Krone BiG Pack 1270 XC Original Operating Instructions
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Krone BiG Pack 1270 XC Original Operating Instructions

Large square baler
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Original Operating Instructions
Document no.: 150000748_01_en
Large Square Baler
BiG Pack 1270 XC
From machine no.: 976393

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Summary of Contents for Krone BiG Pack 1270 XC

  • Page 1 Original Operating Instructions Document no.: 150000748_01_en Large Square Baler BiG Pack 1270 XC From machine no.: 976393...
  • Page 2 Contact Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Straße 10 48480 Spelle Germany Telephone switchboard + 49 (0) 59 77/935-0 Telefax switchboard + 49 (0) 59 77/935-339 Telefax spare parts warehouse do- + 49 (0) 59 77/935-239 mestic Telefax spare parts warehouse export + 49 (0) 59 77/935-359 Internet www.landmaschinen.krone.de...

  • Page 3: Table Of Contents

    For "MultiBale" version.......................  43 Drives............................ 45 4.6.1 Main drive .......................... 45 Overload protections on the machine .................. 46 Description of pick-up functions .................... 49 Description of functions of crop press roller unit ................  50 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 4 Attaching the safety chain (export France) ................ 88 Compressed air connections for the compressed air brake ............ 89 Connecting lighting ........................ 90 Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) ........ 90 Connecting the KRONE ISOBUS terminal (CCI 1200) ..............  92 8.10 Connecting foreign ISOBUS terminal ..................
  • Page 5 11.2 Switching terminal on/off...................... 136 11.3 Design of display ........................ 137 11.4 Design of the KRONE machine application ................ 137 Foreign ISOBUS terminal ......................  139 12.1 ISOBUS Shortcut Button not available .................. 139 12.2 Varying functions to KRONE ISOBUS terminal ...............  140 12.2.1...
  • Page 6 Checking/setting the needle brake .................. 219 16.7 Checking/setting position of knotter needles to plunger ............ 221 16.8 Simulating a big bale .......................  222 16.9 Checking/setting the upper needle .................. 223 16.10 Checking/setting the twine pusher ...................  224 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 7 Checking/tensioning drive chains of the pick-up.............. 268 17.6 Checking/maintaining tyres......................  270 17.7 Checking/replacing rolls...................... 271 17.8 Checking the fire extinguisher .................... 273 Maintenance - Lubrication .................... 274 18.1 Lubricating universal shaft .......................  274 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 8 Hydraulic diagram – on-board hydraulic system “Comfort 1.0” .......... 371 27.4 Hydraulic diagram - On-board hydraulic system “Medium 1.0” .......... 373 27.5 Circuit diagram [Medium 1.0/Comfort 1.0] ................ 375 Index............................ 438 Declaration of conformity .....................  447 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 9: Information On This Document

    Information on This Document Validity This document is valid for machines of type: BiG Pack 1270 XC All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

  • Page 10: Figures

    This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration. Icons in figures The following icons can be used in the figures: BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 11 CAUTION The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored. Example of a warning sign: BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 12: Conversion Table

    Volume flow Litres per minute L/min 0.2642 US gallons per minute Cubic metres m³/h 4.4029 per hour Force Newton 0.2248 Pound force Length Millimetre 0.03937 Inch Metre 3.2808 Foot Power Kilowatt 1.3410 Horsepower BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 13 Kilometres per km/h 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 14: Safety

    2.3.1 Importance of operating instructions The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 15: Personnel Qualification Of The Operating Personnel

    „ Keep children away from the machine. „ Keep children away from consumables. „ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 16: Connecting The Machine

    „ All maintenance and setting work must be performed according to the chapters “Maintenance and Setting”. „ Before performing any maintenance and setting work, shut down and safeguard the machine, refer to page 26. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 17: Danger Zones

    „ Do not switch on the drives and engine if the minimum safety distance has not been observed. „ If people fail to observe the minimum safety distance, switch off the drives. „ Switch the machine off in shunting and field mode. The safety distance is: BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 18 „ Ensure that all protective devices are mounted and brought into protective position. „ Make sure that there is no one in the danger zone of PTO shaft and universal shaft. „ Switch off drives in case they are not needed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 19: Ensuring Functionality Of Safety Devices

    2.3.12 Personal protective equipment The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 20: Safety Markings On The Machine

    If changed handling characteristics are not considered, the driver may cause accidents. „ Observe measures for driving on road and field,refer to page 200. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 21: Parking The Machine Safely

    Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents. „ Use only consumables which comply with the requirements of the manufacturer. For requirements on consumables, refer to page 61. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 22: Dangers Arising From Environment

    „ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside. „ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 23: Sources Of Danger On The Machine

    Hot surfaces The following components may become hot during operation: • Capacitor (optional) „ Maintain a sufficient distance from hot surfaces. „ Allow machine parts to cool down and wear protective gloves. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 24: Dangers In Connection With Certain Activities: Climbing Up And Down

    „ Prior to all work on raised machines or machine parts, lower the machine or machine parts. „ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 25: Dangers In Connection With Certain Activities: Working On Wheels And Tyres

    Wheel assembly and tyre assembly require sufficient knowledge and prescribed mounting tool. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.

  • Page 26: Safety Routines

    „ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used. „ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 27: Safely Performing Oil Level Check, Oil Change And Filter Element Change

    „ Ensure that there is nobody in the danger zone of the actuated moving machine parts. „ Switch on the ignition. „ The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 28: Safety Labels On The Machine

    Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.
  • Page 29 Safety Safety labels on the machine BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 30 Safety Safety labels on the machine Position and meaning of safety labels Left-hand machine side and front view BPG000-003 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 31 „ Before working on the pick-up, switch off the PTO shaft and the engine. 5. Ord. no. 939 408 2 (1x) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 32 Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. 10. Order no. 939 529 0 (1x) For France only BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 33 „ Observe the notes in the operating instructions before removing and repairing the pressure accumulator. „ The pressure accumulator must only be removed and repaired by a specialist workshop. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 34 Safety Safety labels on the machine Right-hand machine side and rear view BPG000-005 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 35 Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 36: Safety Equipment

    Danger to life from machine parts folding down or lowering. „ Ensure that there is nobody in the swivel range of the machine parts. „ Keep distance to moving machine parts. Safety equipment BPG000-006 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 37 • The attachment of the safety chain is not obligatory in all countries. • The countryspecific regulations for using the safety chain during transportation of the machine must be observed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 38: Smv Emblem

    The SMV emblem (1) is at the rear in the centre or on left. If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 39: Data Memory

    - if applicable in consultation with an expert. Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 40: Machine Description

    “Comfort 1.0” version Job computer Twine control and tensioning device (lower twine) Distributor central electrical system: Packer drive incl. cam clutch Fuses, relays Twine brake Cutting unit for "cutting unit" version BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 41 Moisture measurement for “moisture Drawbar measurement” version Central lubrication Drive of pick-up Twine box Drive of cutting unit, for "cutting unit" ver- sion Compressed air reservoir (knotter clean- Variable Filling System (VFS) ing) Twine brake BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 42: Labelling

    Thus, the baling flap pressure is reduced. If the material becomes dryer, the baling flap pressure is increased. Thus, the pressure display may fluctuate considerably. Bale quality and firmness remain at a constant level. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 43: Compressing A Big Bale

    45 cm. This results in a variable length of the small bales from 45 - 135 cm if the total length (270 cm) of the big bale is at a maximum. Therefore, BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 44 Please contact the KRONE dealer if the number of small bales shall be increased to 9. In case of 9 small bales, the variable length of the small bales is 30 - 135 cm. If you have set more than 6 small bales, there is an increased chance of knotter problems.

  • Page 45: Drives

    (5) via a cam clutch. The main gearbox The main gearbox (5) drives the plunger, distributes the force further to the right and left and drives the following gearboxes: BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 46: Overload Protections On The Machine

    „ When the cam clutch responds, shut down and safeguard the tractor, refer to page 26. „ Remedy the malfunction. „ The cam clutch switches on again automatically after the PTO shaft has been switched BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 47 ð The cam clutch automatically resumes its work. BPG000-013 A cam clutch (1) is located on the packer gearbox. The cam clutch (1) protects the packer gearbox against load peaks. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 48 ð The cam clutch automatically resumes its work. BPG000-014 There is a cam clutch (1) on the chain drive of the pick-up, for “star ratchet” version. The cam clutch (1) protects the chain drive pick-up against load peaks. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 49: Description Of Pick-Up Functions

    „ Limit the lowering of the pick-up by means of the depth limiters (4), refer to page 209. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 50: Description Of Functions Of Crop Press Roller Unit

    BPG000-019 For “Comfort 1.0” version For “Comfort 1.0” version Pressure gauge Pressure limiting valve to set the baling pressure Valve to loosen the baling flaps Stop cock to loosen the baling flaps BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 51: Functional Description Of Feeding Twine For The "Single Knotter" Version

    „ In order to ensure sufficient tying safety, make certain that only synthetic twines with a running length of 100 – 130 m/kg are used. „ Only use KRONE original twine. 4.13 Functional description of feeding twine for the “double knotter”...

  • Page 52: Description Of Functions Of Electric Twine Empty Display For Lower Twine

    „ In order to ensure sufficient tying safety, make certain that only synthetic twines with a running length of 100 – 130 m/kg are used. „ Only use KRONE original twine. 4.14 Description of functions of electric twine empty display for lower...

