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Checking/setting Variable Filling System (VFS) .............. 223 15.20.1 Preset the threaded rod/stop of sensing rake ................ 223 15.20.2 Variable Filling System (VFS) zero position ................ 224 15.20.3 Setting the zero adjuster ...................... 225 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
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Malfunction in the electrics/electronics .................. 274 22.1.1 General information on error messages .................. 274 22.1.1.1 Possible error types (FMI)...................... 274 22.1.2 Overview of control units ...................... 276 22.1.3 Remedying sensor/actuator error .................... 276 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
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26.1 Hydraulic diagrams ........................ 332 26.1.1 On-board hydraulic system ...................... 332 26.1.2 Work hydraulics ........................ 334 26.2 Circuit diagram [Medium 1.0/Comfort 1.0] ................ 335 Index............................ 401 Declaration of conformity ..................... 409 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Information on This Document Validity This document is valid for machines of type: BiG Pack 870 HDP XC All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.
The following icons can be used in the figures: Icon Explanation Reference sign for parts Position of a part (e.g. move from pos. I to pos. II) Dimensions (e.g. B = width, H = height, L = length) BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 11
Please observe all notes marked with the danger sign in order to avoid injuries or death. Explanation of signal words DANGER The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
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“Information”. Example: INFORMATION Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 13
Information on This Document How to use this document This page has been left blank deliberately. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
2.3.1 Importance of operating instructions The operating instructions are an important document and a part of the machine. They are aimed at the user and contain safety-relevant information. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Structural changes and enhancements may impair the functionality and operational safety of the machine. People may be seriously injured or killed as a result. Structural changes and enhancements are not permitted. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Thus there is a risk of serious injuries or death. The following parts of the machine are of special importance for safety: • Brakes • Steering • Safety devices • Connection fittings • Lighting • Hydraulics • Tyres • Universal shaft BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In front of the machine Behind the machine Laterally to the machine For machine switched on without driving motion In front of the machine Behind the machine Laterally to the machine BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 18
Before starting the machine, instruct all persons to leave the danger zone of the machine. In case of dangerous situations, immediately switch off drives and instruct persons to leave the danger zone. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Determine and provide personal protective equipment for the respective work. Only use personal protective equipment which is in proper condition and offers effective protection. Adapt personal protective equipment to the person, for example the size. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The machine may tip over when driving on slopes. Thus there is a risk of accidents, serious injuries or death. The risk of tipping over depends on many factors. Observe measures for driving,refer to page 185. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Check and clean the machine every day before using it for the first time. Check and clean the machine regularly during the working day. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Keep body and face away from leaks. Consult a doctor immediately if liquid has penetrated in the body. The liquid must be removed from the body as quickly as possible. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
When climbing down, never jump off the machine. Climb up and down using only the steps and platforms designated in these operating instructions, refer to page 34. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Parts of electronics • Frame or supporting component groups Before carrying out welding work on the machine, obtain approval by KRONE customer service and let you show alternatives, if necessary. Welding work must only be performed by experienced qualified personnel.
Safety routines Wheel assembly and tyre assembly require sufficient knowledge and prescribed mounting tool. If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service. When fitting tyres on the rims, never exceed the maximum permitted pressure specified by...
