The Hydraulic Support Jack

    Connection “Extending support jack” ü A suitable container is available for escaping oil. „ Screw the provided connection fittings (3) in the hydraulic support jack. „ Dismount hydraulic hoses (4, 6) from the double nipple (5). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 66: Adjusting The Drawbar Height

    Setting the drawbar height is described by way of example using a ball head drawbar eye. With other drawbar eye types the drawbar height is set in a similar manner. Before making the setting BPG000-077 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 67 „ Determine dimension Y1, measured between the middle of the ball head drawbar eye and ground. „ Determine dimension Y2, measured between the middle of the ball head and ground. Æ Dimension ΔY=Y1-Y2 „ Move the ball head drawbar eye of the large square baler by the dimension ΔY. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 68: Adjusting Universal Shaft [Bypy]

    In this process, the displacement path (overlap) must be at least 220 mm, both in straight-ahead driving and when cornering. BP000-087 ü The machine is shut down and safeguarded, refer to page 27. „ Pull apart the universal shaft halves. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 69 „ To ensure that the Teflon coating is complete, fuse the Teflon coating at the end of the section tubes by using a lighter. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 70 „ Grease the raceway seat of the inner section tube (1). „ Insert the inner raceway (2) into the groove. „ Slide on the inner guard tube (4) and secure with screws (3). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 71 If the outer guard tube touches the marking (2), continue to shorten the both universal shaft halves as described above by the same length until the outer guard tube does no longer touch marking,refer to page 68. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 72: Check The Angle Of The Universally-Jointed Drive Shaft

    BPG000-024 ü The machine is shut down and secured, refer to page 27. ü The drawbar height is adjusted, refer to page 66. ü The universal shaft on the tractor is adapted. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 73: Adapting Hydraulic System

    Otherwise the bales will be damaged when they are placed on the ground. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 74: Mounting Fire Extinguisher

    „ Insert the fire extinguisher (1) into the left support on the drawbar so that the operating instructions on the type plate are readable and show to the outside. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 75: Converting The Drawbar From Bottom To Top Hitching

    7.11 Converting the drawbar from top to bottom hitching In order to convert the top hitching (II) to bottom hitching (I), both front parts of the drawbar (3) are turned by 180 degrees. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 76 (5). „ Assemble the drawbar eye (1) with the screw connection (2). „ Adjust the drawbar height, refer to page 66. „ Check the bending angle of the universally-jointed drive shaft, refer to page 72. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 77: Start-Up

    „ Couple and connect the hoses and cables to the designated connections as described in the operating instructions. Connecting the machine to the tractor For the "Drawbar eye" version For "Ball head drawbar eye 80" version BPG000-066 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 78: Installing Universal Shaft

    If the flywheel brake is not applied, parts may start to move unexpectedly. People may be seriously injured or killed as a result. „ To avoid accidents, the flywheel brake must be applied before the universal shaft is connected or disconnected. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 79 Otherwise parts may touch the universal shaft which leads to damages at the tractor and/or machine. „ Ensure there is enough room for the universal shaft to swivel in all operating states (cornering with maximum steering angle). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 80: Connecting The Hydraulic Hoses

    ) to the connection for the depressurised return. „ Connect the hydraulic hose ( ) to the connection for the Load Sensing control unit of the tractor. INFORMATION Alternatively, the hydraulic hoses (P/T) can be connected to a double-acting control unit. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 81 • Connect the hydraulic hose ( ) with a single-acting control unit of the tractor. Hydraulic connection axle „ Connect the hydraulic hose ( ) with a single-acting control unit of the tractor. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 82: Connecting Hydraulic Brake (Export)

    „ Consult a specialist workshop (service technician) for the adjustment of the safety chain length. „ Make sure that the length of the safety chain is adapted to the tractor. „ When changing the tractor, make sure that the length of the safety chain remains appropriate. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 83: Connecting/Disconnecting Compressed Air Connections For The Compressed Air Brake

    The machine features a dual-line compressed air braking system. The coupling heads are connected to the machine for attachment of the supply line (2) (red coupling head) and brake line (1) (yellow coupling head) of the tractor. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 84: Connecting The Road Lighting

    Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit. „ Make sure that the plugs and sockets are clean and dry. BPG000-067 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 85: Connecting The Krone Isobus Terminal (Cci 1200)

    Start-up Connecting the KRONE ISOBUS terminal (CCI 1200) The road travel lighting is connected by means of the enclosed 7-pin lighting cable (2). ü The machine is shut down and safeguarded, refer to page 27. „ Connect the 7-pin plug of the lighting cable (2) to the 7-pin socket (1) of the machine.
  • Page 86 ü The machine is shut down and safeguarded, refer to page 27. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

  • Page 87: Connecting Foreign Isobus Terminal

    „ Connect the 11-pole socket (4) of the cable (2) to the 11-pole socket (3) of the machine. Connection terminal to tractor INFORMATION For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 88: Connecting Joystick

    8.10 Connecting joystick INFORMATION Follow the supplied joystick operating instructions for attachment of the joystick in the tractor cabin. KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 ü The machine is shut down and safeguarded, refer to page 27.

  • Page 89: Mounting The Safety Chain

    ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick. „ Connect the 9-pin plug (4) of the joystick to the 9-pin socket (5) (In-cab).
  • Page 90 „ Mount the safety chain (1) with the shackle (2) on the machine. BP000-106 „ Install the safety chain (1) on an eligible position (for example: [I] oder [II]) on the tractor. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 91: Operation

    „ Switch to automatic mode in the terminal after the second big bale is finished, refer to page 134. „ Set the target baling force when in automatic mode, refer to page 138. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 92: Applying/Releasing Flywheel Brake

    Æ If the flywheel is braked, no pressure builds up in the bale channel. Releasing the flywheel brake „ In order to apply the flywheel brake, switch the brake lever (1) from position (II) to position (I). Æ The flywheel is now unbraked. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 93: Opening/Closing The Side Hood

    Æ If the side hood (2) cannot be opened, it is locked. Æ If the side hood (2) can be opened, press it down again until the locking (1) closes. Lift/Lower twine box BP000-457 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 94: Securing/Releasing Knotter Shaft

    ü The machine is shut down and safeguarded, refer to page 27. ü The knotter shaft is secured refer to page 94. ü The side hood is open, refer to page 93. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 95 „ Tie the start of the twine from twine roll (3d) in a reef knot to the end of the twine from twine roll (3c). „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 96: Threading The Lower Twine (Single Knotter)

    (8). „ Guide the three lower twines (1, 2, 3) from the outside through the eyes of the twine guide in the frame (8) and guide them further to the lower twine brakes. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 97: Connecting Twine Rolls With Each Other (Double Knotter)

    ü The machine is shut down and safeguarded, refer to page 27. ü The knotter shaft is secured refer to page 94. ü The side hood is open, refer to page 93. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 98 „ Tie the start of the twine from twine roll (3b) in a reef knot to the end of the twine from twine roll (3a). „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 99 Then tie it to the end of the twine from twine roll (3b) by a reef knot. „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 100: Threading The Lower Twine (Double Knotter)

    „ Pull the lower twine up and guide it between the rolls (13) of the knotter needle (14). „ Pull the lower twine down to the frame (15) and knot it on the frame. „ Repeat this process for all lower twines. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 101: Threading The Upper Twine

    „ Guide the 3 upper twines (1, 2, 3) coming from the upper twine guide (7) through the rear eyes (8) and attach them on the brake rolls. „ Rotate brake rolls manually. In this process, the upper twine is guided through the brake rolls. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 102: Pick-Up

    „ In order to tension the tensioning arm (11), pull back the upper twine in front of the eye (10). 9.11 Pick-up INFORMATION Lift the pick-up for driving in the headland or during reverse travel. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 103: Locking/Releasing Pick-Up Via Stop Cock

    „ In order to lower the pick-up into working position, move the single-acting control unit ) into the float position. Transport position „ In order to lift the pick-up into transport position, actuate the single-acting control unit BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 104: Locking/Releasing Self-Steering Axle Via Stop Cock