  • Page 53: Functional Description Of Twine Motion Indicators For Upper Twine

    (1). If an error has occurred on the knotter, an error message will appear on the display of the terminal, refer to page 299. The knotters are numbered from 1 to 6 in direction of travel from left to right. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 54: Description Of Knotter Gearbox Functions

    The tying process is carried out by manually turning the flywheel (3) in working direction (I); refer to page 123. 4.18 Description of bale ejector/bale chute functions BPG000-021 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 55: Description Of Compressed Air Reservoir Functions

    280 bar (4060 PSI) is built up in the central lubrication system. Grease emerging on the pressure limiting valve of the pump element indicates a blockage. Error messages are shown on the display of the terminal. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 56: Description Of Hydraulic System Functions

    Load Sensing system) via the system screw (1) on the control block of the machine, refer to page 80. The control block is at front on left under the side hood next to the electronics box. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 57: Description Of Bale Brake Functions

    Lever in position (II) = rolls can be turned freely In order to ensure that the last big bale can be put down properly, the bale brake must be released for the last bale. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 58: Technical Data

    Single axle, compressed air brake 40 km/h Single axle, hydraulic brake 40 km/h The maximum speed depends on the legal requirements in the country of use. The maximum speed depends on the tyres. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 59 Tying twine (synthetic twine) 100 – 130 m/kg Knotter monitoring twine empty display (lower twine/upper For “Comfort 1.0” version: twine) Electrical monitoring with acoustic signal Twine motion indication for upper twine Optically by reflectors BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 60 Max. operating pressure of hydraulic system 200 bar Electrical connections Lighting 12 V, 7-pin socket Power supply of the machine 12 V, 3-pin socket Compatible with ISOBUS Required hydraulic connections¹ Double-acting hydraulic connection Single-acting hydraulic connection BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 61: Consumables

    If types of oil are mixed, the machine could be damaged. „ Never mix different types of oil. „ Before changing the type of oil, consult customer service. Never use engine oil. Bio-degradable lubricants on request BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 62: Oils

    Manual lubrication points As required lithium soap with EP additives Lubricate the manual lubrication point until grease escapes at the bearing point. After lubricating, remove the grease escaping from the bearing point. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 63: Operating And Display Elements

    For “Comfort 1.0” version Icon Designation Connection for control block • Lift blade cassette • Lift/lower support jack • Lift/lower bale chute • Move bale ejector in/out • Lower blade cassette Single-acting control unit BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 64: Control Block "Bale Chute/Bale Ejector

    The bale ejector is moved backward or forward via the lever (4), refer to page 117. In order to operate the blade cassettes via control unit, the stop cocks (1, 2) must be closed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 65: Initial Operation

    „ Lay the hydraulic hoses (1) to the outside. „ In order to remove the support jack (4), screw out the 4 screws (6), remove the support jack and put it down to the side. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 66 „ If the connections “Retracting/extending support jack” are interchanged, change hydraulic hoses (4, 6) at hydraulic support jack. „ If the connections “Retracting/extending support jack” are correct, retract or extend the support jack until the machine is in horizontal position. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 67: Adjusting The Drawbar Height

    „ Adjust the height of the drawbar eye (6) to the height of the tractor hitch. „ Mount the screws (5). Æ If the adjustment of the drawbar eye is not sufficient, adjust the side parts (4). Tightening torque, refer to page 262. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 68: Drive Train: Adjusting Height

    In order to have an ideal power transmission, the articulation angle of the universally-jointed drive shaft must be as small as possible in the range of the intermediate bearing. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 69: Adjusting Universal Shaft (For The Version Without "Prechop")

    „ In order to protect the retaining spring (10) against loss, unhook the retaining spring (10) and leave it in one of the both boreholes of the slide ring (9). „ Widen the outer raceway (8) and the slide ring (9) and remove them. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 70 „ To ensure that the Teflon coating is complete, fuse the Teflon coating at the end of the section tubes by using a lighter. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 71 „ Grease the raceway seat of the inner section tube (1). „ Insert the inner raceway (2) into the groove. „ Slide on the inner guard tube (4) and secure with screws (3). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 72 If the outer guard tube touches the marking (2), continue to shorten the both universal shaft halves as described above by the same length until the outer guard tube does no longer touch marking,refer to page 69. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 73: Adjusting Universal Shaft (For The Version With "Prechop")

    „ In order to remove the protective cap (1) from the universal shaft half (2), push in the both locks (3) using a screwdriver and push back the protective cap (1). „ Put aside the protective cap (1) for later reinstallation. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 74 „ Mount the clamping bridge (4) by means of the screws (3). „ Determine dimension X and mark it on the outer guard tube (1). „ Remove the universal shaft halves (1,2) on tractor and machine side. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 75 Dismounting inner guard tube BP000-395 „ Loosen the inner guard tube (1) from the slide ring (3) by lightly tapping the cap (2) and push it back. „ Dismount the seal (4). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 76 „ Slide the seal (1) onto the section tube and mount with 2 screws (2). Æ The screws must not protrude into the inside of the tube. „ Grease the inner section tube (3) from the outside. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 77 „ Turn the collar (1) until you can feel a stop, refer to detail (I). „ Mount the 3 screws (5). „ Use a screwdriver (3) to pull the collar (1) over the locks (4) of the guard funnel (2) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 78 „ Drill three boreholes of Ø 25 mm into the outer guard tube (3), file them to an oblong hole and deburr. „ Mount the outer guard tube (3), refer to page 77. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 79 „ Mount the clamping bridge (7) by means of the screws (8). Tightening torque: M12=80 Nm, M14=130 Nm, M16= 200 Nm. „ Bring the machine into the widest position (straight-ahead driving). „ Shut down and safeguard the machine, refer to page 26. „ Determine the dimension Y. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 80: Adapting Hydraulic System

    Otherwise the bales will be damaged when they are placed on the ground. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 81: Mounting Fire Extinguisher

    „ Insert the fire extinguisher (1) into the left support on the drawbar so that the operating instructions on the type plate are readable and show to the outside. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 82 Æ If it is possible to close the fasteners manually: „ Shorten the length of the tensioning straps so far that the fasteners can only be closed by an auxiliary tool (e. g. screwdriver). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 83: Start-Up

    „ Couple and connect the hoses and cables to the designated connections as described in the operating instructions. Connecting the machine to the tractor For “drawbar eye” version For „ball drawbar eye Ø 80“ version BPG000-066 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 84: Installing Universal Shaft

    If the flywheel brake is not applied, parts may start to move unexpectedly. People may be seriously injured or killed as a result. „ To avoid accidents, the flywheel brake must be applied before the universal shaft is connected or disconnected. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 85 Otherwise parts may touch the universal shaft which leads to damages at the tractor and/or machine. „ Ensure there is enough room for the universal shaft to swivel in all operating states (cornering with maximum steering angle). BP000-096 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 86: Connecting The Hydraulic Hoses

    ) to the connection for the depressurised return. „ Place the hydraulic hose ( ) into the support on the machine. INFORMATION Alternatively, the hydraulic hoses (P/T) can be connected to a double-acting control unit. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 87: Connecting Hydraulic Brake (Export)

    Certain export versions are provided with a hydraulic brake. These models require a brake valve on the tractor. The corresponding hydraulic hose is connected to the brake valve on the tractor side. The brake is activated by actuating the brake pedal. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 88: Attaching The Safety Chain (Export France)

    If the machine detaches unintentionally, the safety valve triggers the emergency brake and the safety chain tears off at the weaker chain link. The chain link is destroyed in this process and must be replaced. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 89: Compressed Air Connections For The Compressed Air Brake

    Connecting Observe the correct order when connecting the compressed air lines. „ Firstly, connect the brake line (1) (yellow coupling head). „ Then connect the supply line (2) (red coupling head). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 90: Connecting Lighting

    „ Connect the 7-pin plug of the connection cable (2) to the 7-pin socket (3) of the tractor. „ Lay the connection cable (2) so that it does not touch the tractor wheels. Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit.
  • Page 91 Start-up Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) Tractors with integrated ISOBUS system EQ001-145 ü The machine is shut down and safeguarded, refer to page 26. Connection terminal to tractor „ Connect the 8-pin plug (2) of the cable (3) to the 8-pin socket (1) (CAN1-IN) of the terminal.

  • Page 92: Connecting The Krone Isobus Terminal (Cci 1200)

    ü The machine is shut down and safeguarded, refer to page 26. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 8-pin plug (2) of the cable (3) to the 8-pin socket (1) (CAN1-IN) of the terminal.
  • Page 93 Start-up Connecting the KRONE ISOBUS terminal (CCI 1200) INFORMATION To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal. Tractors with integrated ISOBUS system EQ001-173 ü The machine is shut down and safeguarded, refer to page 26.

  • Page 94: Connecting Foreign Isobus Terminal

    ü The machine is shut down and safeguarded, refer to page 26. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

  • Page 95: Connecting Joystick

    For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. 8.11 Connecting joystick INFORMATION Follow the supplied joystick operating instructions for attachment of the joystick in the tractor cabin. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 96 Start-up 8.11 Connecting joystick KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 ü The machine is shut down and safeguarded, refer to page 26. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick.