Check existing seal rings for damage and replace them, if necessary. Collect leaking oil or waste oil in a special container and dispose of it properly, refer to page 21. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
When attaching safety labels, the contact area on the machine must be clean and free of dirt, oil and grease so that optimum adhesion of labels is ensured. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 28
Safety Safety labels on the machine Position and meaning of safety labels Left-hand machine side and front view BPG000-003 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 29
Before working on the pick-up, switch off the PTO shaft and the engine. 5. Ord. no. 939 408 2 (1x) BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 30
Risk of injury due to crushing or shearing points on moving machine parts. While parts are moving, never reach into areas where there is a risk of being crushed. 10. Order no. 939 529 0 (1x) For France only BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 31
Observe the notes in the operating instructions before removing and repairing the pressure accumulator. The pressure accumulator must only be removed and repaired by a specialist workshop. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 32
Safety Safety labels on the machine Right-hand machine side and rear view BPG000-005 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 33
Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Danger to life from machine parts folding down or lowering. Ensure that there is nobody in the swivel range of the machine parts. Keep distance to moving machine parts. Safety equipment BPG000-006 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 35
• The attachment of the safety chain is not obligatory in all countries. • The countryspecific regulations for using the safety chain during transportation of the machine must be observed. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
- if applicable in consultation with an expert. Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Compressed air reservoir (knotter clean- Variable Filling System (VFS) ing) Twine brake Labelling INFORMATION The entire identification plate represents a legal document and should not be altered or rendered illegible! BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Do not switch to automatic mode until the target baling flap pressure has been reached in manual mode. If baling should be done in manual mode, only pick up the swath if the target baling flap pressure has been reached. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The bale length and the number of layers are set from the tractor via terminal, refer to page 139. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 41
For "MultiBale" version Please contact the KRONE dealer if the number of small bales shall be increased to 9. In case of 9 small bales, the variable length of the small bales is 30 - 135 cm. If you have set more than 6 small bales, there is an increased chance of knotter problems.
(5) via a cam clutch. The main gearbox The main gearbox (5) drives the plunger, distributes the force further to the right and left and drives the following gearboxes: BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
When the cam clutch responds, shut down and safeguard the tractor, refer to page 25. Remedy the malfunction. The cam clutch switches on again automatically after the PTO shaft has been switched BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 44
ð The cam clutch automatically resumes its work. BPG000-013 A cam clutch (1) is located on the packer gearbox. The cam clutch (1) protects the packer gearbox against load peaks. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 45
ð The cam clutch automatically resumes its work. BPG000-014 There is a cam clutch (1) on the chain drive of the pick-up, for “star ratchet” version. The cam clutch (1) protects the chain drive pick-up against load peaks. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The pick-up (1) is equipped with guide wheels (2). The working height of the pick-up (1) is set via the guide wheels (2), refer to page 193. The bearing pressure of the guide wheels (2) can be adjusted to the ground conditions via the spring (3), refer to page 195. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 47
The cutting rotor then takes over the function of a conveyor between the pick-up and the pre-bale channel. The blades are subdivided into two groups: the upper and the lower blade group On-board hydraulic system For “Comfort 1.0” version For “Comfort 1.0” version BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 48
When placing the twine rolls in the twine box, make certain that the labeling on the twine roll can be read. Watch the side that is marked with “Above”. Left-hand machine side BPG000-020 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 49
In order to ensure sufficient tying safety, make certain that only synthetic twines with a running length of 100 – 130 m/kg are used. Only use KRONE original twine. Electrical twine empty display for lower twine BP000-068...