    „ Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop. „ Secure tractor against rolling away. „ Apply the parking brake  (refer to page 111) and the flywheel brake (refer to page 92) of the machine. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 105 „ Close the stop cock (2). For “Comfort 1.0” version The terminal can only be used for lowering the bale chute. The bale chute can be lifted by means of the external momentary switches. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 106 „ Keep the momentary switch (2) pressed until the bale chute is lowered. Lifting into transport position „ Keep the momentary switch (3) pressed until the bale chute is fully lifted. „ Close the mechanical locking (1) of the bale chute. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 107: Operating The Bale Ejector

    „ Secure the tractor against rolling away. „ Apply the parking brake  (refer to page 111) and the flywheel brake (refer to page 92) of the machine. „ Actuate the control unit ( „ Open the stop cocks (2) and (3). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 108 „ Without “Load Sensing” version: Actuate the control unit ( The key has several functions. If baling flaps have not been released „ Press in order to release the baling flaps. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 109 „ Keep the momentary switch (2) pressed until the bale ejector has moved forwards. „ Move the bale ejector backwards/forwards until the bale channel is empty. „ When the big bale is ejected, move the bale ejector back to the front. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 110: Operating The Support Jack

    „ Turn the crank handle (1) for several times anti-clockwise until the drawbar eye is relieved. Operating hydraulic support jack for “Comfort 1.0” version BP000-141 ü The machine is shut down and safeguarded, refer to page 27. ü The machine is connected to the tractor, refer to page 77. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 111: Releasing/Applying The Parking Brake

    Moving support jack into transport position „ Actuate the lever (2) until the support jack is retracted. 9.16 Releasing/applying the parking brake BP000-145 „ Shut down and safeguard the machine, refer to page 27. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 112: Fitting Wheel Chocks

    In order to prevent the machine from rolling away, use the parking brake in addition to the wheel chocksrefer to page 111. 9.18 Initiate the tying process manually It is only necessary to trigger the tying process manually when performing maintenance, adjustment and repair tasks. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 113: Finishing The Tying Process Manually

    ü The tying process has been initiated, refer to page 112. Working direction flywheel „ Turn the flywheel (3) manually in the working direction (I) until the trigger roll (1) slides in the recess of the cam disc (2). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 114: Switching The Working Light On/Off

    Valves (K3 to K8 and K20 to K28) are actuated by screwing in the setting screw (5). • The valves (K1, K2 and K17) can be actuated by pressing in the magnetic plunger with a pointed object. • Unscrew the setting screw again (5) after each work step. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 115 Bale chute annular surface The appropriate valves must be activated to carry out a function (e.g. lifting /lowering bale chute). The functional diagram shows the valves to be activated. In the following, an example is described. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 116: Emergency Manual Operation - Controlling Baling Force

    Without electronic control, the maximum force of pressure can be exceeded. This will not be prevented by an error message or an electronic regulation. This may cause substantial damage to the machine. „ After finishing this work, unscrew the knurled head screw (3) completely. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 117: Operation Of Machine Without Bale Chute

    „ In order to release the baling flaps, screw in the knurled head screw (3). 9.23 Operation of machine without bale chute It is necessary to operate the machine without bale chute if for example a bale collector is connected to the rear of the machine. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 118 The terminating resistor (2) can be ordered by stating order number 20 086 023 *. BP000-407 ü The bale chute has been dismounted. ü The machine is shut down and safeguarded, refer to page 27. „ Establish the plug connection (2) with the terminating resistor (1). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 119: Krone Isobus Terminal (Cci 1200)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

  • Page 120: Switching Terminal On/Off

    KRONE ISOBUS terminal (CCI 1200) 10.2 Switching terminal on/off 10.2 Switching terminal on/off EQ001-174 „ Before switching on the terminal for the first time, check that the connections are correct and tight. INFORMATION When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory.

  • Page 121: Design Of Display

    „ For more details on how the terminal functions, follow the terminal operating instructions. 10.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 125.
  • Page 122 KRONE ISOBUS terminal (CCI 1200) 10.4 Design of the KRONE machine application Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function. There are the following main window views: • Road travel screen, refer to page 133...

  • Page 123: Foreign Isobus Terminal

    When using terminals and other operation units which have not been delivered by KRONE mind that the user: ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by KRONE.

  • Page 124: Varying Functions To Krone Isobus Terminal

    The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

  • Page 125: Terminal - Machine Functions

    „ Remedy the malfunction when the error message is displayed, refer to page 236. „ If the malfunction cannot be remedied, consult a KRONE service partner. 12.1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels.

  • Page 126: Keys

    Page 1/2 = keys for "Maintenance" Page 2/2 = keys for "Work" AUTO AUTO EQG000-027 The available icons comply with the equipment of the machine. The following represented icons are not always available. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 127 Release self-steering axle Releases the self-steering axle. When the icon flashes, the self-steering axle is released. When the icon is displayed continuously, the self-steering axle is locked. refer to page 135 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 128 5 seconds, the symbols for "Operate starter aid/collection" are no longer shown with the exception of the icon • Upon reaching the final speed, the icon changes from Switching off starter aid BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 129: Displays On The Working Screen

    • Up to 3 arrows can be displayed. • 1 arrow: Low change in direction required. • 3 flashing arrows: Greater change in direction required. • The direction display can be set, refer to page 155 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 130 Blade cassette removed Knot run • Is displayed briefly after a knot is tied. • When the knotter signal is activated, a horn sounds for approx. 1 s, refer to page 149. Bale ejector active BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 131: Displays On The Information Bar

    INFORMATION The information bar on the working screen can be individually configured, refer to page 170. The available icons comply with the equipment of the machine. The following represented icons are not always available. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 132: Selecting Working Screens

    Current number of cut For the “cutting unit” version: bales The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). 12.5 Selecting working screens Road travel screen Example menu EQG000-052 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 133: Automatic Call Of The Road Travel Screen

    ü The bale chute has been raised. ü None of the hydraulic functions, which are operated via the terminal, is actuated. ü The pick-up is raised. ü The PTO shaft is switched off. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 134: Changing To Automatic Mode

    Æ The display switches from 12.10 Selecting other functions Selecting second page „ Press Æ The display switches from Select first page „ To select the previous functions for the machine, press Æ The display switches from BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 135: Switching The Working Light On/Off

    ð The icon flashes until the self-steering axle is locked. Æ The display switches from 12.13 Operating the starter aid Pressing the icon shows the icon = Activate starting aid in the display. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 136: Switching On Starter Aid

    ü The locking on the baling flaps is opened, refer to page 105. WARNING! Increased risk of injury! While the bale chute is being lowered, ensure that there is nobody in the danger zone (particularly behind the machine). Press and hold down BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 137: Automatic Bale Ejection

    The display shows one of the alarm messages "Baling force exceeded" ( LR>MAX „ If the error message "Baling force exceeded" occurs more frequently, reduce the target bale channel flap pressure in order to prevent damage to the machine. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 138: Setting Target Baling Force (Automatic Mode)

    Value (2) and the red marks on the bar displays = target baling force as %. Setting the target force of pressure ü Automatic mode has been selected, refer to page 134. „ Change value, refer to page 147. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 139: Setting Target Bale Length

    Value (1) = actual number of MultiBales Value (2) = set target number of MultiBales Setting the target number ü The bale length has been set, refer to page 139. „ Change value, refer to page 147. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 140: Operating Machine Via Joystick

    Auxiliary configuration of a joystick INFORMATION The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires. For further information, please refer to the operating instructions of the used terminal. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 141 Terminal – Machine functions Operating machine via joystick 12.25 Recommended configuration of a WTK joystick AUTO EQ001-149 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 142: Terminal - Menus

    Calibrating MultiBale, refer to page 153 Sensitivity direction display, refer to page 155 Central lubrication, refer to page 155 Weighing device, refer to page 156 Moisture measurement, refer to page 158 Error message for moisture measurement, refer to page 158 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 143 14-3 Configuring main window, refer to page 170 14-4 Setting background colour, refer to page 172 14-9 Switching between the terminals, refer to page 173 Settings, refer to page 174 15-1 Sensor test, refer to page 174 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 144: Recurring Icons