  • Page 97: Fastening Safety Chain

    ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick. „ Connect the 9-pin plug (4) of the joystick to the 9-pin socket (5) (In-cab).
  • Page 98 „ Mount the safety chain (1) with the shackle (2) on the machine. BP000-106 „ Install the safety chain (1) on an eligible position (for example: [I] oder [II]) on the tractor. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 99: Operation

    „ Slowly increase the PTO speed to 1000 rpm. „ Wait until the pre-selected target bale channel flap pressure is reached in the terminal before driving up into the swath for the first time, refer to page 154. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 100: Applying/Releasing Flywheel Brake

    Æ The flywheel is now braked. Æ When the electronics of the machine are turned on, a hoot will sound. Æ If the flywheel is braked, no pressure builds up in the bale channel. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 101: Opening/Closing The Side Hood

    „ Ensure that the side hood (2) is locked by pulling it. Æ If the side hood (2) cannot be opened, it is locked. Æ If the side hood (2) can be opened, press it down again until the locking (1) closes. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 102: Lift/Lower Twine Box

    „ Press down the twine box (4) and lift the locking piece (5) from the hook (6). „ Press the locking lever (2) upwards in order to lock the twine box (4). „ Close the side hood (1) and secure it, refer to page 101. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 103: Securing/Releasing Knotter Shaft

    ü The machine is shut down and safeguarded, refer to page 26. ü The knotter shaft is secured refer to page 103. BP000-063 „ Make sure that the lower twines never cross over each other. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 104 „ Tie the start of the twine from twine roll (3d) in a reef knot to the end of the twine from twine roll (3c). „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 105: Threading The Lower Twine (Single Knotter)

    „ Guide the three lower twines (1, 2, 3) from the outside through the eyes of the twine guide in the frame (8) and guide them further to the lower twine brakes. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 106: Connecting Twine Rolls With Each Other (Double Knotter)

    Therefore, the procedure described below for connecting the twine rolls applies to both machine sides. ü The machine is shut down and safeguarded, refer to page 26. ü The knotter shaft is secured refer to page 103. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 107 „ Tie the start of the twine from twine roll (3b) in a reef knot to the end of the twine from twine roll (3a). „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 108 Then tie it to the end of the twine from twine roll (3b) by a reef knot. „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 109: Threading The Lower Twine (Double Knotter)

    „ Pull the lower twine up and guide it between the rolls (13) of the knotter needle (14). „ Pull the lower twine down to the frame (15) and knot it on the frame. „ Repeat this process for all lower twines. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 110: Threading The Upper Twine

    „ Guide the 3 upper twines (1, 2, 3) coming from the upper twine guide (7) through the rear eyes (8) and attach them on the brake rolls. „ Rotate brake rolls manually. In this process, the upper twine is guided through the brake rolls. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 111: Pick-Up

    „ In order to tension the tensioning arm (11), pull back the upper twine in front of the eye (10). 9.11 Pick-up INFORMATION Lift the pick-up for driving in the headland or during reverse travel. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 112: Locking/Releasing Pick-Up Via Stop Cock

    „ In order to lower the pick-up into working position, move the single-acting control unit ) into the float position. Transport position „ In order to lift the pick-up into transport position, actuate the single-acting control unit BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 113: Locking/Releasing Self-Steering Axle Via Stop Cock

    ü The machine is shut down and safeguarded, refer to page 26. „ Close stop cocks (1, 2) on the control unit of the machine. Lifting „ In order to lift the blade cassette, actuate the control unit ( BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 114: Lifting/Lowering Bale Chute

    „ Secure tractor against rolling away. „ Apply the parking brake  (refer to page 121) and the flywheel brake (refer to page 100) of the machine. For “Comfort 1.0” version BP000-133 Position (I) = Fold up bale chute BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 115 „ Apply parking brake, refer to page 121. „ Apply flywheel brakerefer to page 100. „ Without “Load Sensing” version: Actuate the control unit ( „ Unlock the mechanical locking (1) of the bale chute. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 116 „ Keep the momentary switch (2) pressed until the bale chute is lowered. Lifting into transport position „ Keep the momentary switch (3) pressed until the bale chute is fully lifted. „ Close the mechanical locking (1) of the bale chute. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 117: Operating The Bale Ejector

    „ Apply the parking brake  (refer to page 121) and the flywheel brake (refer to page 100) of the machine. „ Actuate the control unit ( „ Open the stop cocks (2) and (3). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 118 „ Without “Load Sensing” version: Actuate the control unit ( The key has several functions. If baling flaps have not been released „ Press in order to release the baling flaps. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 119 „ Keep the momentary switch (2) pressed until the bale ejector has moved forwards. „ Move the bale ejector backwards/forwards until the bale channel is empty. „ When the big bale is ejected, move the bale ejector back to the front. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 120: Operating The Support Jack

    „ Turn the crank handle (1) for several times anti-clockwise until the drawbar eye is relieved. Operating hydraulic support jack for “Comfort 1.0” version BP000-141 ü The machine is shut down and safeguarded, refer to page 26. ü The machine is connected to the tractor, refer to page 83. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 121: Releasing/Applying The Parking Brake

    Moving support jack into transport position „ Actuate the lever (2) until the support jack is retracted. 9.17 Releasing/applying the parking brake BP000-145 „ Shut down and safeguard the machine, refer to page 26. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 122: Lifting/Lowering Ladder

    „ Pull the locking (2) and lift up (I) the ladder (1) until the locking (2) engages. Lowering „ Pull the locking (2) and lower (II) the ladder (1) until the locking (2) engages. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 123: Fitting Wheel Chocks

    ü The machine is disconnected from the tractor. Initiating the tying process: ü The knotter shaft is releasedrefer to page 103. „ In order to initiate the tying process, move the lever (1) backwards. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 124: Finishing The Tying Process Manually

    „ Turn the flywheel (3) manually in the working direction (I) until the trigger roll (1) slides in the recess of the cam disc (2). 9.22 Switching the working light on/off Switching ON „ Press Æ The display switches from Switching off „ Press Æ The display switches from BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 125: Removing Crop Blockages

    Valves (K3 to K8 and K20 to K28) are actuated by screwing in the setting screw (5). • The valves (K1, K2 and K17) can be actuated by pressing in the magnetic plunger with a pointed object. • Unscrew the setting screw again (5) after each work step. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 126 The appropriate valves must be activated to carry out a function (e.g. lifting /lowering bale chute). The functional diagram shows the valves to be activated. In the following, an example is described. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 127: Emergency Manual Operation - Controlling Baling Force

    Without electronic control, the maximum force of pressure can be exceeded. This will not be prevented by an error message or an electronic regulation. This may cause substantial damage to the machine. „ After finishing this work, unscrew the knurled head screw (3) completely. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 128: Operation Of Machine Without Bale Chute

    „ In order to release the baling flaps, screw in the knurled head screw (3). 9.25 Operation of machine without bale chute It is necessary to operate the machine without bale chute if for example a bale collector is connected to the rear of the machine. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 129 The terminating resistor (2) can be ordered by stating order number 20 086 023 *. BP000-407 ü The bale chute has been dismounted. ü The machine is shut down and safeguarded, refer to page 26. „ Establish the plug connection (2) with the terminating resistor (1). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 130: Krone Isobus Terminal (Cci 200, Delta)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-024 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

  • Page 131: Isobus Shortcut Button (Isb)

    KRONE ISOBUS terminal (CCI 200, DELTA) ISOBUS Shortcut Button (ISB) 10.1 10.1 ISOBUS Shortcut Button (ISB) WARNING The ISOBUS Shortcut Button is not an EMERGENCY STOP switch. If the ISOBUS Shortcut Button is confused with the EMERGENCY STOP switch, there is danger to life.

  • Page 132: Touchable Display

    KRONE ISOBUS terminal (CCI 200, DELTA) 10.2 Touchable display Releasing ISOBUS Shortcut Button EQ000-071 „ Turn the ISOBUS Shortcut Button (1) in the clockwise direction. ð The display shows the message above. „ Press the key. ð Alternatively, you can press or the adjacent key.

  • Page 133: Switching Terminal On/Off

    KRONE ISOBUS terminal (CCI 200, DELTA) Switching terminal on/off 10.3 10.3 Switching terminal on/off EQ000-013 „ Before switching on the terminal for the first time, check that the connections are correct and tight. INFORMATION When the terminal is switched on for the first time, the machine configuration is loaded into the terminal and saved in the terminal memory.

  • Page 134: Design Of Display

    KRONE ISOBUS terminal (CCI 200, DELTA) 10.4 Design of display 10.4 Design of display EQG000-033 The display of the terminal is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 141.

  • Page 135: Krone Isobus Terminal (Cci 1200)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

  • Page 136: Switching Terminal On/Off

    Switching off „ Press and hold down the key (1). INFORMATION „ For more details on how the terminal functions, follow the terminal operating instructions. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 137: Design Of Display

    „ For more details on how the terminal functions, follow the terminal operating instructions. 11.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 141.
  • Page 138 KRONE ISOBUS terminal (CCI 1200) 11.4 Design of the KRONE machine application Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function. There are the following main window views: • Road travel screen, refer to page 149...

  • Page 139: Foreign Isobus Terminal

    When using terminals and other operation units which have not been delivered by KRONE mind that the user: ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by KRONE.

  • Page 140: Varying Functions To Krone Isobus Terminal

    The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

  • Page 141: Terminal - Machine Functions

    „ Remedy the malfunction when the error message is displayed, refer to page 299. „ If the malfunction cannot be remedied, consult a KRONE service partner. 13.1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels.