Page 50
Possible malfunctions when twine motion indicator (1) remains on top: • The twine tension is too low. • The upper twine strand is torn. • The billhook has not tied a knot. Electrical knotter monitoring For “Comfort 1.0” version BP000-070 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 51
In case of maintenance, setting or repair work, the tying process can be manually initiated when the tractor is not connected. The tying process is carried out by manually turning the flywheel (3) in working direction (I); refer to page 110. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 52
The central lubrication system is a progressive system. “Progressive” means that all lubrication points included in the central lubrication system are lubricated one after the other. Lubricating the lubrication points one after the other makes it easy to monitor a progressive central BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The hydraulic system of the machine is Load Sensing capable. When using the Load Sensing system, the oil is supplied via Power Beyond system of the tractor hydraulics. Please refer to the operating instructions of the tractor manufacturer for further information. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Lever in position (II) = rolls can be turned freely In order to ensure that the last big bale can be put down properly, the bale brake must be released for the last bale. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
2) The maximum speed depends on the tyres. Active pick-up Scattering width 1,950 mm Scattering width (wide pick-up optional) 2,350 mm Tine carrier 5 units Number of tines (double tines per tine mounting) 16 units BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 56
Electrical monitoring with acoustic signal Twine motion indication for upper twine Optically by reflectors Start of tying Automatically, manually or via the terminal Number of knotters 5 units Knotter cleaning Compressed air BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 57
Depending on how the machine is equipped, additional hydraulic connections may be needed, refer to page 60. Tyre designation Maximum pressure Recommended tyre pressure* Guide wheels 15x6.00-6 10PR 3.7 bar 1.5 bar BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Wiolin ML SAE 90 packer Gearbox cutting unit top 2.8 L SAE 90 GL4 Wiolin ML SAE 90 part Gearbox cutting unit bot- 2.7 L SAE 90 GL4 Wiolin ML SAE 90 tom part BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
*) Lubricate the manual lubricating point until the grease has been forced out of the bearing point. After having lubricated the lubrication points, remove the grease escaping from the bearing points. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
For “Comfort 1.0” version Icon Designation Connection for control block • Lift blade cassette • Lift/lower support jack • Lift/lower bale chute • Move bale ejector in/out • Lower blade cassette Single-acting control unit BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The bale ejector is moved to the rear or to the front via lever (4), refer to page 105. In order to operate the blade cassettes via control unit, the stop cocks (1, 2) must be closed. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to remove the support jack (4), screw out the 4 screws (6), remove the support jack and put it down to the side. Insert the hydraulic support jack (8) at the same position. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 63
If the connections “Retracting/extending support jack” are interchanged, change hydraulic hoses (4, 6) at hydraulic support jack. If the connections “Retracting/extending support jack” are correct, retract or extend the support jack until the machine is in horizontal position. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Adjust the height of the drawbar eye (6) to the height of the tractor hitch. Mount the screws (5). Æ If the adjustment of the drawbar eye is not sufficient, adjust the side parts (4). Tightening torque, refer to page 238. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to have an ideal power transmission, the articulation angle of the universally-jointed drive shaft must be as small as possible in the range of the intermediate bearing. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to protect the retaining spring (10) against loss, unhook the retaining spring (10) and leave it in one of the both boreholes of the slide ring (9). Widen the outer raceway (8) and the slide ring (9) and remove them. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 67
To ensure complete Teflon coating, fuse the Teflon coating at the end of the section tubes by using a lighter. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 68
Grease the raceway seat of the inner section tube (1). Insert the inner raceway (2) into the groove. Slide on the inner guard tube (4) and secure with screws (3). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Adapting hydraulic system For “Comfort 1.0” version The machine is set in the factory for machine operation without Load Sensing. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Otherwise the bales will be damaged when they are placed on the ground. BP000-091 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ If it is possible to close the fasteners manually: Shorten the length of the tensioning straps so far that the fasteners can only be closed by an auxiliary tool (e. g. screwdriver). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Shut down and safeguard the machine, refer to page 25. Secure the hitching device according to the operating instructions of the tractor manufacturer. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to avoid damage to the machine, check universal shaft length every time the tractor is changed and correct it, if necessary, refer to page 66. The wide-angle coupling is attached on tractor side. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 74
Otherwise parts may touch the universal shaft which leads to damages at the tractor and/or machine. Ensure there is enough room for the universal shaft to swivel in all operating states (cornering with maximum steering angle). BP000-096 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
) with the connection for the depressurised return. Place the hydraulic hose ( ) in the holder on the machine. INFORMATION Alternatively, the hydraulic hoses (P/T) can be connected to a double-acting control unit. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 76
Connect the hydraulic hose ( ) with a single-acting control unit of the tractor. Hydraulic connection axle Connect the hydraulic hose ( ) with a single-acting control unit of the tractor. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Make sure that the length of the safety chain is adapted to the tractor. When changing the tractor, make sure that the length of the safety chain remains appropriate. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The machine features a dual-line compressed-air braking system. The coupling heads are connected to the machine for attachment of the supply line (2) (red coupling head) and brake line (1) (yellow coupling head) of the tractor. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Then disconnect the brake line (1) (yellow coupling head). Connecting lighting NOTICE Short circuit Dirt and moisture may lead to short circuit. Make sure that the plugs and sockets are clean and dry. BPG000-067 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal. Tractors with integrated ISOBUS system EQ001-145 ü The machine is shut down and safeguarded, refer to page 25. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 81
The terminating resistor (19) can be ordered by stating the order number 20 084 082 *. Disconnect the terminating resistor (18) from the plug - XCAN 1.2 (20). Connect the terminating resistor (19) to the plug - XCAN 1.2 (20). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 82
EQ001-144 ü The machine is shut down and safeguarded, refer to page 25. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor INFORMATION The cable (3) can be ordered by stating the order number 20 085 988 *. Connect the 8-pole plug (2) of the cable (3) to the 8-pole socket (1) (CAN1-IN) of the terminal.