    Quick access to sensor test (sensors relev- ant for this menu) Actuator test Quick access to actuator test (actuators relevant for this menu) Disk The mode or value is saved. Plus Increase the value. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 145: Bring Up Menu Level

    Menu 4 "Weighing device", refer to page 156 Menu 5 "Moisture measurement”, refer to page 158 Menu 6 "Silage additives unit" refer to page 161 Menu 8, "Self-steering axle", refer to page 161 AUTO BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 146: Selecting A Menu

    „ To call up the menu, press the scroll wheel. Æ The menu opens. For version with touch sensitive terminal By pressing the icons „ To call up a menu, press the icon (e.g. ) in the display. Æ The menu opens. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 147: Changing Value

    Using the value „ Tip the value. ð An input mask opens. „ Increase or reduce value. „ Press to save the value. Æ The setting is saved and the input mask closes. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 148: Changing Mode

    The "Knotter" menu is divided into the following sub-menus depending on the machine configuration: Menu Sub-menu Designation Knotter, refer to page 148 Correction value bale length, refer to page 149 Knotter signal, refer to page 149 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 149: Menu 1-1 "Correction Value For Bale Length

    • Factory setting: 100 % „ Change value, refer to page 147. 13.7.2 Menu 1-2 "Knotter signal" This menu can be used to set whether an acoustic signal is to sound after a knot is tied. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 150: Menu 1-3 "Knotter Monitoring

    This menu can be used to set whether the upper twines of the knotters are to be monitored. The knotters are numbered in direction of travel from left to right: Knotters from 1 to 6. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 151: Menu 1-4 "Blowing Interval Knotter Cleaning

    13.7.4 Menu 1-4 “Blowing Interval Knotter Cleaning" This menu can be used to set after how many bales the knotters are blown off with compressed air to remove dust and accumulation of crops. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 152: Menu 1-5 "Blowing Time

    This menu can be used to set how long the knotters are blown. 0,5s EQG001-008 ü Menu 1 "Knotter" has been selected, refer to page 148. „ To open the menu, press Æ The display shows the "Blowing time" menu. Recurring icons refer to page 144. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 153: Menu 1-9 "Calibrate Multibale

    „ To open the menu, press Æ The display shows the "Calibrate MultiBale" menu. Recurring icons refer to page 144. ü The machine is shut down and safeguarded, refer to page 27. ü The compressor unit has been filled. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 154 ð The locking (1) has locked properly when the lock (1) closes around the journal (2). „ In order to save the value, press Æ The icon is briefly displayed in the upper line. Æ The centre bar takes over the value of the right bar. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 155: Menu 2 "Sensitivity Of Direction Display

    5 min EQ001-003 / EQ001-065 ü For The menu level is active, refer to page 145. „ To open the menu, press Æ The display shows the "Central lubrication" menu. Recurring icons refer to page 144. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 156: Menu 4 "Weighing Device

    • Adjustable value range: 90 - 110% • Factory setting: 100% Value • Calculated weight • Unit depending on selected system of units Zeroise • Zeroise only when the weighing device is unloaded BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 157 Æ The icon is briefly displayed and the value is saved. INFORMATION „ If the limit range is not adequate to adjust the weighing device, contact KRONE customer service. Zeroising the weighing device If there is no bale (weight) on the bale scale when the bale chute is lowered but a value (2) is displayed, the sensors B55 "Force sensor rear left"...

  • Page 158: Menu 5 "Moisture Measurement

    Menu 5-1 “Error message for moisture measurement" In this menu the value is set from which the error message 36 "Crops too moist" appears on the display. The error message for the display can also be deactivated or activated. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 159: Menu 5-2 "Correction Value For Moisture Measurement

    Menu 5-2 "Correction value for moisture measurement" In this menu a correction value can be set for the moisture measurement if the displayed value deviates from the value of an external measuring system. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 160 Æ If the measured value does not match the value (2) on the display, correct the value on the display. Setting the correction value „ Press until the value (1) matches the measured value. „ To save the value, press Æ The icon is displayed briefly. Æ The value is saved. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 161: Menu 6 "Silage Additive System

    In this menu it can be set whether and from what speed the self-steering axle is automatically blocked/released by the system when moving forwards. ü This machine is the "Comfort 1.0" version. ü The tractor control unit (TECU) provides data for forward travel. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 162: 13.13 Menu 8 "Self-Steering Axle

    Changing mode „ Call up and save mode, refer to page 148. 13.13.1 Setting the speed for blocking the self-steering axle AUTO AUTO AUTO AUTO 35 km/h EQG000-062 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 163: Menu 13 "Counters

    Æ The display shows the "Counter" menu. The "Counter" menu is divided into the following sub-menus depending on the machine configuration: Icon Designation Menu 13-1 "Customer counter" , refer to page 164 Menu 13-2 "Total counter", refer to page 167 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 164: Menu 13-1 "Customer Counter

    Changing the designation of a customer counter „ Press on “Designation”. ð An input mask opens. „ Enter designation via keypad. „ Press to save the designation. „ In order to leave the input mask without saving, press BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 165: 13.14.1.1 Detail Counter

    ü The detail counter has been selected. „ To return to the customer counter, press Icon Designation Increase number of bales Reduce number of bales Select "Uncut bales" counter Select "Cut bales" counter BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 166 ð The selected customer counter is reset to zero. ð The designation of the customer counter is not deleted. Change the number of bales „ Press until the customer counter has been selected. The selected customer counter must not be activated. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 167: Menu 13-2 "Total Counter

    For "Weighing device version": The "average weight" counter 13.14.2 Menu 13-2 "Total counter" 13-2 EQ001-008 / EQ001-072 ü Main menu 13 "Counters" has been opened, refer to page 163. „ To open the menu, press BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 168 For "Weighing device" version Icon Designation Explanation "Total weight" counter Total weight of all compressed bales. Cannot be deleted Season counter 1 Can be deleted Season counter 2 Can be deleted Recurring icons refer to page 144. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 169: Menu 14 "Isobus

    14-2 Diagnostics driving speed/direction of travel, refer to page 170 14-3 Configuring main window, refer to page 170 14-4 Setting background colour, refer to page 172 14-9 Switching between the terminals, refer to page 173 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 170: Menu 14-2 "Driving Speed/Direction Of Travel Diagnostics

    Each display element can be selected only once. Depending on the machine configuration, 5 displays elements (from a total of up to 9) can be selected for display in the information bar of the working image. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 171 The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). Current total number of The adjacent number indicates the selec- bales ted customer counter (customer counter 19 in the example). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 172: Menu 14-4 "Set Background Colour

    ü The menu 14 “ISOBUS” has been selected, refer to page 169. „ To open the menu, press Æ The display shows the “Background colour” menu . Recurring icons refer to page 144. Display area You can select between three modes. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 173: Menu 14-9 "Switching Between The Terminals

    The loading process can take a few minutes. EQG000-013 ü The menu 14 “ISOBUS” has been selected, refer to page 169. „ To change to the next terminal, press BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 174: Menu 15 "Settings

    In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 175 There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 365. Electrical component identification (ECI): ORI Sensor Designation Flywheel brake Central lubrication Plunger at rear (measuring) Front plunger (calibrate) BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 176 Bale chute Bale ejection Needle connecting rod right Bale ejector Star wheel Baling flap pressure Force sensor left Force sensor right Pick-up speed Position MultiBale Bale on table Pick-up position Rotational speed PTO shaft BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 177 Possible status displays of the sensors Icon Designation Sensor attenuated (metal in front of the sensor) Sensor unattenuated (no metal in front of the sensor) Momentary switch pressed Momentary switch not pressed Cable break BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 178 2,5V 1,3V 0,6V 3,1V EQ000-042 Possible pushbuttons (depending on the machine configuration) Electrical component identification: Moment- Designation ary switch Move in bale ejector Move out bale ejector Lift bale chute Lower bale chute BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 179: Menu 15-2 "Actuator Test