  • Page 142: Keys

    Baling flaps closed Blades are active Cutting in progress. Blades are not active No cutting in progress. 13.2 Keys Page 1/2 = keys for "Maintenance" Page 2/2 = keys for "Work" AUTO AUTO EQG000-027 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 143 Release self-steering axle Releases the self-steering axle. When the icon flashes, the self-steering axle is released. When the icon is displayed continuously, the self-steering axle is locked. refer to page 151 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 144 Switch off starter aid When the symbol flashes, the starter aid is running. When the speed of the starter aid is reached, the system switches off the starter aid. refer to page 152 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 145: Displays On The Working Screen

    • Up to 3 arrows can be displayed. • 1 arrow: Low change in direction required. • 3 flashing arrows: Greater change in direction required. • The direction display can be set, refer to page 170 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 146 • Is displayed briefly after a knot is tied. • When the knotter signal is activated, a horn sounds for approx. 1 s, refer to page 165. Bale ejector active Self-steering axle locked Warning beacon switched Warning beacon switched BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 147: Displays On The Information Bar

    The information bar on the working screen can be individually configured, refer to page 185. The available icons comply with the equipment of the machine. The following represented icons are not always available. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 148: Selecting Working Screens

    Current number of cut For the “cutting unit” version: bales The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). 13.5 Selecting working screens Road travel screen Example menu EQG000-052 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 149: Automatic Call Of The Road Travel Screen

    ü None of the hydraulic functions, which are operated via the terminal, is actuated. ü The PTO shaft is switched off. 13.7 Changing to automatic mode „ Press Æ The display shows the icon (automatic mode). AUTO BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 150: Changing To Manual Mode

    Select first page „ To select the previous functions for the machine, press Æ The display switches from 13.11 Switching the working light on/off Switching ON „ Press Æ The display switches from BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 151: Releasing/Locking Self-Steering Axle

    ü The starting aid is released. „ To switch on the starting aid, press Æ The symbol flashes. When the speed of the starting aid is reached, the system switches off the starting aid. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 152: Opening/Closing Bale Channel Flaps

    Æ When the bale channel flaps are closed, first the bale channel flaps are opened and then 10 bale ejections are executed. 13.17 Selecting "Counter/Detail counter" menu „ Press Æ The "Detail counter" menu is displayed, refer to page 179. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 153: Selecting A Menu Level

    The display shows one of the alarm messages "Baling force exceeded" ( LR>MAX „ If the error message "Baling force exceeded" occurs more frequently, reduce the target bale channel flap pressure in order to prevent damage to the machine. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 154: Setting Target Baling Force (Automatic Mode)

    Value (2) and the red marks on the bar displays = target baling force as %. Setting the target force of pressure ü Automatic mode has been selected, refer to page 149. „ Change value, refer to page 162. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 155: Setting Target Bale Length

    Value (1) = actual number of MultiBales Value (2) = set target number of MultiBales Setting the target number ü The bale length has been set, refer to page 155. „ Change value, refer to page 162. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 156: Operating Machine Via Joystick

    Increase baling pressure/baling force Reduce baling pressure/baling force Switch to manual/automatic mode AUTO Start/stop starting aid Lock/release self-steering axle INFORMATION For further information, please refer to the operating instructions of the used terminal. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 157: Auxiliary Configuration Of A Joystick

    Terminal – Machine functions Operating machine via joystick 13.26 13.26.2 Auxiliary configuration of a joystick Recommended configuration of a WTK joystick AUTO EQ001-149 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 158 Central lubrication, refer to page 170 Bale scale, refer to page 171 Moisture measurement, refer to page 173 Error message for moisture measurement, refer to page 173 Correction value for moisture measurement, refer to page 174 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 159 14-3 Configuring main window, refer to page 185 14-4 Setting background colour, refer to page 187 14-9 Switching between the terminals, refer to page 188 Settings, refer to page 189 15-1 Sensor test, refer to page 189 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 160: Terminal - Menus

    Quick access to sensor test (sensors relev- ant for this menu) Actuator test Quick access to actuator test (actuators relevant for this menu) Disk The mode or value is saved. Plus Increase the value. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 161: Bring Up Menu Level

    Menu 5 "Moisture measurement”, refer to page 173 Menu 6 "Silage additives unit" refer to page 176 Menu 13 “Counter”, refer to page 177 Menu 14 “ISOBUS”, refer to page 183 Menu 15 “Settings”, refer to page 189 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 162: Selecting A Menu

    Æ The menu closes. 14.5 Changing value For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 163 Using the value „ Tip the value. ð An input mask opens. „ Increase or reduce value. „ Press to save the value. Æ The setting is saved and the input mask closes. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 164: Changing Mode

    The "Knotter" menu is divided into the following sub-menus depending on the machine configuration: Menu Sub-menu Designation Knotter, refer to page 164 Correction value bale length, refer to page 165 Knotter signal, refer to page 165 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 165: Menu 1-1 "Correction Value For Bale Length

    • Factory setting: 100 % „ Change value, refer to page 162. 14.7.2 Menu 1-2 "Knotter signal" This menu can be used to set whether an acoustic signal is to sound after a knot is tied. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 166: Menu 1-3 "Knotter Monitoring

    This menu can be used to set whether the upper twines of the knotters are to be monitored. The knotters are numbered in direction of travel from left to right: Knotters from 1 to 6. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 167: Menu 1-4 "Blowing Interval Knotter Cleaning

    Menu 1-4 “Blowing Interval Knotter Cleaning" This menu can be used to set after how many bales the knotters are blown off with compressed air to remove dust and accumulation of crops. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 168: Menu 1-9 "Calibrate Multibale

    „ To open the menu, press Æ The display shows the "Calibrate MultiBale" menu. Recurring icons refer to page 160. ü The machine is shut down and safeguarded, refer to page 26. ü The compressor unit has been filled. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 169 ð The locking (1) has locked properly when the lock (1) closes around the journal (2). „ In order to save the value, press Æ The symbol is briefly displayed in the upper line. Æ The centre bar takes over the value of the right bar. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 170: Menu 2 "Sensitivity Of Direction Display

    EQ001-003 / EQ001-065 ü For The menu level is active, refer to page 161. „ To open the menu, press Æ The display shows the “Central lubrication” menu. Recurring icons refer to page 160. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 171: Menu 4 "Bale Scales

    Correction value • Adjustable value range: 90 - 110 % • Factory setting: 100 % Value • Calculated weight • Unit depending on selected system of units Zeroise • Zeroise only when the bale scales are unloaded. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 172 Æ The icon is briefly displayed and the value is saved. INFORMATION „ If the limit range is not adequate to adjust the bale scales, contact KRONE customer service. Zeroising bale scales If there is no bale (weight) on the bale scale when the bale chute is lowered but a value (2) is displayed, the sensors B55 “Force sensor rear left”...

  • Page 173: Menu 5 "Moisture Measurement

    In this menu the value is set from which the error message 36 "Crops too moist" appears on the display. The error message for the display can also be deactivated or activated. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 174: Menu 5-2 "Correction Value For Moisture Measurement

    Menu 5-2 "Correction value for moisture measurement" In this menu a correction value can be set for the moisture measurement if the displayed value deviates from the value of an external measuring system. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 175 Setting the correction value „ Press until the value (1) matches the measured value. „ To save the value, press Æ The icon is displayed briefly. Æ The value is saved. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 176: Menu 6 "Silage Additive System

    The silage additive system is switched on AUTO automatic mode as soon as the pick-up is in the float posi- tion. Mode 3/3 Changing mode „ Call up and save mode, refer to page 164. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 177: Menu 13 "Counters

    NAME 03 NAME 04 NAME 05 EQ001-008 / EQ001-070 ü Menu 13 “Counter” is called.“ refer to page 177. „ To open the menu, press Æ The display shows the "Customer counter" menu. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 178 Activating customer counter ü The detail counter is called. „ To select the customer counter, press „ To activate the customer counter, press Æ The new activated customer counter is highlighted in grey. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 179: 14.13.1.1 Detail Counter

    Selected customer counter • Here customer counter 1 • Further information refer to page 178. “Total bales” counter Number of all bales “Uncut bales” counter For the “cutting unit” version: Number of uncut bales BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 180 ð The designation of the customer counter is not deleted. Change the number of bales „ Press until the customer counter has been selected. The selected customer counter must not be activated. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 181: Menu 13-2 "Total Counter

    For the "bale scales" version: the "Average weight" counter 14.13.2 Menu 13-2 "Total counter" 13-2 EQ001-008 / EQ001-072 ü The main menu 13 "Counter" has been selected, Menu 13 “Counters”. „ To open the menu, press BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 182 Icon Designation Explanation "Total weight" counter Total weight of all compressed bales. Cannot be deleted Season counter 1 Can be deleted Season counter 2 Can be deleted Recurring icons refer to page 160. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 183: Menu 14 "Isobus

    Depending on how the machine is equipped, the “ISOBUS” menu is divided into the following sub-menus: Menu Sub-menu Designation ISOBUS, refer to page 183 14-1 Diagnostics Auxiliary (AUX), refer to page 184 14-2 Diagnostics driving speed/direction of travel, refer to page 185 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 184: Menu 14-1 "Diagnostics Auxiliary (Aux)

    The functions cannot be executed in this menu. EQG000-011 ü Menu 14 “ISOBUS” is called, refer to page 183. „ To open the menu, press Æ The display shows the “Auxiliary Diagnostics (AUX)” menu. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 185: Menu 14-2 "Driving Speed/Direction Of Travel Diagnostics

    Each display element can be selected only once. Depending on the machine configuration, up to 9 display elements can be selected which 5 display elements are to be displayed in the main window. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 186 The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). Current total number of The adjacent number indicates the selec- bales ted customer counter (customer counter 19 in the example). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 187: Menu 14-4 "Set Background Colour

    ü Menu 14 “ISOBUS” is called, refer to page 183. „ To open the menu, press Æ The display shows the “Background colour” menu . Recurring icons refer to page 160. Display area You can select between three modes. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 188: Menu 14-9 "Switching Between The Terminals

    Loading may take a few minutes. EQG000-013 ü Menu 14 “ISOBUS” is called, refer to page 183. „ To change to the next terminal, press BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 189: Menu 15 "Settings

    In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 190 There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 375. Electrical component identification: ORI Sensor Designation Flywheel brake Blade cassette up Monitoring lubricant flow Plunger at rear (measuring) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 191 Knotter monitoring Bale chute Bale ejection Needle connecting rod right Bale ejector Star wheel Baling flap pressure Force sensor left Force sensor right Pick-up speed Position MultiBale Bale on table Pick-up position BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 192 Possible status displays of the sensors Icon Designation Sensor attenuated (metal in front of the sensor) Sensor unattenuated (no metal in front of the sensor) Momentary switch pressed Momentary switch not pressed BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 193 Possible pushbuttons (depending on the machine configuration) Electrical component identification: ORI Moment- Designation ary switch Lift blade cassette Lower blade cassette Move in bale ejector Move out bale ejector Lift bale chute Lower bale chute BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 194: 14.15.1.1 Checking/Setting Sensor B22 "Bale On Table