Make sure that the plugs and sockets are clean and dry. INFORMATION To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal. EQ001-146 ü The machine is shut down and safeguarded, refer to page 25. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. 8.10 Connecting joystick INFORMATION To mount the joystick in the tractor cabin, observe the joystick operating instructions included with delivery. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 85
Start-up Connecting joystick 8.10 KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 INFORMATION The cable (3) can be ordered by stating the order number 20 085 988 *. ü The machine is shut down and safeguarded, refer to page 25. Connect the 8-pole plug (2) of the cable (3) to the socket (1) (CAN1-IN) of the terminal.
ü The machine is shut down and safeguarded, refer to page 25. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connect the 8-pole plug (2) of the cable (3) to the 8-pole socket (1) (CAN1-IN) of the terminal.
Page 87
Mount the safety chain (1) with the shackle (2) on the machine. BP000-106 Install the safety chain (1) on an eligible position (for example: [I] oder [II]) on the tractor. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Slowly increase the PTO speed to 1000 rpm. Wait until the pre-selected target bale channel flap pressure is reached in the terminal before driving up into the swath for the first time, refer to page 138. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ The flywheel is now braked. Æ When the electronics of the machine are turned on, a hoot will sound. Æ If the flywheel is braked, no pressure builds up in the bale channel. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Ensure that the side hood (2) is locked by pulling it. Æ If the side hood (2) cannot be opened, it is locked. Æ If the side hood (2) can be opened, press it down again until the locking (1) closes. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Press down the twine box (4) and lift the locking piece (5) from the hook (6). Press the locking lever (2) upwards in order to lock the twine box (4). Swivel down the side hood (1) and secure it, refer to page 90. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
ü The machine is shut down and safeguarded, refer to page 25. ü The knotter shaft is secured refer to page 92. Connecting upper twines (1) BPG000-026 Make sure that the upper twines never cross over each other. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 93
Tie the start of the twine from twine roll (1c) in a reef knot to the end of the twine from twine roll (1b). Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 94
Tie the start of the twine from the twine roll (4b) in a reef knot to the end of the twine from the twine roll (4a). Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 95
Tie the start of the twine from the twine roll (5d) in a reef knot to the end of the twine from the twine roll (5c). Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
(8). Guide the two lower twines (4, 5) from the outside through the eyes of the twine guide (8) and guide them further to the lower twine brakes. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Guide the 3 upper twines (1, 2, 3) coming from the twine box (5) further to the upper twine guide (7). Guide the 3 upper twines (1, 2, 3) through the eyes of the upper twine guide (7) and then further to the twine brakes at the knotters. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 98
Guide the two upper twines (4, 5) coming from the twine box (6) further to the twine guide (7). Guide the two lower twines (4, 5) through the eyes of the upper twine guide (7) and guide them further to the twine brakes at the knotters. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 99
Guide the upper twine under the crossbeam of the knotter table and knot it on the crossbeam of the upper baling flap. In order to tension the tensioning arm (11), pull back the upper twine in front of the eye (10). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to lower the pick-up into working position, move the single-acting control unit ) into the float position. Transport position In order to lift the pick-up into transport position, actuate the single-acting control unit BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
ü The machine is shut down and safeguarded, refer to page 25. Close stop cocks (1, 2) on the control unit of the machine. Lifting In order to lift the blade cassette, actuate the control unit ( BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Secure tractor against rolling away. Apply the parking brake (refer to page 109) and the flywheel brake (refer to page 89) of the machine. For “Comfort 1.0” version BP000-133 Position (I) = Fold up bale chute BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 103