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 365. Actuator Designation (Extend) main valve (Retract) main valve Bale chute piston surface Bale chute annular surface Bale ejector plunger surface Bale ejector annular surface BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 180 Triggering MultiBale 1 (entire bale) Triggering MultiBale 2 (MultiBale) Starter aid Steering axle Cleaning 1 Cleaning 2 Central lubrication system Motor knotter triggering Working lights Working lights K100 K100 Warning beacon XA10 Silage Additives Unit BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 181 A current (in mA) can be set with the PWM value (in parts per thousand). With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 182: Menu 15-3 "Software Info

    All active and non-active errors are shown in this menu. The errors are shown with a number indicating how often the error occurred and the time on the operating hours counter when the error last occurred. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 183 • The selected error is deleted, refer to page 184. • Only non-active errors can be deleted. Delete all errors • All non-active errors are deleted, refer to page 184. Recurring icons refer to page 144. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 184: 13.16.4.1 Deleting Errors

    Only non-active errors (highlighted grey) can be deleted. „ To select the error to be deleted, press „ To delete the error, press Delete all errors Only non-active errors (highlighted grey) can be deleted. „ To delete all errors, press BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 185: Driving And Transport

    ü For "Self-steering axle" and "Medium 1.0" version: When exceeding a speed of 30 km/h the stop cock for the self-steering axle is locked, refer to page 187. ü For "Self-steering axle" and "Comfort 1.0" version The self-steering axle is locked, refer page 135. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 186: Testing Road Lighting

    „ For the “Medium 1.0” version: In the aforementioned critical driving situations always lock the self-steering axle, refer to page 187. „ For the “Comfort 1.0” version: In the aforementioned critical driving situations always lock the self-steering axle, refer to page 187. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 187 Locking/releasing self-steering axle (for “Comfort 1.0” version) Operation of machine via LS (Load Sensing connection) Lock „ Press ð The icon flashes until the self-steering axle is locked. Æ The display switches from Releasing „ Press BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 188: Releasing The Compressed Air Brake For Manoeuvring The Machine

    People may be seriously injured or killed as a result. Manoeuvring the machine in public road traffic without the compressed air brake system connected is prohibited. „ Never manoeuvre the machine in public traffic without the compressed air brake system connected. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 189: Releasing The Hydraulic Brake For Manoeuvring The Machine

    For “Medium 1.0” version: Lock stop cock “self-steering axle”, refer to page 104. „ Disconnect machine from tractor, refer to page 190. Æ The hydraulic brake is released and the machine can now be manoeuvred. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 190: Parking The Machine

    „ With “hydraulic brake (export France)” version: Loosen the safety chain on the tractor side. „ For “drawbar eye” version: Lossen the hitching device according to the operating instructions of the tractor manufacturer. „ Drive the tractor carefully. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 191: Preparing The Machine For Shipment

    „ Raise the pick-up (1) and lock it, refer to page 103. „ Guide a cable tie (4) through the borehole (2) and through the frame of the guide wheel (3). „ Tighten the cable tie (4). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 192: Lashing The Machine

    „ Note the information on the anchor points provided. „ Make sure the lifting means are properly secured. „ Never stay under the suspended load. „ If work has to be performed under the load, securely support the load. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 193 „ Use a hoist with a minimum lifting capacity (depending on the approved total weight of the machine), see machine rating plate, refer to page 42. „ Attach the hoist on the 4 anchor points of the machine. „ Ensure that the hoist is mounted correctly on the anchor points. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 194: Settings

    „ In order to prevent damages at the guide wheels and an increased wear to the pivot point of the pick-up, limit the lowering of the pick-up by means of the depth limiters, refer to page 195. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 195: Setting The Depth Limiter

    „ Check if the depth limiter is in the same position on both sides of the pick-up. „ Close the guard (3). „ In order to lower the pick-up, move the control unit ( ) into float position. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 196: Setting The Bearing Pressure Of The Guide Wheels

    The crop press roller unit is used for accident protection! If the machine is operated without a roller crop guide, people can be seriously injured or killed. „ Never operate the machine without a crop press roller unit. Setting the height of the crop press roller unit BPG000-036 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 197 ü The machine is shut down and safeguarded, refer to page 27. „ In order to increase the bearing pressure, loosen the nut (3). „ In order to increase the bearing pressure, loosen the nut (3). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 198: Setting The Knotter Shaft Brake

    Different types of twine may have different friction properties. Therefore, the drawing tension of the twine strand must be checked when changing the type of twine. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 199: Checking/Setting Twine Tension On Upper Twine

    „ The dimension X must be reduced via wing nut (5). Reducing tensioning force „ The dimension X must be increased via wing nut (5). „ Repeat this process for all upper twines. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 200: Checking/Setting Twine Tension On Lower Twine

    The factory setting applies for original KRONE twine with a running length of 100-130 m/kg. If knotter errors occur when using twine with a different running length, the twine brake must be set.

  • Page 201: Maintenance - General Information

    Drain condensation water out of the com- refer to page 211 pressed air tank Retighten tensioning straps at the compressed refer to page 212 air tank Have brake pads checked by a KRONE ser- vice partner BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 202: Maintenance - Once After 10 Hours

    Check/Tension the drive chains of the pick-up refer to page 207 Checking the functionality of the central lubric- ation system Check the hydraulic hoses for leaks and, if ne- cessary, have them replaced by a KRONE service partner. 16.1.2 Maintenance - once after 10 hours Components Retighten wheel nuts refer to page 209...

  • Page 203: Maintenance - Every 50 Hours

    Gearbox of knotter fan refer to page 231 Compressor refer to page 234 Components Have the slack adjuster of the brake system checked by KRONE service partners Check fire extinguisher refer to page 210 16.1.7 Maintenance - every 2 years Components Have the compressed air tank checked by a...

  • Page 204: Tightening Torques

    The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) 1,050 1,220 1,100 1,550 1,800 1,450 2,100 2,450 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 205 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. DV000-000 Thread size Strength class on screw head BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 206 Maximum tightening torque (Nm) (±10 %) M10x1 M12 x 1.5 G1/4“ M14 x 1.5 M16 x 1.5 45 M18 x 1.5 50 M20 x 1.5 G1/2“ M22X1.5 M24x1.5 G3/4“ M33x2 G1“ M42x1.5 G1 1/4“ BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 207: Checking Hydraulic Hoses

    „ Remove chaff and dust from the knotters, the packer control and the flywheelafter each use. Under very dry working conditions, the cleaning must be repeated several times a day. 16.5 Checking/tensioning drive chains of the pick-up Feed roller BP000-248 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 208 „ By tightening the nut (2), increase the tension of the spring (1). „ Secure the nut (2) with the counter nut (3). „ Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. Tine rotor BP000-250 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 209: Checking/Maintaining Tyres

    Inspect the tyres visually „ Visually inspect tyres for cuts or breaks. Æ If there are cuts or breaks in the tyres, have the tyres repaired or replaced by a KRONE service partner. Maintenance intervals for visual inspection of the tyres, refer to page 201.

  • Page 210: Checking The Fire Extinguisher

    „ Ensure that the operating instructions on the type plate of the fire extinguisher (1) are legible and face outwards. „ Check the fire extinguisher for visible material damage, corrosion, leakage, a clogged hose and/or nozzle. „ Ensure that the pressure gauge pointer indicates the green area. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 211: Drain Condensation Water From The Compressed Air Tank

    „ Visually inspect the drain valve (2) to ensure that it is not defective or soiled. Æ If the drain valve (2) is defective and is no longer sealed, immediately have the drain valve (2) replaced by a KRONE service partner. Æ If the drain valve (2) is soiled, clean the drain valve (2).