    Æ The sensor has been set correctly if the sensor test shows that the sensor is unattenuated. Æ If the sensor test shows that the sensor is attenuated, adjust the sensor until the sensor test shows that the sensor is unattenuated. BP000-246 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 195: Menu 15-2 "Actuator Test

    „ Observe the safety routine "Run actuator test safely", refer to page 27. ü Menu 15 “Settings” is called, refer to page 189. „ To open the menu, press Æ The display shows the "Actuator test" menu. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 196 Blade cassette plunger surface Release baling flaps Pressure limiting valve baling flaps Entire bale MultiBale Starter aid Steering axle Blade cassette active plunger surface Blade cassette active annular surface Cleaning 1 Cleaning 2 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 197 Silage Additives Unit Possible status displays of the actuators Icon Status Actuator on Actuator off General actuator error No supply voltage Possible cause: Fuse defective. Diagnostics for digital actuators 15-2 state: 2 EQG000-019 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 198 With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature). Diagnostics motors 15-2 state: 2 EQG000-053 „ Press to execute the function. „ Press to execute the function. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 199: Menu 15-3 "Software Info

    „ In order to display the present error messages, press Æ A window with the present error messages opens. Further information, refer to page 299. Meaning, cause and remedy of error messagesrefer to page 302. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 200: Driving And Transport

    ü All guards are closed and locked. ü For “retractable ladder” version: the ladder is raised, refer to page 122. ü The bale channel is empty, refer to page 117. ü The flywheel brake is applied, refer to page 100. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 201: Checking The Lighting System

    Observe the user instructions provided by the tractor manufacturer for parallel operation of the tractor control units! The locking cylinder of the self-steering axle must be connected before or at the same time as the other hydraulic supply elements of the machine! BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 202 Æ The current status of the self-steering axle is displayed in the status line, Status line. Releasing „ Depressurise the single-acting control unit ( ) and set it to “Lower”. Æ This can largely prevent scraping of the tyres when cornering. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 203 ð The icon flashes until the self-steering axle is locked. Æ The display switches from „ Depressurise the control unit ( Releasing „ Press ð The icon flashes until the self-steering axle is released. Æ The display switches from BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 204: Releasing The Compressed Air Brake For Manoeuvring The Machine

    Æ As soon as the hoses are again connected to a compressed air brake system, the button (2) is pushed back automatically into its initial position (II). 15.5 Releasing the hydraulic brake for manoeuvring the machine ü For “self-steering axle” version: The wheels are straight, refer to page 202. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 205: Parking The Machine

    „ With “hydraulic brake (export France)” version: Loosen the safety chain on the tractor side. „ For “drawbar eye” version: Lossen the hitching device according to the operating instructions of the tractor manufacturer. „ Drive the tractor carefully. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 206: Preparing The Machine For Shipment

    „ Raise the pick-up (1) and lock it, refer to page 112. „ Guide a cable tie (4) through the borehole (2) and through the frame of the guide wheel (3). „ Tighten the cable tie (4). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 207: Lifting The Machine

    „ Attach the hoist on the 4 lifting eyes of the machine. „ Ensure that the hoist is mounted correctly on the lifting eyes. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 208: Settings

    „ In order to prevent damages at the guide wheels and an increased wear to the pivot point of the pick-up, limit the lowering of the pick-up by means of the depth limiters, refer to page 209. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 209: Setting The Depth Limiter

    „ Check if the depth limiter is in the same position on both sides of the pick-up. „ Close the guard (3). „ In order to lower the pick-up, move the control unit ( ) into float position. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 210: Setting The Bearing Pressure Of The Guide Wheels

    The crop press roller unit is used for accident protection! If the machine is operated without a roller crop guide, people can be seriously injured or killed. „ Never operate the machine without a crop press roller unit. Setting the height of the crop press roller unit BPG000-036 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 211: Setting The Knotter Needles

    „ After setting the knotter needle pass once manually through the tying process. refer to page 124. „ In doing so, the knotter needles and needle yokes must not come in contact with the frame, plunger or other parts during the upward or downward motion. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 212 If the knotter needles (1) do not lie centrally in the channel slots: „ Apply flywheel brakerefer to page 100. „ Loosen the screws (2). „ Align the knotter needles (1) to the channel slots and tighten them with screws (2). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 213: Setting The Height Of The Knotter Needles On The Knotter

    „ Make sure that the knotter needles (5) touch the knotter on the right in direction of travel when they enter the knotter. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 214 „ Make sure that the knotter needles (5) touch the knotter on the right in direction of travel when they enter the knotter. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 215: Check/Adjust Upper Dead Point Of The Knotter Needles

    NOTICE! Damage to the machine! If the needle brake is not checked and if necessary adjusted, after shortening/extending the needle connecting rod, the machine may be damaged. Check and, if necessary, adjust the needle brake after shortening/extending the needle connecting rod, refer to page 219. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 216 NOTICE! Damage to the machine! If the needle brake is not checked and if necessary adjusted, after shortening/extending the needle connecting rod, the machine may be damaged. Check and, if necessary, adjust the needle brake after shortening/extending the needle connecting rod, refer to page 219. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 217: Setting Multibale

    „ Reposition the needle brake (3) in longitudinal direction in the hole pattern (4) until the tube (1) of the rear needle yoke (6) is in the centre of the trough (5) of the needle brake (3). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 218 (3) touches the lower third of the tube (5) during the infeed of the rear needle yokes (4). „ Set the spring (6) to the dimension X=115–120 mm. Setting the locking (frame) BP000-175 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 219: Checking/Setting The Needle Brake

    ü The height of the knotter needles at the knotter is checked and set, refer to page 213. ü The upper dead point of the knotter needles is checked and set, refer to page 215. ü The needle yoke is in idle position, refer to page 124. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 220 „ Tighten the counter nut (8). „ Check dimension X. Æ If the dimension is X=35 mm, the setting is correct. Æ If the dimension is not X=35 mm, the procedure must be repeated. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 221: Checking/Setting Position Of Knotter Needles To Plunger

    Æ If the dimension is X=60–90 mm, the setting is correct. Æ If dimension X is not 60–90 mm, the position of the knotter needles to the plunger must be adjusted. Setting „ Dismount the universally-jointed drive shaft of the knotter gearbox. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 222: Simulating A Big Bale

    „ In order to simulate a tied big bale, pull the twine (2) with the catch hook out of the bale channel and fix it on the top of the baling flap with a shaft (3). Alternatively, a screwdriver instead of a shaft (3) can be used. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 223: Checking/Setting The Upper Needle

    Æ The knotting process is finished. The upper twine moves slightly to the right while the flywheel continues to rotate. This is structurally determined as the knotter needle guides the upper twine into the blade lever. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 224: Checking/Setting The Twine Pusher

    „ Tension the twine pusher shaft, refer to page 228. „ Check/set twine pusher relative to the channel slot, refer to page 225. „ Check the overreach of the twine pusher at second knot,refer to page 226. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 225: Checking/Setting The Twine Pusher Relative To The Channel Slot

    „ Rectify cause 1 to 3 and recheck and set the twine pusher, refer to page 224. „ Swing the knotter down and secure with the linch pin. „ Repeat this procedure for all twine pushers. „ Tension the twine pusher shaft, refer to page 228. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 226: Checking/Setting The Twine Pusher

    The twine pusher (1) pushes the twine away from the needle and pushes it against the knotter hook. If the twine pusher does not grab the twine, the knotter hook cannot pick up the twine. Then, the twine pusher must be set. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 227: Checking/Setting The Twine Pusher Relative To The Channel Slot

    Checking/setting the twine pusher relative to the channel slot For “single knotter” version BP000-191 „ Disconnect machine from tractor, refer to page 205. „ Apply flywheel brakerefer to page 100. „ Check if the knotter gearboxes are in idle position,refer to page 124. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 228: Tensioning/Releasing Twine Pusher Shaft

    „ Swing the knotter down and secure with the linch pin. „ Repeat this process for all knotters. „ Repeat this procedure for all twine pushers. „ Tension the twine pusher shaft, refer to page 228. 16.14 Tensioning/releasing twine pusher shaft BPG000-051 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 229: Setting The Knotter Shaft Brake

    Different types of twine may have different friction properties. Therefore, the drawing tension of the twine strand must be checked when changing the type of twine. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 230: Checking/Setting Twine Tension On Upper Twine

    (increase dimension X). Æ If the tensile force is <100 N just before the upper twine slips through, the tensioning force of the spring must be increased (reduce dimension X). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 231: Checking/Setting Twine Tension On Lower Twine

    The factory setting applies for original KRONE twine with a running length of 100-130 m/kg. If knotter errors occur when using twine with a different running length, the twine brake must be set.