Apply parking brake, refer to page 109. Apply flywheel brakerefer to page 89. Without “Load Sensing” version: Actuate the control unit ( Unlock the mechanical locking (1) of the bale chute. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 104
Keep the momentary switch (2) pressed until the bale chute is lowered. Lifting into transport position Keep the momentary switch (3) pressed until the bale chute is fully lifted. Close the mechanical locking (1) of the bale chute. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Apply the parking brake (refer to page 109) and the flywheel brake (refer to page 89) of the machine. Actuate the control unit ( Open the stop cocks (2) and (3). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 106
Without “Load Sensing” version: Actuate the control unit ( The key has several functions. If baling flaps have not been released Press in order to release the baling flaps. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 107
Keep the momentary switch (2) pressed until the bale ejector has moved forwards. Move the bale ejector backwards/forwards until the bale channel is empty. When the big bale is ejected, move the bale ejector back to the front. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Operating hydraulic support jack for “Comfort 1.0” version BP000-141 ü The machine is shut down and safeguarded, refer to page 25. ü The machine is connected to the tractor, refer to page 72. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Moving support jack into transport position Actuate the lever (2) until the support jack is retracted. 9.15 Releasing/applying the parking brake BP000-145 Shut down and safeguard the machine, refer to page 25. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to prevent the machine from rolling away, use the parking brake in addition to the wheel chocksrefer to page 109. 9.17 Initiate the tying process manually It is only necessary to trigger the tying process manually when performing maintenance, adjustment and repair tasks. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Working direction flywheel Turn the flywheel (3) manually in the working direction (I) until the trigger roll (1) slides in the recess of the cam disc (2). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Make sure that there is no one in the danger zone. The valves must only be controlled from a safe position outside the area that is affected by machine parts moved by the valves. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 113
After each work step, unscrew the setting screw again. BPG000-073 Functional diagram K3/K4 Bale chute Solenoid valves K5/K6 Bale ejector Functions K7/K8 Cutting unit Emergency manual operation Starter aid Lift/lower Lock steering axle Lift/lower BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Without electronic control, the maximum force of pressure can be exceeded. This will not be prevented by an error message or an electronic regulation. This may cause substantial damage to the machine. After finishing this work, unscrew the knurled head screw (3) completely. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
9.22 Operation of machine without bale chute It is necessary to operate the machine without bale chute if for example a bale collector is connected to the rear of the machine. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 116
The terminating resistor (2) can be ordered by stating order number 20 086 023 *. BP000-407 ü The bale chute has been dismounted. ü The machine is shut down and safeguarded, refer to page 25. Establish the plug connection (2) with the terminating resistor (1). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The relevant details can be found in the technical documentation of the operation or on the device itself. Those KRONE machines which are ISOBUS equipped are adapted to this system. EQG000-024 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.
The terminal is equipped with a touch sensitive display (2) for menu guidance and to enter values/data. Functions can be called up and values in blue lettering can be changed by touching the display. INFORMATION To execute functions, either use scroll wheel (1) or touch screen. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
If machine is connected "Road travel" EQG000-025 Switching off Press and hold down INFORMATION For further information on functionality of terminal, observe the provided operating instructions of the terminal. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
• Menu level, refer to page 145 Information bar (4) The information bar shows information about the working screen, refer to page 131, and can be configured individually, refer to page 170. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
When using terminals and other operation units which have not been delivered by KRONE mind that the user: ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by KRONE.