  • Page 212: Retighten Tensioning Straps At The Compressed Air Tank

    BP000-264 The air filter (1) for the pneumatic cylinder is located in the twine box on the left-hand side in direction of travel. Observe the intervals for the air filter, refer to page 201. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 213: Maintenance - Lubrication

    „ Only use approved lubricating greases, refer to page 61. „ Do not use graphite-containing lubricating greases. „ Do not mix different lubricating greases. 17.1 Lubricating universal shaft Main drive universal shaft Flywheel universal shaft BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 214: Lubrication Chart - Machine

    Oils Plant-based oils, unless spe- „ Use the spray can to apply cified otherwise. a thin, even layer of oil. „ Apply the oil evenly. Oils Plant-based oils, unless spe- cified otherwise. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 215 Maintenance - Lubrication Lubrication chart - machine 17.2 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 216 Maintenance - Lubrication 17.2 Lubrication chart - machine BPG000-080 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 217 Maintenance - Lubrication Lubrication chart - machine 17.2 Every 10 operating hours BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 218 Maintenance - Lubrication 17.2 Lubrication chart - machine BPG000-081 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 219 Maintenance - Lubrication Lubrication chart - machine 17.2 Every 50 operating hours BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 220 Maintenance - Lubrication 17.2 Lubrication chart - machine BPG000-082 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 221 Maintenance - Lubrication Lubrication chart - machine 17.2 Every 200 operating hours BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 222 Maintenance - Lubrication 17.2 Lubrication chart - machine Every 200 operating hours BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 223: Maintenance - Hydraulics

    Storing and disposing of oils and used oil filters If oil and used oil filters are not stored and disposed of properly, the environment may be damaged. „ Store or dispose of used oil and oil filters according to statutory provisions. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 224: Hydraulic Oil

    ð If the oil level is indicated between the "min." and "max." marks: „ Push in the oil dipstick (1). ð If the oil level is indicated below the "min." mark: „ Refill the oil above the filling hole. „ Check the oil level. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 225: Changing High-Pressure Filter

    „ Moisten the new filter element (4) with identical properties and push it onto the coupling lug (3). „ Check the O-ring seal (2) and replace it by a new O-ring seal with identical properties, if necessary. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 226: Checking Hydraulic Hoses

    When checking hydraulic hoses, the state-specific conditions (e.g., BGVU) must be observed. Performing a visual inspection „ Visually inspect all hydraulic hoses for damage and leaks and have them replaced by an authorised specialist if necessary. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 227: Maintenance - Gearbox

    „ Top up oil via oil filling hole (1) until the middle of the viewing glass (2) is reached. „ Screw the locking screw into the oil filling hole (1), tightening torque refer to page 206. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 228: Packer Gearbox

    „ Refill with fresh oil up to the inspection hole (1) via the inspection hole (1). „ Mount the locking screw of the inspection hole (1), Anziehdrehmoment refer to page 206. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 229: Transfer Gearbox

    19.4 Gearbox pick-up top part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 230: Gearbox Pick-Up Bottom Part

    19.5 Gearbox pick-up bottom part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 231: Gearbox Knotter Fan

    Gearbox knotter fan For “knotter fan” version INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 232 „ Unscrew the oil drain plug (2) and drain the oil. „ Screw in the drain plug (2), tightening torque refer to page 206. „ Fill in new oil through the filling hole. „ Check the oil level. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 233: Maintenance - Compressor

    If balers are fitted with a compressed air brake, the compressed air connection on the tractor is used to fill the compressed air reservoir for cleaning the knotter. 20.1 Cleaning/changing the filter element at compressor BP000-266 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 234: Checking Oil Level And Changing Oil At Compressor

    „ Refill the oil via the filling hole of the oil dipstick (1). „ Check the oil level. ð If the oil on the dipstick is between the markings X and Y: „ Push in the oil dipstick (1). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 235 „ Screw in the drain plug (2) and tighten it firmly. „ Fill in new oil through the filling hole of the oil dipstick (1). „ Check the oil level with the oil dipstick (1). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 236: Malfunction, Cause And Remedy

    If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously. „ Remedy the malfunction when the error message is displayed, refer to page 240. „ If the malfunction cannot be remedied, contact KRONE Customer Service. KMC - 520192- 19 CAN1 1475 min EQG000-034 The display shows an error message if a malfunction occurs on the machine.

  • Page 237: Possible Error Types (Fmi)

    The upper limit value has been reached. The upper limit value has been exceeded. The lower limit value has been reached. The lower limit value has not been reached. There is a CAN communication failure. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 238: Overview Of Control Units

    21.1.2 Overview of control units BPG000-074 Electrical component identification (ECI): Designation Designation KRONE Machine Controller (KMC) Force measurement amplifier weigh- ing device (FMA2) Moisture sensor (RMS) Distributor central electrical system Force measurement amplifier for bal- ing force control (FMA 1)

  • Page 239: Overview Of Fuses

    UE KMC, RMS, FMA1 A40.F7 Reserve A14.F16 KMB1 twine boxes, ISOBUS exten- sion A40.F8 Reserve A14.F17 HMI_PWR A40.F9 Power supply 21.1.4 Remedying sensor/actuator error Components must be repaired or replaced by a qualified specialist workshop only. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 240: Error List

    FMI 19: There is a CAN communication malfunction. The cabling is faulty. „ Check the cabling for damage, refer to page 239. „ Note the error number with the FMI and contact the KRONE The operating terminal is de- fective. service partner. 520193-...
  • Page 241 FMI 19: There is a CAN communication malfunction. The cabling is faulty. „ Check the cabling for damage, refer to page 239. The operating terminal is de- „ Note the error number with the FMI and contact the KRONE fective. service partner. 520195- CAN4 CAN4...
  • Page 242 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) High...
  • Page 243 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521101- Voltage group (UB2) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
  • Page 244 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) High...
  • Page 245 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit to ground or current intensity is too low.
  • Page 246 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) High...
  • Page 247 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521104- Voltage group (UB5) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
  • Page 248 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) High...
  • Page 249 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit to ground or current intensity is too low.
  • Page 250 The control unit KMC is de- „ Replace the control unit KMC. fective. „ Note the error number with the FMI and contact the KRONE service partner. 521107- Supply voltage for the KRONE Machine Controller (KMC) at connection UE...
  • Page 251 Possible cause Remedy FMI 7: The mechanics do not respond or the expected result was not achieved. „ Raise the blade cassette. When the universal shaft is ro- tating, the blade cassette is down. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 252 Flywheel brake Possible cause Remedy FMI 7: The mechanics do not respond or the expected result was not achieved. The flywheel brake is applied „ Release the flywheel brake. when the KMC starts. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 253 The total baling force on the In manual mode: machine has been exceeded. „ Reduce the target baling flap pressure. In automatic mode: „ If the alarm occurs frequently, reduce the target baling force. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 254 FMI 1: The lower limit value was far below the required one. On the upper twine, the min- „ Check the knotter and the knotter triggering. imum twine length has not „ Have the sensor adjusted. been reached when trying to tie a knot. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 255 FMI 0: The upper limit value was greatly exceeded. On the upper twine, the max- „ Check the knotter and the knotter triggering. imum twine length has been „ Have the sensor adjusted. exceeded when trying to tie a knot. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 256 FMI 0: The upper limit value was greatly exceeded. On the upper twine, the max- „ Check the knotter and the knotter triggering. imum twine length has been „ Have the sensor adjusted. exceeded when trying to tie a knot. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 257 FMI 1: The lower limit value was far below the required one. On the upper twine, the min- „ Have the sensor adjusted. imum twine length has not been reached during packer feed. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 258 Upper twine 4 Possible cause Remedy FMI 0: The upper limit value was greatly exceeded. „ Have the sensor adjusted. On the upper twine, the min- imum twine length has benn exceeded during packer feed. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 259 „ Check the mechanics in the area of the knotter triggering. MultiBale has not been con- „ Check the electronics in the area of the "MulitBale" locking. cluded within 2 plunger strokes. „ Have the sensor adjusted. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 260 522065- Lift the pick-up. Possible cause Remedy FMI 7: The mechanics do not respond or the expected result was not achieved. „ Lift the pick-up. The pick-up is not lifted in road mode. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 261 522073- Bale chute Possible cause Remedy FMI 12: There is an internal error. Automatic mode is not pos- „ Lower the bale chute. sible because the bale chute at top has been lowered. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 262 The sensor is defective. 522087- Measuring/Calibrating Possible cause Remedy FMI 17: The lower limit value has been reached. „ Swap the plugs of the sensors "Measure" and "Calibrate”. The sensors "Measure" and "Calibrate" have been mixed BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 263 FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 239. damage. The wiring of the sensor is de- fective. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 264 FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 239. damage. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 265 FMI 5: A cable break has occurred or the current intensity is too weak. The sensor shows external „ Check sensor and wiring for damage, refer to page 239. damage. The wiring of the sensor is de- fective. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 266 FMI 5: A cable break has occurred or the current intensity is too weak. The sensor shows external „ Check sensor and wiring for damage, refer to page 239. damage. The wiring of the sensor is de- fective. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 267 FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 239. damage. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 268 FMI 5: A cable break has occurred or the current intensity is too weak. The sensor shows external „ Check sensor and wiring for damage, refer to page 239. damage. The wiring of the sensor is de- fective. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 269 FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 239. damage. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 270 FMI 5: A cable break has occurred or the current intensity is too weak. The sensor shows external „ Check sensor and wiring for damage, refer to page 239. damage. The wiring of the sensor is de- fective. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 271 FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „ Check sensor and wiring for damage, The sensor shows external refer to page 239. damage. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 272 The sensor shows external „ Check the sensor and cabling for damage, refer to damage. page 239. The cabling of the sensor is defective. 522247 Force measurement amplifier 1, channel 2 (FMA 1) “Baling force control” FMA1 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 273 FMI 6: There is a short circuit to ground or current intensity is too low. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 239 ternally. The wiring of the actuator is faulty. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 274 FMI 5: A cable break has occurred or the current intensity is too weak. FMI 6: There is a short circuit to ground or current intensity is too low. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 239 ternally. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 275 FMI 6: There is a short circuit to ground or current intensity is too low. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 239 ternally. The wiring of the actuator is faulty. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 276 FMI 5: A cable break has occurred or the current intensity is too weak. FMI 6: There is a short circuit to ground or current intensity is too low. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 239 ternally. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 277 FMI 6: There is a short circuit to ground or current intensity is too low. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 239 ternally. The wiring of the actuator is faulty. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 278 FMI 5: A cable break has occurred or the current intensity is too weak. FMI 6: There is a short circuit to ground or current intensity is too low. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 239 ternally. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 279 FMI 1: The lower limit value was far below the required one. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 239. ternally. The wiring of the actuator is faulty. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 280 FMI 6: There is a short circuit to ground or current intensity is too low. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 239 ternally. The wiring of the actuator is faulty. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 281 FMI 19: There is a CAN communication malfunction. The wiring is faulty. „ Check wiring. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 522536- Control unit moisture measurement (RMS)
  • Page 282 FMI 19: There is a CAN communication malfunction. The wiring is faulty. „ Check wiring. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 522541- Control unit KRONE Motor Bridge 1 (KMB)
  • Page 283 FMI 31: The condition has been fulfilled. The wiring is faulty. „ Check wiring. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 522563- Force measurement amplifier (FMA) for controlling the force of pressure...