  • Page 232: Blocking/Initiating Function "Tying Process

    „ In order to initiate the tying process, move the safety lever (2) from position (II) to position (I). 16.19.2 Setting the clamping effect of the billhook BP000-196 ü The machine is shut down and safeguarded, refer to page 26. ü The knotter shaft is secured refer to page 103. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 233: Setting The Twine Retainer

    „ Rotate the auger until the dimension is X=0–2 mm. „ Tighten the nut (3). Checking „ In order to check the correct setting of the indentation, perform at least 2 tying processes, refer to page 124. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 234: Setting The Holding Force Of The Twine Retainer

    X=15–18 mm. The blade lever has reached the dead-centre position when the blade lever roll has reached the highest point on the cam (4) in the knotter disc (5). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 235: Setting The Double Knotter

    The knotter has been set and controlled by the manufacturer. It should work properly without requiring any further settings. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 236: Blocking/Initiating Function "Tying Process

    „ In order to initiate the tying process, move the safety lever (2) from position (II) to position (I). 16.20.2 Setting the billhook BPG000-038 ü The machine is shut down and safeguarded, refer to page 26. ü The knotter shaft is secured refer to page 103. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 237: Setting The Twine Retainer

    „ Rotate the auger until the dimension is X=0–2 mm. „ Tighten the nut (3). Checking „ In order to check the correct setting of the indentation, perform at least 2 tying processes, refer to page 124. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 238: Setting The Holding Force Of The Twine Retainer

    X=15–18 mm. The blade lever has reached the dead-centre position when the blade lever roll has reached the highest point on the cam (4) in the knotter disc (5). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 239: Setting The Knotter Fan

    ü The machine is shut down and safeguarded, refer to page 26. „ In order to change the air flow in the air channel, manually lift the air guide plate (1) and move on the hole pattern (2). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 240: Setting The Plunger

    „ Check the dimension X between blade (2) and counterblade (3). Æ If the dimension is X=2-4 mm, the setting is correct. Æ If the dimension is not  X=2-4mm, the plunger must be raised or lowered via the eccentric rolls. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 241: Checking/Setting The Cleaning Rails

    ð If the dimension is not X=1–2 mm, the cleaning rails (1) must be adjusted. Setting „ Loosen the screws (3). „ Adjust the cleaning rails (1) to dimension X=1–2 mm. „ Tighten the screws (3). „ Repeat this procedure for all cleaning rails. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 242: Lateral Setting Of Plunger

    „ Remove the plate (3). „ Loosen the slide discs (4). If dimension X<1–2 mm „ Put shims (5) between the plunger (1) and the slide discs (4). „ Tighten the slide discs (4). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 243: Setting Packer Relative To Plunger

    X=1-2 mm at the narrowest point of the bale channel. 16.23 Setting packer relative to plunger Description of components BPG000-044 Transfer gearbox Piston rod Chain coupling Plunger Packer gearbox Packer BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 244: Checking Packer Coupling

    ü The machine is shut down and safeguarded, refer to page 26. The packer coupling is correctly engaged when the outer markings (2) on the packer coupling correspond to the marking (1) on the cone of the packer coupling. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 245: Positioning The Packer Strip

    „ Keep turning the flywheel until the dimension is X=30-60 mm between the large roll of the packer strip (3) and underneath the inspection window. „ Secure the packer in this position with a mounting lever. „ Apply flywheel brakerefer to page 100. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 246: Positioning The Plunger

    At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). If the dimension is not set correctly, start carrying out the settings from the beginning, refer to page 243. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 247: Checking/Setting Variable Filling System (Vfs)

    In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). For "MultiBale" version NOTICE Damage to the machine due to moving the sensing rake In order to avoid damage to the machine, never modify the position of the sensing rake (11). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 248: Variable Filling System (Vfs) Zero Position

    Put the Variable Filling System (VFS) in zero position, refer to page 248. • Checking/setting triggering sensitivity refer to page 251. 16.24.2 Variable Filling System (VFS) zero position BP000-234 ü The machine is shut down and safeguarded, refer to page 26. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 249: Setting The Zero Adjuster

    (III) of the zero adjuster. „ Tighten the screw (23). „ Release the cam disc (5). ð The roll (4) of the zero adjuster roll swivels in the upper area (II) of the zero adjuster. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 250: Setting The Rubber Pad On The Zero Adjuster

    ð If the dimension is X=185 mm, the setting is correct. ð If the dimension is not X=185 mm, the spring (2) must be set. „ Set the spring (2) to dimension X=185 mm. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 251: Setting The Triggering Sensitivity

    Moving the sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 252 „ Check the stop for the sensing rake and adjust it, if necessary, refer to page 251. „ Check the absorbing unit and adjust it, if necessary, refer to page 254. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 253: Setting Stop Of The Sensing Rake

    „ Correct the length of the threaded rod until the tines are outside the packer tray. Setting the stop „ Move the stop (10) until the dimension is X=2 mm. „ Tighten the nuts (19). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 254: Checking/Setting Absorbing Unit

    Stop position (III): The Variable Filling System (VFS) has been triggered, the tines of the sensing rake must be outside the packer tray. Checking absorbing mechanism ü The machine is shut down and safeguarded, refer to page 26. „ Release flywheel brake, refer to page 100. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 255: Setting The Flywheel Brake

    The same applies for the right side of the machine. The cutting length can be set in two ways: • via blade group control system or • via the number of inserted blades in the blade cassette. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 256 WARNING! Risk of injury due to spring pressure on the auxiliary tool! Do not release the auxiliary tool too early. „ Turn the auxiliary tool (1) until the cams of the blade groups are either in position ( ) or in position ( BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 257 „ Move the control unit ( ) on the tractor into float position and hold it until the blade cassette is completely lowered. For “Comfort 1.0” version Release „ Press ð The icons are displayed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 258 „ Insert the auxiliary tool (1) into the holder on the machine. Lifting blade cassette For “Comfort 1.0” version „ Actuate the control unit ( ) on the tractor until the blade cassette has been fully lifted. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 259 Setting the cutting length 16.26 For “Comfort 1.0” version Release „ Press ð The icons are displayed. Raising „ Press and hold Alternatively, the blade cassettes can be lowered via the external momentary switches. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 260: Maintenance - General Information

    Drain compressed air reservoir refer to page 295 Retighten tensioning straps at compressed air refer to page 295 reservoir Having brake pads checked by specialist workshop Check/tension drive chains refer to page 268 Checking blades refer to page 265 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 261: Maintenance - Once After 10 Hours

    Cleaning/changing the filter element at com- refer to page 297 pressor Checking blades refer to page 265 Checking the functionality of the brake system refer to page 293 Cleaning the machine refer to page 268 Check fire extinguisher refer to page 273 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 262: Maintenance - Every 50 Hours

    17.2 Tightening torques Metric thread screws with control thread INFORMATION The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 263 Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) 1,050 1,220 1,100 1,550 1,800 1,450 2,100 2,450 Metric thread screws with fine thread DV000-001 Thread size Strength class on screw head BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 264 The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. DV000-000 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 265: Checking/Changing Blades

    The machine will be damaged if blades cassettes are raised when they are not inserted and locked. „ Ensure that both blade cassettes are properly pushed in and locked before the blade cassettes are raised. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 266 WARNING! Risk of injury due to spring pressure on the auxiliary tool! Do not release the special tool too soon. „ Turn the special tool (1) until the cams on the upper and lower blade group control system are in position ( BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 267 ) on the tractor until the blade cassette has been fully lifted. For “Comfort 1.0” version Release „ Press ð The icons are displayed. Raising „ Press and hold Alternatively, the blade cassettes can be lowered via the external momentary switches. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 268: Cleaning The Machine

    „ Open the guard sheet on the right machine side. „ By tightening the nut (2), increase the tension of the spring (1). „ Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 269 „ By tightening the nut (2), increase the tension of the spring (1). „ Secure the nut (2) with the counter nut (3). „ Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 270: Checking/Maintaining Tyres

    Æ If the tyre pressure is too high, deflate air. Æ If the tyre pressure is too low, increase the tyre pressure. Check the intervals for the tyre pressure, refer to page 260. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 271: Checking/Replacing Rolls

    If the roll wobbles (2) (outer ring to axle). • If the roll has an axial play (3) of ≥1 mm. • If the shell surface (4) of the roll shows wear: Nominal diameter of roll in mm Wear in mm BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 272 (1) with a hexagon wrench. „ Apply flywheel brakerefer to page 100. „ Tighten the roll: Nominal diameter in Thread Tightening torque in Roll (II) in fig. M20 x 1.5 Roll (I) in fig. M24 x 1.5 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 273: Checking The Fire Extinguisher

    „ Check if the fire extinguisher is affected by apparent material damage, corrosion, leakage or a clogged hose and/or nozzle. „ Make certain that the indicator of the pressure gauge displays the green area. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 274: Maintenance - Lubrication

    Main drive universal shaft Universal shaft flywheel DVG000-001 ü The machine is shut down and safeguarded, refer to page 26. „ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the table. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 275: Lubricating Rolls For The Blade Lever

    Lubrication Unless otherwise prescribed, • Thinly apply with brush or use oils based on vegetable aerosol can on the sliding matter. surface. • Remove old and superfluous oil. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 276 Type of lubrication Lubricant Note Oiling Unless otherwise prescribed, • Distribute evenly. use oils based on vegetable matter. Left-hand machine side BP000-270 Every 10 operating hours BP000-271 a) tandem axle b) self-steering axle BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 277 Maintenance - Lubrication Lubrication chart - machine 18.3 Every 50 operating hours BP000-272 Every 200 operating hours BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 278 Maintenance - Lubrication 18.3 Lubrication chart - machine Right-hand machine side BP000-273 Every 10 operating hours BP000-274 a) tandem axle b) self-steering axle Every 50 operating hours BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 279 Maintenance - Lubrication Lubrication chart - machine 18.3 BP000-275 Every 200 operating hours BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 280: Maintenance - Hydraulics

    If oil and used oil filters are not stored and disposed of properly, the environment may be damaged. „ Store or dispose of used oil and oil filters according to statutory provisions. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 281: Hydraulic Oil

    ð If the oil level is indicated between the “min.” and “max.” marking: „ Insert the oil dipstick (1). ð If the oil level is indicated below the “min” marking: „ Top up oil via filling hole. „ Check oil level. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 282: Changing High-Pressure Filter

    „ Moisten the new filter element (4) with identical properties and push it onto the coupling lug (3). „ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties. „ Moisten the O-ring seal (2) with service oil. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 283: Venting Control Block

    „ In order to supply the hydraulic system with pressure, set the control unit ( ) to pressure. „ Using an allen key (2 mm), loosen the inner hexagon socket-head screw (2) by one turn. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 284: Venting Control Block When The System Screw Is Screwed In