The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.
Remedy the malfunction when the error message is displayed, refer to page 184. If the malfunction cannot be remedied, contact KRONE Customer Service. 12.1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels.
Page 1/2 = keys for "Maintenance" Page 2/2 = keys for "Work" AUTO AUTO EQG000-027 The available icons comply with the equipment of the machine. The following represented icons are not always available. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 126
Release self-steering axle Releases the self-steering axle. When the icon flashes, the self-steering axle is released. When the icon is displayed continuously, the self-steering axle is locked. refer to page 135 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 127
Switch off starter aid When the symbol flashes, the starter aid is running. When the speed of the starter aid is reached, the system switches off the starter aid. refer to page 135 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
• Maximum 100 %. Current bale channel flap • In automatic mode. pressure • In bar or PSI (depending on selected system of units). Current number of layers of the last compressed bale BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 129
• The bale channel flap pressure is automatically set by the system based on the measured plunger force. • The blue value is touch-sensitive. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 130
• The blue value indicates the set target number of small bales. • The blue value is touch-sensitive. • A horn sounds after each knotting process. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
(customer counter 19 in the example). Current total weight of all The adjacent number indicates the selec- bales ted customer counter (customer counter 19 in the example). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Press longer. From the road travel screen Press Æ When the terminal is switched on, the machine starts in manual mode with a target bale channel flap pressure of 50 bar. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Changing to automatic mode Press Æ The display shows the icon (automatic mode). AUTO 12.8 Changing to manual mode Press AUTO Æ The display shows the icon (manual mode). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
To select the previous functions for the machine, press Æ The display switches from 12.11 Switching the working light on/off Switching ON Press Æ The display switches from Switching off Press Æ The display switches from BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
When the speed of the starting aid is reached, the system switches off the starting aid. Switching off To switch off the starting aid, press Æ The display switches from Æ The starting aid is switched off. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ The "Detail counter" menu is displayed, refer to page 164. 12.18 Selecting a menu Level To bring up the menu level from the working screen, press Æ The display indicates the menu level. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
After several seconds, the pressure set by the user is built up again. The bale channel flap pressure is displayed in bar or PSI depending on selected system of units. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The target bale length (2) can be changed steplessly at any time. It is not recommended to switch over the target bale length at the end of the bale, as the knotter could actuate too late. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
EQ001-057 Value (1) = actual number of MultiBales Value (2) = set target number of MultiBales Setting target number ü The bale length has been set, . Change value, refer to page 146. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Increase baling pressure/baling force Reduce baling pressure/baling force Switch to manual/automatic mode AUTO Start/stop starting aid Lock/release self-steering axle INFORMATION For further information, please refer to the operating instructions of the used terminal. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Terminal – machine functions [Medium 1.0/Comfort 1.0] Operating machine via joystick 12.26 12.26.2 Auxiliary configuration of a joystick Recommended configuration of a WTK joystick AUTO EQ001-149 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Sensitivity direction display, refer to page 155 Central lubrication, refer to page 155 Bale scale, refer to page 156 Moisture measurement, refer to page 158 Error message for moisture measurement, refer to page 158 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 143
Configuring main window, refer to page 170 14-4 Setting the background colour, refer to page 172 14-9 Switching between the terminals, refer to page 173 Settings, refer to page 174 15-1 Sensor test, refer to page 174 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Quick access to sensor test (sensors relev- ant for this menu) Actuator test Quick access to actuator test (actuators relevant for this menu) Disk The mode or value is saved. Plus Increase the value. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Menu 5 "Moisture measurement”, refer to page 158 Menu 6 "Silage additives unit" refer to page 161 Menu 13 “Counters”, refer to page 162 Menu 14 “ISOBUS”, refer to page 168 Menu 15 “Settings”, refer to page 174 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ The menu closes. 13.5 Changing value For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 147