  • Page 284: Faults When Picking Up Crops

    FMI 31: The condition has been fulfilled. The wiring is faulty. „ Check wiring. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 522568- Force measurement amplifier (FMA) for weighing device...

  • Page 285: Malfunctions On The Single Knotter

    „ Replace the shear bolt, if necessary (M10x60-12.9 DIN ISO EN 4014 ). Fault: The weighing device is not functioning properly. Possible cause: Remedy „ Have the sensor B22 "Bale on chute" set by a KRONE The sensor B22 "Bale on chute" has been misplaced service partner, refer to page 348.
  • Page 286 The clamping effect of the bill- „ Tighten the leaf spring of the closer, refer to page 319. hook tongue is too low. „ Adjusting the twine retainer, Not enough tension on twine refer to page 320. retainer. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 287 „ Replace the retainer springs. Broken or deformed retainer springs. „ Ease the twine brake on the twine box, The twine tension is too high. refer to page 198. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 288 „ Increase the bale density. In automatic mode increase the target balling force, refer to page 138. In manual mode increase the target baling flap pressure, refer to page 137. „ Increase the bale length. refer to page 139. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 289: Malfunctions On The Double Knotter

    The errors may often be found in twine quality, twine guide, twine tension, position of the tying needles or twine pusher. The following illustrations of faults are intended to help you recognise the causes of malfunctions. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 290 „ Replace broken or worn brake wheels (2). Holding force of the twine re- tainer is too low. „ Set the holding force of the twine retainer, refer to page 324. „ Degrease the twine retainer. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 291 (5). „ Replace broken springs (4) and worn twine guide eyes (2). „ Replace broken or worn brake wheels (1). „ Check the free movement of the tensioning arm (5), see 6.3.. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 292 „ Adjust or sharpen the cutting blade (1). Replace it, if necessary. 2.10 „ Check the setting of the twine driver and readjust it, if necessary,refer to page 324. The twine driver has been set too far ahead. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 293 „ Turn the flywheel manually in working direction (refer to page 113) until the upper needle (1) is lifting. „ Use a mounting lever (2) to align the upper needle (1) to the right by about 1-2 mm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 294 The roll is not following the cam disc. The upper needle does not move down far enough. „ Replace the roll (1) or ensure the upper needle is running easily. „ Check the spring (2). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 295 „ Check/adjust the twine pusher, refer to page 313, refer to page 314. The twine bar does not work accurately or is set incorrectly. Malfunction (8):The twine winds around the knotter hook when knotting the second knot (starting knot). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 296 „ Check the setting of the twine driver. Adjust it, if necessary, refer to page 324. The twine driver starts work- ing too late. „ Check the knotter needles, refer to page 301. There is too much knotter needle overrun in the upper dead point. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 297 The twine tension on the up- ð If the knot ends are still too short, increase the twine per or lower twine strand is too low. tension on the upper twine strand, see 2.5, refer to page 290 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 298: Faults At The Hydraulic System

    The tractor has trouble starting or fails to start with a connected hydraulic hose ( Possible cause Remedy Air in the hydraulic system of „ Have a KRONE service partner vent the control block the machine (working hydraulics), refer to page 344.

  • Page 299: Malfunctions In The Central Lubrication System

    Even foreign body particles of the smallest size may block the central lubrication system. Thus, bearing points are no longer lubricated and the machine may be damaged considerably. „ Observe extreme cleanliness when loosening/connecting the threaded input connections on the distributors/pump. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 300 ð The supply line from where the lubricant leaks leads to the blocked bearing point. ð Remove the blockage on the bearing. ð Tighten all outlet screw connections. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 301: Repairs, Maintenance And Settings By Technicians

    „ After setting the knotter needle pass once manually through the tying process. refer to page 113. „ In doing so, the knotter needles and needle yokes must not come in contact with the frame, plunger or other parts during the upward or downward motion. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 302 If the knotter needles (1) do not lie centrally in the channel slots: „ Apply flywheel brakerefer to page 92. „ Loosen the screws (2). „ Align the knotter needles (1) to the channel slots and tighten them with screws (2). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 303: Setting The Height Of The Knotter Needles On The Knotter

    „ Make sure that the knotter needles (5) touch the knotter on the right in direction of travel when they enter the knotter. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 304 „ Make sure that the knotter needles (5) touch the knotter on the right in direction of travel when they enter the knotter. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 305: Check/Adjust Upper Dead Point Of The Knotter Needles

    NOTICE! Damage to the machine! If the needle brake is not checked and if necessary adjusted, after shortening/extending the needle connecting rod, the machine may be damaged. Check and, if necessary, adjust the needle brake after shortening/extending the needle connecting rod, refer to page 309. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 306 NOTICE! Damage to the machine! If the needle brake is not checked and if necessary adjusted, after shortening/extending the needle connecting rod, the machine may be damaged. Check and, if necessary, adjust the needle brake after shortening/extending the needle connecting rod, refer to page 309. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 307: Setting Multibale