    Test run for tractor with Load Sensing system and machine with starter ü The system screw (1) is screwed in until the stop is reached. ü The flywheel brake is released. ü The hydraulic hose ( ) is connected. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 285: Test Run For Tractor With Load Sensing System And Machine Without Starter Aid

    In doing so, check visually whether the flywheel is turning. Æ If the flywheel is not turning, the control block has been correctly vented. Æ If the flywheel is turning, vent the control block again. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 286: Test Run For Test Rig And Machine With Starter Aid

    In doing so, check visually whether the flywheel is turning. Æ If the flywheel is not turning, the control block has been correctly vented. Æ If the flywheel is turning, vent the control block again. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 287: Maintenance - Gearbox

    „ Top up oil via oil filling hole (1) until the middle of the viewing glass (2) is reached. „ Mount the locking screw of the oil filling hole (1), tightening torque refer to page 265. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 288: Packer Gearbox

    „ Top up new oil via inspection hole (1) up to the inspection hole (1). „ Mount the locking screw of the inspection hole (1), tightening torque refer to page 265. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 289: Transfer Gearbox

    20.4 Gearbox cutting unit top part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 290: Gearbox Cutting Unit Bottom Part

    20.5 Gearbox cutting unit bottom part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 291: Gearbox Knotter Fan

    Gearbox knotter fan For “knotter fan” version INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 292 „ Unscrew the drain plug (2) and drain the oil. „ Mount the drain plug (2), tightening torquerefer to page 265. „ Top up new oil via filling hole. „ Check oil level. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 293: Maintenance - Brake System

    „ Only a machine with an intact brake system may be used for work in the field or for travelling on roads. „ Changes to the brake system must not be made without the approval of KRONE. „ KRONE does not accept any warranty claims for natural wear, defects caused by overload or changes made to the brake system.

  • Page 294: Pneumatic Brake Cylinders

    Water in the compressor unit leads to corrosion which damages the compressed air reservoir. „ Check and clean drain valve according to maintenance table,refer to page 260. „ Immediately replace a defective drain valve. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 295: Checking The Drain Valve

    If the tensioning straps are not taut, the setting is correct. If the tensioning straps are not taut, they must be retightened. Tensioning tensioning straps „ In order to tension the tensioning straps, tighten the nuts. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 296: Maintaining The Air Filter Of The Pneumatic Cylinder

    The air filter (1) for the pneumatic cylinder is located in the twine box on the left-hand side in direction of travel. Observe the intervals for the air filter, refer to page 260. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 297: Maintenance - Compressor

    „ Clean the area around the air filter (1) and make sure that no foreign bodies get into the air filter. „ Move the retaining bracket (3) on the air filter (1) up/down. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 298: Checking Oil Level And Changing Oil At Compressor

    „ Screw in the drain plug (2) and tighten it firmly. „ Top up new oil via oil filling hole (2). „ Check the oil level by means of the oil dipstick (1). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 299: Malfunction, Cause And Remedy

    „ Remedy the malfunction when the error message is displayed, refer to page 303. „ If the malfunction cannot be remedied, contact KRONE Customer Service. KMC - 522064- 7 EQG000-034 The display shows an error message if a malfunction occurs on the machine. At the same time, an audio signal will be heard (continuous horn sound).

  • Page 300: Possible Error Types (Fmi)

    The upper limit value has been reached. The upper limit value has been exceeded. The lower limit value has been reached. The lower limit value has not been reached. There is a CAN communication failure. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 301: Overview Of Control Units

    Electrical component identification (ECI): Designation Designation KRONE Machine Controller (KMC) Force measurement amplifier for bale scale (FMA2) Moisture sensor (RMS) Distributor central electrical system Force measurement amplifier for bal- ing force control (FMA 1) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 302: Overview Of Fuses

    A40.F7 Reserve A14.F16 KMB1 twine boxes, ISOBUS exten- sion A40.F8 Reserve A14.F17 HMI_PWR A40.F9 Power supply 23.1.4 Remedying sensor/actuator error Components must be repaired or replaced by a qualified specialist workshop only. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 303: Error List

    „ Check wiring, The wiring is faulty. refer to page 302. „ Note the error number and the FMI. Then contact the The operating terminal is de- fective. dealer. 520194- KRONE operating terminal (KOT) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 304 The control unit KMC is de- fective. „ Note the error number and the FMI. Then contact the dealer. 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage.
  • Page 305 Malfunction, cause and remedy Malfunctions electrics/electronics 23.1 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 5: There is a cable break, general error or overload. The cabling is faulty. „ Check the cabling for damage, refer to page 302.
  • Page 306 „ Replace the control unit KMC. The control unit KMC is de- fective. 521101- Voltage group (UB2) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 5: There is a cable break, general error or overload. „ Check the cabling for damage, The cabling is faulty.
  • Page 307 „ Replace the control unit KMC. The control unit KMC is de- fective. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: There is a cable break/short circuit, general error or undervoltage. „ Check the cabling for damage, The cabling is faulty.
  • Page 308 „ Replace the control unit KMC. The control unit KMC is de- fective. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage. „ Check the cabling for damage, The cabling is faulty.
  • Page 309 „ Replace the control unit KMC. The control unit KMC is de- fective. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. „ Check the cabling for damage, The cabling is faulty.
  • Page 310 „ Replace the control unit KMC. The control unit KMC is de- fective. 521104- Voltage group (UB5) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 5: There is a cable break, general error or overload. „ Check the cabling for damage, The cabling is faulty.
  • Page 311 „ Replace the control unit KMC. The control unit KMC is de- fective. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: There is a cable break/short circuit, general error or undervoltage. „ Check the cabling for damage, The cabling is faulty.
  • Page 312 The supply voltage of the sensors could not be activ- dealer. ated. 521107- Supply voltage for the KRONE Machine Controller (KMC) at connection UE High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage. The cabling is faulty.
  • Page 313 „ Replace the shear bolt. The left shear bolt is torn. „ Check the needles. „ Check the swivel range of the needles. „ Check the twine guide. 522009- Blade cassette is down BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 314 Remedy FMI 2: The data is not permitted. The momentary switch is „ Eliminate the cause of the momentary switch sticking. sticking. „ Replace the momentary switch. 522015- >MAX Baling flap pressure BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 315 Remedy FMI 2: The data is not permitted. The momentary switch is „ Eliminate the cause of the momentary switch sticking. sticking. „ Replace the momentary switch. 522021- LR>MAX Total baling force BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 316 „ Check the knotter and the knotter triggering. On the upper twine, the min- imum twine length has not „ Have the sensor adjusted. been reached when trying to tie a knot. 522026- Upper twine 2 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 317 FMI 0: The upper limit value was greatly exceeded. On the upper twine, the max- „ Check the knotter and the knotter triggering. imum twine length has been „ Have the sensor adjusted. exceeded when trying to tie a knot. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 318 On the upper twine, the max- „ Check the knotter and the knotter triggering. imum twine length has been „ Have the sensor adjusted. exceeded when trying to tie a knot. 522039- Upper twine 7 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 319 FMI 1: The lower limit value was far below the required one. On the upper twine, the min- „ Have the sensor adjusted. imum twine length has not been reached during packer feed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 320 Possible cause Remedy FMI 0: The upper limit value was greatly exceeded. On the upper twine, the min- „ Have the sensor adjusted. imum twine length has benn exceeded during packer feed. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 321 FMI 7: The mechanics do not respond or the expected result was not achieved. The packer is blocked. „ Stop the traction drive immediately. „ Reduce the PTO speed until the crop blockage has been removed. „ Have the sensor adjusted. 522061- Self-steering axle BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 322 FMI 1: The lower limit value was far below the required one. „ Increase the rotational speed. The minimum rotational speed for the knotter cleaning was not reached. 522070- The knotting mechanism does not switch off. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 323 Possible cause Remedy FMI 17: The lower limit value has been reached. The lower limit value of the „ Check the setting and correct it, if necessary. moisture measurement has not been reached. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 324 „ Have the star wheel exchanged. The star wheel is defective. The tripping ratchet of the „ Have the tripping ratchet exchanged. Variable Filling System (VFS) is broken: 522101- Sensor B8 “Lower twine“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 325 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 302. ternally. The sensor wiring is faulty. 522106- Sensor B10 “Knotter monitoring“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 326 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 302. ternally. The sensor wiring is faulty. 522112- Sensor B19 “Force sensor right“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 327 FMI 5: There is a cable break, general error or overload. The sensor is damaged ex- „ Check sensor and wiring for damage, refer to page 302. ternally. The sensor wiring is faulty. 522117- Sensor B15 “Star wheel“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 328 FMI 5: There is a cable break, general error or overload. The sensor is damaged ex- „ Check sensor and wiring for damage, refer to page 302. ternally. The sensor wiring is faulty. 522122- Sensor S3 “Move in bale ejector“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 329 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 302. ternally. The sensor wiring is faulty. 522128- Sensor B43 “Upper twine 3“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 330 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 302. ternally. The sensor wiring is faulty. 522135- Sensor B48 “Upper twine 8“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 331 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 302. ternally. The sensor wiring is faulty. 522149- Sensor B55 “Force sensor rear left“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 332 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 302. ternally. The sensor wiring is faulty. 522231- Sensor B21 "Position MultiBale" BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 333 FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 302. ternally. The wiring of the actuator is faulty. 522301- Actuator K17 “Starter aid“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 334 FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 302. ternally. The wiring of the actuator is faulty. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 335 FMI 5: There is a cable break, general error or overload. FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 302. ternally. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 336 FMI 6: There is a short circuit to ground or amperage is too high. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 302. ternally. The wiring of the actuator is faulty. 522315- Actuator K22 „Twine box annular surface“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 337 FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 302. ternally. The wiring of the actuator is faulty. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 338 FMI 5: There is a cable break, general error or overload. FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 302. ternally. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 339 FMI 6: There is a short circuit to ground or amperage is too high. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 302. ternally. The wiring of the actuator is faulty. 522331- K100 Actuator K100 “Warning beacon“ (front) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 340 FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 302. ternally. The wiring of the actuator is faulty. 522337- Actuator K28 „Blade cassette active annular surface“ BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 341 FMI 19: There is a network/CAN error. The wiring is faulty. „ Check wiring. „ Note the error number and the FMI. Then contact the The control unit is defective. dealer. 522536- Control unit moisture measurement (RMS) BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 342 „ Check sensor and wiring for damage, refer to page 302. „ Replace the control unit. The control unit is defective. 522540- Control unit KRONE Motor Bridge 1 (KMB) KMB1 Possible cause Remedy FMI 19: There is a network/CAN error. The wiring is faulty.
  • Page 343 Malfunction, cause and remedy Malfunctions electrics/electronics 23.1 522542- Control unit KRONE Motor Bridge 1 (KMB) KMB1 Possible cause Remedy FMI 31: The condition has been fulfilled. The wiring is faulty. „ Check wiring. The control unit is defective. „ Note the error number and the FMI. Then contact the dealer.
  • Page 344 „ Check wiring. The wiring is faulty. The control unit is defective. „ Note the error number and the FMI. Then contact the dealer. 522568- Force measurement amplifier (FMA) for bale scale FMA2 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 345: General Malfunction