Using the value Tip the value. ð An input mask opens. Increase or reduce value. Press to save the value. Æ The setting is saved and the input mask closes. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The "Knotter" menu is divided into the following sub-menus depending on the machine configuration: Menu Sub-menu Designation Knotter, refer to page 148 Correction value bale length, refer to page 149 Knotter signal, refer to page 149 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
• Factory setting: 100 % Change value, refer to page 146. 13.7.2 Menu 1-2 "Knotter signal" This menu can be used to set whether an acoustic signal is to sound after a knot is tied. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
This menu can be used to set whether the upper twines of the knotters are to be monitored. The knotters are numbered in direction of travel from left to right: Knotters from 1 to 5. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
13.7.4 Menu 1-4 "Blow interval" This menu can be used to set after how many bales the knotters are blown off with compressed air to remove dust and accumulation of crops. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
EQ001-005 / EQ001-063 ü Menu 1 "Knotter" has been selected, refer to page 148. To open the menu, press Æ The display shows the "Blowing time" menu. Recurring icons refer to page 144. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ The display shows the "Calibrate MultiBale" menu. Recurring icons refer to page 144. ü The machine is shut down and safeguarded, refer to page 25. ü The compressor unit has been filled. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 154
ð The locking (1) has locked properly when the lock (1) closes around the journal (2). In order to save the value, press Æ The symbol is briefly displayed in the upper line. Æ The centre bar takes over the value of the right bar. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
EQ001-003 / EQ001-065 ü For The menu level is active, refer to page 145. To open the menu, press Æ The display shows the "Central lubrication" menu. Recurring icons refer to page 144. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
• Adjustable value range: 90 - 105 % • Factory setting: 110 % Value • Calculated weight • Unit depending on selected system of units Zeroise • Zeroise only when the bale scales are unloaded. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 157
Æ The icon is briefly displayed and the value is saved. INFORMATION If the limit range is not adequate to adjust the bale scales, contact KRONE customer service. Zeroising bale scales If there is no bale (weight) on the bale scales, but a value (2) is displayed, when the bale chute is lowered, the sensors B55 "Bale chute at rear"...
In this menu the value is set from which the error message 36 "Crops too moist" appears on the display. The error message for the display can also be deactivated or activated. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Menu 5-2 "Correction value for moisture measurement" In this menu a correction value can be set for the moisture measurement if the displayed value deviates from the value of an external measuring system. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 160
Setting the correction value Press until the value (1) matches the measured value. To save the value, press Æ The icon is displayed briefly. Æ The value is saved. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The silage additive system is switched on AUTO automatic mode as soon as the pick-up is in the float posi- tion. Mode 3/3 Changing mode Call up and save mode, refer to page 148. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
NAME 03 NAME 04 NAME 05 EQ001-008 / EQ001-070 ü Menu 13 “Counter” is called.“ refer to page 162. To open the menu, press Æ The display shows the "Customer counter" menu. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 163
Activating customer counter ü The detail counter is called. To select the customer counter, press To activate the customer counter, press Æ The new activated customer counter is highlighted in grey. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 164
ü The detail counter has been selected. To return to the customer counter, press Keys Icon Designation Increase number of bales Decrease number of bales Select "Uncut bales" counter Select "Cut bales" counter BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 165
ð The designation of the customer counter is not deleted. Changing the number of bales Press until the customer counter has been selected. The selected customer counter does not have to be activated. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
For the "bale scales" version: the "Average weight" counter 13.13.2 Menu 13-2 "Total counter" 13-2 EQ001-008 / EQ001-072 ü The main menu 13 "Counter" has been selected, Menu 13 “Counters”. To open the menu, press BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 167