    „ Reposition the needle brake (3) in longitudinal direction in the hole pattern (4) until the tube (1) of the rear needle yoke (6) is in the centre of the trough (5) of the needle brake (3). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 308 (3) touches the lower third of the tube (5) during the infeed of the rear needle yokes (4). „ Set the spring (6) to the dimension X=115–120 mm. Setting the locking (needle yoke) BP000-176 / EQ000-177 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 309: Checking/Setting The Needle Brake

    „ Tighten or loosen the screw (2) until the dimension is X=35 mm. „ Tighten the counter nut (1). „ Slightly pre-tension the spring (4) by tightening the nut (3). „ Tighten screws (5). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 310: Checking/Setting Position Of Knotter Needles To Plunger

    „ Check the dimension X between the plunger front edge and the needle point. Æ If the dimension is X=60–90 mm, the setting is correct. Æ If dimension X is not 60–90 mm, the position of the knotter needles to the plunger must be adjusted. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 311: Simulating A Big Bale

    „ In order to simulate a tied big bale, pull the twine (2) with the catch hook out of the bale channel and fix it on the top of the baling flap with a shaft (3). Alternatively, a screwdriver instead of a shaft (3) can be used. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 312: Checking/Setting The Upper Needle

    Æ The knotting process is finished. The upper twine moves slightly to the right while the flywheel continues to rotate. This is structurally determined as the knotter needle guides the upper twine into the blade lever. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 313: Checking/Setting The Twine Pusher

    „ Tension the twine pusher shaft, refer to page 317. „ Check/set twine pusher relative to the channel slot, refer to page 314. „ Check the overreach of the twine pusher at second knot,refer to page 315. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 314: Checking/Setting The Twine Pusher Relative To The Channel Slot

    „ Rectify cause 1 to 3 and recheck and set the twine pusher, refer to page 313. „ Swing the knotter down and secure with the linch pin. „ Repeat this procedure for all twine pushers. „ Tension the twine pusher shaft, refer to page 317. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 315 The twine pusher (1) pushes the twine away from the needle and pushes it against the knotter hook. If the twine pusher does not grab the twine, the knotter hook cannot pick up the twine. Then, the twine pusher must be set. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 316 Checking/setting the twine pusher relative to the channel slot For “single knotter” version BP000-191 „ Disconnect machine from tractor, refer to page 190. „ Apply flywheel brakerefer to page 92. „ Check if the knotter gearboxes are in idle position,refer to page 113. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 317: Tensioning/Releasing Twine Pusher Shaft

    „ Swing the knotter down and secure with the linch pin. „ Repeat this process for all knotters. „ Repeat this procedure for all twine pushers. „ Tension the twine pusher shaft, refer to page 317. 22.11 Tensioning/releasing twine pusher shaft BPG000-051 BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 318: Setting The Single Knotter

    In order to avoid unintentional triggering of the tying process during maintenance, adjustment and repair work at the knotter, the lever for initiating the tying process must be locked. ü The machine is shut down and safeguarded, refer to page 27. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 319: Setting The Clamping Effect Of The Billhook

    In order to tie a knot, the billhook tongue (1) of the billhook (4) needs at least a low clamping effect. Therefore, the clamping effect must never be loosened completely via nut (2). „ Loosen the nut (2) by approx. 60°. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 320: Setting The Twine Retainer

    The twine retainer (1) should only clamp the twine securely enough so that it is not pulled out of the twine retainer mechanism during the tying process. If the clamping effect is too great, it will tear the twine into shreds. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 321: Setting The Blade Lever

    (4) in the knotter disc (5), refer to page 113. „ Apply the flywheel brake, refer to page 92. „ Check dimension X. ð If the dimension is X=15–18 mm, the setting is correct. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 322: Setting The Double Knotter

    Æ Deficiencies like paint damages, rust or rough spots must have to be rectified. „ Check whether there is rust protection grease on the twine retainers and knotters. ð If there is rust protection grease, it must be eliminated from twine retainers and knotters. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 323: Blocking/Initiating Function "Tying Process

    The twine tears off. If there is not enough clamping effect, either no knot or a loose knot will form. Increasing clamping effect „ Tighten the nut (2) by approx. 60°. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 324: Setting The Twine Retainer

    The twine retainer (1) should only clamp the twine securely enough so that it is not pulled out of the twine retainer mechanism during the tying process. If the clamping effect is too great, it will tear the twine into shreds. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 325: Setting The Blade Lever

    „ Turn the flywheel manually in working direction until the blade lever roll has reached the highest point on the cam (4) in the knotter disc (5), refer to page 113. „ Apply the flywheel brake, refer to page 92. „ Check dimension X. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 326: Setting The Plunger

    The four cam rollers (1) in the baling ram must provide equal support. 22.14.1 Setting plunger blades In order to ensure that the under side of the big bale has a smooth surface, the baling ram blade must be set accurately. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 327 „ Raise or lower plunger via eccentric rolls until dimension is X=2-4 mm. „ Make sure that all four rolls support equally. „ Tighten the counter nut (4), tightening torque = 45 Nm. „ Tighten the clamping screw (3), tightening torque = 160 Nm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 328: Checking/Setting The Cleaning Rails

    „ Adjust the cleaning rails (1) to dimension X=1–2 mm. „ Tighten the screws (3). „ Repeat this procedure for all cleaning rails. 22.14.3 Lateral setting of plunger BP000-217 The plunger (1) must be centred in the bale channel (2). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 329 Æ If the dimension does not measure X=1–2 mm at the narrowest point during the whole movement, the process must be repeated until the dimension measures X=1-2 mm at the narrowest point of the bale channel. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 330: Setting Packer Relative To Plunger

    The packer (10) is correctly set to the plunger (9) if the piston rod (8) is in extended position (I). At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 331: Checking Packer Coupling

    ü The machine is shut down and safeguarded, refer to page 27. The packer coupling is correctly engaged when the outer markings (2) on the packer coupling correspond to the marking (1) on the cone of the packer coupling. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 332: Positioning The Packer Strip

    „ Keep turning the flywheel until the dimension is X=30-60 mm between the large roll of the packer strip (3) and underneath the inspection window. „ Secure the packer in this position with a mounting lever. „ Apply flywheel brakerefer to page 92. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 333: Positioning The Plunger

    At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). If the dimension is not set correctly, start carrying out the settings from the beginning, refer to page 330. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 334: Checking/Setting Variable Filling System (Vfs)

    In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). For "MultiBale" version NOTICE Damage to the machine due to moving the sensing rake In order to avoid damage to the machine, never modify the position of the sensing rake (11). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 335: Variable Filling System (Vfs) Zero Position

    Put the Variable Filling System (VFS) in zero position, refer to page 335. • Checking/setting triggering sensitivity refer to page 338. 22.16.2 Variable Filling System (VFS) zero position BP000-234 ü The machine is shut down and safeguarded, refer to page 27. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 336: Setting The Zero Adjuster

    (III) of the zero adjuster. „ Tighten the screw (23). „ Release the cam disc (5). ð The roll (4) of the zero adjuster roll swivels in the upper area (II) of the zero adjuster. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 337: Setting The Rubber Pad On The Zero Adjuster

    „ Check the dimension X. ð If the dimension is X=185 mm, the setting is correct. ð If the dimension is not X=185 mm, the spring (2) must be set. „ Set the spring (2) to dimension X=185 mm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 338: Setting The Triggering Sensitivity

    22.16.7 Moving the sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 339 „ Check the triggering sensitivity and adjust it, if necessary, refer to page 338. „ Check the stop for the sensing rake and adjust it, if necessary, refer to page 338. „ Check the absorbing unit and adjust it, if necessary, refer to page 341. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 340: Setting Stop Of The Sensing Rake

    „ Correct the length of the threaded rod until the tines are outside the packer tray. Setting the stop „ Move the stop (10) until the dimension is X=2 mm. „ Tighten the nuts (19). BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 341: Checking/Setting Absorbing Unit

    Stop position (III): The Variable Filling System (VFS) has been triggered, the tines of the sensing rake must be outside the packer tray. Checking absorbing mechanism ü The machine is shut down and safeguarded, refer to page 27. „ Release flywheel brake, refer to page 92. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 342: Setting The Flywheel Brake