    Pick-up does not move. Possible cause Remedy „ Shut down tractor and machine and remove the crop The overload clutch slips. blockage. „ Reduce driving speed. „ Drive over the swath centre. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 346: Malfunctions On The Single Knotter

    The errors may often be found in twine quality, twine guide, twine tension, position of the tying needles or twine pusher. The following illustrations of faults are intended to help you recognise the causes of malfunctions. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 347 The clamping effect of the bill- „ Tighten the leaf spring of the closer, refer to page 232. hook tongue is too low. „ Adjusting the twine retainer, Not enough tension on twine refer to page 233. retainer. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 348 „ Replace the retainer springs. Broken or deformed retainer springs. „ Ease the twine brake on the twine box, The twine tension is too high. refer to page 229. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 349 „ Increase the bale density. In automatic mode, increase the target force of pressure, . In manual mode, increase the target baling flap pressure, refer to page 153. „ Increase the bale length. . BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 350: Malfunctions On The Double Knotter

    The errors may often be found in twine quality, twine guide, twine tension, position of the tying needles or twine pusher. The following illustrations of faults are intended to help you recognise the causes of malfunctions. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 351 „ Replace broken or worn brake wheels (2). Holding force of the twine re- tainer is too low. „ Set the holding force of the twine retainer, refer to page 238. „ Degrease the twine retainer. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 352 (5). „ Replace broken springs (4) and worn twine guide eyes (2). „ Replace broken or worn brake wheels (1). „ Check the free movement of the tensioning arm (5), see 6.3.. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 353 „ Adjust or sharpen the cutting blade (1). Replace it, if necessary. 2.10 „ Check the setting of the twine driver and readjust it, if necessary,refer to page 237. The twine driver has been set too far ahead. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 354 „ Turn the flywheel manually in working direction (refer to page 124) until the upper needle (1) is lifting. „ Use a mounting lever (2) to align the upper needle (1) to the right by about 1-2 mm. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 355 The upper needle does not move down far enough. „ Replace the roll (1) or ensure the upper needle is running easily. „ Check the spring (2). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 356 The twine bar does not work accurately or is set incorrectly. Malfunction (8):The twine winds around the knotter hook when knotting the second knot (starting knot). BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 357 „ Check the setting of the twine driver. Adjust it, if necessary, refer to page 237. The twine driver starts work- ing too late. „ Check the knotter needles, refer to page 211. There is too much knotter needle overrun in the upper dead point. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 358 The twine tension on the up- ð If the knot ends are still too short, increase the twine per or lower twine strand is too low. tension on the upper twine strand, see 2.5, refer to page 351 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 359: Malfunctions In The Central Lubrication System

    Even foreign body particles of the smallest size may block the central lubrication system. Thus, bearing points are no longer lubricated and the machine may be damaged considerably. „ Observe extreme cleanliness when loosening/connecting the threaded input connections on the distributors/pump. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 360 ð The supply line from where the lubricant leaks leads to the blocked bearing point. ð Remove the blockage on the bearing. ð Tighten all outlet screw connections. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 361: Storage

    „ Make certain that the machine is stable and safe when it is on blocks. „ Clean the machine thoroughly. Chaff and dirt attract moisture which causes steel parts to start rusting. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 362 Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.

  • Page 363: Before The Beginning Of The New Season

    25.1 Checking/venting friction clutch at flywheel INFORMATION Note After longer periods of standstill, the linings of the friction clutch (2) may adhere to friction surfaces. „ Vent the friction clutch before use. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 364 „ Loosen the nuts (1) until the dics springs (4) are relieved. „ Release flywheel brake, refer to page 100. „ Turn the universal shaft manually. „ Tighten the nuts (1) crosswise until the dimension is X=16.6 mm. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 365: Waste Disposal

    All synthetic materials must be brought to a recycling centre for synthetic materials. Rubber • Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap • All electronic parts must be brought to a disposal point for electronic scrap. BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 366: Appendix

    Blade cassette annular surface Blade cassette plunger surface Bale ejector Bale ejector plunger surface Bale ejector annular surface Bale chute Bale chute piston surface Bale chute annular surface – Hydraulic support jack Pick-up position BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 367: Hydraulic Diagram - Working Hydraulics "Comfort 1.0

    Appendix Hydraulic diagram - working hydraulics “Comfort 1.0” 27.1 >>> 2 150101911_00 1/4 [} 368] BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 369: Hydraulic Diagram - Working Hydraulics „Medium 1.0

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 375. Icon Designation – Pick-up Position blade cassette – Hydraulic support jack Bale ejector Bale chute State of steering – Starter aid >>> 2 150101911_00 2/4 [} 370] BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 371: Hydraulic Diagram - On-Board Hydraulic System "Comfort 1.0

    Baling flap pressure – Release baling flaps – Pressure limiting valve baling flaps – Pressure limiting valve cutting rotor – Cutting rotor safety valve – Cutting rotor >>> 2 150101911_00 3/4 [} 372] BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 373: Hydraulic Diagram - On-Board Hydraulic System "Medium 1.0

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 375. Dev. Designation des. Baling flap pressure Pressure limiting valve baling flaps >>> 2 150101911_00 4/4 [} 374] BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 374 150101911_00 4/4...

  • Page 375: Circuit Diagram [Medium 1.0/Comfort 1.0]

    Appendix Circuit diagram [Medium 1.0/Comfort 1.0] 27.5 27.5 Circuit diagram [Medium 1.0/Comfort 1.0] >>> 2 150 101 580-03_en STW-Rechner Stromlaufplan [} 376] BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...

  • Page 438: Index

    Automatic bale ejection ........152 Automatic call of the Road travel screen ..149 Road travel screen ........... 149 Auxiliary configuration of a joystick ....157 Auxiliary Diagnostics ........184 Auxiliary functions (AUX)........156 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 439 Connecting lighting ..........90 Checking the drain valve ........295 Connecting the hydraulic hoses ......86 Checking the fire extinguisher ......273 Connecting the KRONE ISOBUS terminal Checking the lighting system......201 (CCI 1200) ............92 Checking the slack adjuster ......293 Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) ........
  • Page 440 Damaged compressor unit ......... 23 Design of display ........134, 137 Danger associated with welding work ....25 Design of the KRONE machine application..137 Danger due to machine which is not prepared Detail counter ........... 179 properly for road travel ........21 Determining the moisture .........
  • Page 441 Knotter gearbox in idle position ....54, 124 Knotter settings ..........164 KRONE ISOBUS terminal (CCI 1200)....135 Hot liquids............23 KRONE ISOBUS terminal (CCI 200, DELTA) .. 130 Hot surfaces ............23 How to use this document ........9 Hydraulic control units of the tractor ....63 Hydraulic diagram –...
  • Page 442 Menu 1-1 "Correction value for bale length"..165 Menu 1-2 "Knotter signal"......... 165 Menu 13 "Counters" ......... 177 Menu 1-3 "Knotter monitoring" ......166 Menu 13-1 "Customer counter" ......177 Menu 13-2 "Total counter"........ 181 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 443 Mounting universal shaft halves ......71 Moving pick-up into transport/working position 112 Moving the sensing rake ........251 MultiBale............. 43 Noise may damage your health......23 Notes with information and recommendations ... 12 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 444 Setting the crop press roller unit....... 210 Resetting customer counter ......180 Setting the cutting length ........255 Road safety ............20 Setting the depth limiter........209 Running actuator test ......... 27 Setting the double knotter ........ 235 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 445 Structural modifications on the machine .... 16 Switching terminal on/off ......133, 136 Switching the starting aid on/off ....... 151 Switching the warning beacon on/off....150 Switching the working light on/off ..... 124, 150 BiG Pack 1270 XC Original Operating Instructions 150000748_01_en...
  • Page 446 Index Validity ..............9 Variable Filling System (VFS) zero position ..248 Varying functions to KRONE ISOBUS terminal 140 Venting control block ........283 Venting control block when the system screw is screwed in ............284 Venting control block with unscrewed system screw ..............

  • Page 447: Declaration Of Conformity

    Machine: Large Square Baler Type: BiG Pack 1270 XC to which this declaration refers is in compliance with the following relevant provisions: • EU Directive 2014/30/EU (EMC) The harmonised standard EN ISO 14982:2009 has been applied in accordance with the directive.
  • Page 448 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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