    The rolls in the packer on the right and left machine side are subject to high mechanical loads. Therefore, it is necessary to replace them in case of increased wear (bearing play). Observe the intervals for inspection of the rolls, refer to page 201. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 343 If the roll wobbles (2) (outer ring to axle). • If the roll has an axial play (3) of ≥1 mm. • If the shell surface (4) of the roll shows wear: Nominal diameter of roll in mm Wear in mm BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 344: Venting Working Hydraulics For "Comfort 1.0" Version

    As a result, components may start to move and cause personal injury. „ To prevent personal injury, the working hydraulics must be vented after initial commissioning and after performing maintenance and repair work at the working hydraulics. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 345 „ Actuate all working functions several times to flush entrapped air from the working hydraulics Working functions: • Bale ejector • Bale chute • For the "Cutting unit" version: Blade cassette • For the "Self-steering axle" version: Self-steering axle • For the "Starter aid" version: Starter aid BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 346: Venting Control Block With Unscrewed System Screw

    ) to pressure. „ Using an allen key (2 mm), loosen the inner hexagon socket-head screw (2) by one turn. „ Collect escaping hydraulic oil in a suitable container and dispose of properly. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 347: Test Run For Tractor With Load Sensing System And Machine With Starter Aid

    Æ If the tractor can be started, the control block has been correctly vented. Æ If the tractor cannot be started or if the starting process takes a long time, vent the control block again. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 348: Test Run For Tractor With Constant Flow System And Machine With Starter Aid

    Æ If the flywheel is turning, vent the control block again. 22.20 Checking/setting sensor B22 “Bale on table” The sensor B22 has been preset at the factory. Due to high operational demands and settling of components, the sensor may have to be adjusted. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 349 Æ The sensor has been set correctly if the sensor test shows that the sensor is unattenuated. Æ If the sensor test shows that the sensor is attenuated, adjust the sensor until the sensor test shows that the sensor is unattenuated. BP000-246 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 350 Æ The sensor has been set correctly if the sensor test shows that the sensor is attenuated. Æ If the sensor test shows that the sensor is unattenuated, set the sensor until the sensor test shows that the sensor is attenuated. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 351: Storage

    „ Disassemble the universal shaft. Lubricate the inner tubes with grease. „ Grease the grease nipples on the universal joint of the universal shaft as well as on the bearing rings of the guard tubes, refer to page 213. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 352 Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside the harvest season.

  • Page 353: Before The Beginning Of The New Season

    „ Check the entire setting of the machine and correct if necessary. 24.1 Checking/venting friction clutch at flywheel INFORMATION Note After longer periods of standstill, the linings of the friction clutch (2) may adhere to friction surfaces. „ Vent the friction clutch before use. BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 354 „ Loosen the nuts (1) until the dics springs (4) are relieved. „ Release flywheel brake, refer to page 92. „ Turn the universal shaft manually. „ Tighten the nuts (1) crosswise until the dimension is X=16.6 mm. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 355: Waste Disposal

    All synthetic materials must be brought to a recycling centre for synthetic materials. Rubber • Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap • All electronic parts must be brought to a disposal point for electronic scrap. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 356: Appendix

    Steering axle Position blade cassette Blade cassette plunger surface Blade cassette annular surface Bale ejector Bale ejector plunger surface Bale ejector annular surface Bale chute Bale chute piston surface Bale chute annular surface BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 357: Hydraulic Diagram - Working Hydraulics "Comfort 1.0

    Appendix Hydraulic diagram - working hydraulics “Comfort 1.0” 26.1 Icon Designation – Hydraulic support jack Pick-up position – Reversing unit >>> 2 150101911_00 1/4 [} 358] BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 359: Hydraulic Diagram - Working Hydraulics „Medium 1.0

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 365. Icon Designation – Pick-up Position blade cassette – Hydraulic support jack Bale ejector Bale chute State of steering – Starter aid >>> 2 150101911_00 2/4 [} 360] BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 361: Hydraulic Diagram - On-Board Hydraulic System "Comfort 1.0

    Pressure limiting valve baling flaps For the "Multi-blade cutting system VariCut" version Icon Designation – Coupling feed rotor – Safety valve feed rotor – Cutting rotor – Reversing unit >>> 2 150101911_00 3/4 [} 362] BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 363: Hydraulic Diagram - On-Board Hydraulic System "Medium 1.0

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 365. Dev. Designation des. Baling flap pressure Pressure limiting valve baling flaps >>> 2 150101911_00 4/4 [} 364] BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 364 150101911_00 4/4...

  • Page 365: Circuit Diagram [Medium 1.0/Comfort 1.0]

    Appendix Circuit diagram [Medium 1.0/Comfort 1.0] 26.5 26.5 Circuit diagram [Medium 1.0/Comfort 1.0] >>> 2 150 101 580-03_en STW-Rechner Stromlaufplan [} 366] BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 428: Index

    Automatic bale ejection ........137 Bring up menu level.......... 145 Automatic call of the Road travel screen ..133 Straßenfahrtbild ..........133 Auxiliary configuration of a joystick ....140 Auxiliary functions (AUX)........140 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 429 Connecting joystick ..........88 ................. 234 Connecting the hydraulic hoses ......80 Checking packer coupling ........ 331 Connecting the KRONE ISOBUS terminal Checking the fire extinguisher ......210 (CCI 1200) ............85 Checking twine pusher ........316 Connecting the machine........16 Checking/maintaining tyres ......
  • Page 430 Description of compressed air reservoir functions ................54 Description of functions of central lubrication system ..............55 Description of functions of crop press roller unit 49, Description of functions of electric knotter monitoring............53 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 431 Description of pick-up functions ......49 Fitting wheel chocks ......... 112 Design of display ..........121 For "MultiBale" version ........43 Design of the KRONE machine application..121 Foreign ISOBUS terminal ......... 123 Detail counter ........... 165 Functional description of electrical knotter monitoring............
  • Page 432 Knotter (Terminal) ..........148 Knotter cleaning blower interval (Terminal) ..151 Knotter control (Terminal)......... 150 Knotter gearbox in idle position ....53, 113 Knotter signal (Terminal) ........149 KRONE ISOBUS terminal (CCI 1200)....119 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 433 Menu 1-3 "Knotter monitoring" ......150 Noise may damage your health......23 Menu 13-1 "Customer counter" ......164 Notes with information and recommendations ... 12 Menu 13-2 "Total counter"........ 167 Menu 14 "ISOBUS" .......... 169 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 434 Repositioning the needle brake ......307 Reset bale length to zero ......... 137 Resetting customer counter ......166 Retighten tensioning straps at the compressed air tank..............212 Road safety ............21 Running actuator test ......... 28 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 435 Switching terminal on/off ........120 Setting the flywheel brake ........ 342 Switching the warning beacon on/off....134 Setting the height of the crop press roller unit .. 196 Switching the working light on/off ..... 114, 135 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 436 Validity ..............9 Knotter control ........150 Variable Filling System (VFS) zero position ..335 Knotter signal ......... 149 Varying functions to KRONE ISOBUS terminal 124 Moisture measurement ......158 Vent the working hydraulics by actuating the Self-steering axle ........161 working functions..........
  • Page 437 Index Warning signs............. 11 Warnings of property damage/environmental damage .............. 12 Waste disposal ..........355 Weighing device (Terminal)......156 Working direction flywheel........ 113 BiG Pack 1270 Original Operating Instructions 150000747_02_en...
  • Page 438 This page has been left blank deliberately. BiG Pack 1270 Original Operating Instructions 150000747_02_en...

  • Page 439: Declaration Of Conformity

    Declaration of conformity Declaration of conformity EC Declaration of Conformity Maschinenfabrik Krone Beteiligungs-GmbH Heinrich-Krone-Straße 10, D-48480 Spelle hereby declare, as manufacturer of the product named below, under our sole responsibility, that the Machine: Large Square Baler Type: BiG Pack 1270 to which this declaration refers is in compliance with the following relevant provisions: •...
  • Page 440 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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