Designation Explanation "Total weight" counter Total weight of all compressed bales. Cannot be deleted Season counter 1 Can be deleted Season counter 2 Can be deleted Recurring icons refer to page 144. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Menu 14-1 “Diagnostics Auxiliary (AUX)” The joystick icon is shown in the display. When functions are operated via joystick, the display lists the icons of these functions. The functions are not executed in this menu. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Icon Designation Explanation <--- 0 Driving forward 0 ---> Reversing +25.5 km/h Speed for forward travel km/h or mph depending on selected system of units. -25.5 km/h Speed for reverse travel BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
EQ001-077 / EQ001-078 ü Menu 14 “ISOBUS” is called, refer to page 168. To open the menu, press Æ The display shows the "Configure main window" menu. Recurring icons refer to page 144. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 171
(customer counter 19 in the example). Current total weight of all The adjacent number indicates the selec- bales ted customer counter (customer counter 19 in the example). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Press to open the menu. Æ The display shows menu “Background Colour “. Recurring icons refer to page 144. Display area One of three modes can be selected. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Loading may take a few minutes. EQG000-013 ü Menu 14 “ISOBUS” is called, refer to page 168. To change to the next terminal, press BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 175
There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 335. Operating resources identification (ORI): ORI Sensor Designation Flywheel brake Blade cassette up Monitoring lubricant flow Plunger at rear (measuring) BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 176
Bale chute Setting down bales Needle connecting rod right Bale ejector Star wheel Baling flap pressure Force sensor left Force sensor right Pick-up speed Position MultiBale Bale on scale Pick-up position BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 177
Position of cleaning fan Upper twine 1 Upper twine 2 Upper twine 3 Upper twine 4 Upper twine 5 Force sensor rear left Force sensor rear right Rotational speed knotter cleaning BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 178
When the pushbutton is not pressed, the bar must be in the upper marked area of the bar display. 15-1 state: 3,3V 2,5V 1,3V 0,6V 3,1V EQ000-042 Possible pushbuttons (depending on the machine configuration) Operating resources identification (ORI): BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 179
Nominal voltages Display Setting range 12 V total 12 - 14.5 V 12 V term 12 - 14.5 V 12 VSi 12 - 14.5 V 12 V ana 12 - 14.5 V 8 V dig 8.5 - 9.1 V 12 V Pow2 12 - 14.5 V 12 V Pow3 12 - 14.5 V BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ The sensor has been set correctly if the sensor test shows that the sensor is unattenuated. Æ If the sensor test shows that the sensor is attenuated, adjust the sensor until the sensor test shows that the sensor is unattenuated. BP000-246 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 335. Actuator Designation Extend pilot valve Retract pilot valve Bale chute plunger surface Bale chute annular surface Lift bale chute BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 182
Blade cassette active plunger surface Blade cassette active annular surface Cleaning 1 Central lubrication system Cleaning 2 Motor knotter triggering Working lights Working lights K100 K100 Warning beacon XA10 Silage additives unit BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
ü Menu 15 “Settings” is called, refer to page 174. Press to open the menu. Æ The display shows menu “Error List”. Meaning, cause and elimination of error messages refer to page 184. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Remedy the malfunction when the error message is displayed, refer to page 277. If the malfunction cannot be remedied, contact KRONE Customer Service. KMC - 522064- 7 EQG000-034 The display shows an error message if a malfunction occurs on the machine. At the same time, an audio signal will be heard (continuous horn sound).
For “hydraulic support jack” version and “Comfort 1.0” version: The support jack is retracted, refer to page 108. ü For “hydraulic support jack” version and “Medium 1.0” version: The support jack is retracted, refer to page 109. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Observe the user instructions provided by the tractor manufacturer for parallel operation of the tractor control units! The locking cylinder of the self-steering axle must be connected before or at the same time as the other hydraulic supply elements of the machine! BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 187
Æ The current status of the self-steering axle is displayed in the status line, Status line. Releasing Depressurise the single-acting control unit ( ) and set it to “Lower”. Æ This can largely prevent scraping of the tyres when cornering. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Manoeuvring the machine in public road traffic without the compressed air brake system connected is prohibited. Never manoeuvre the machine in public traffic without the compressed air brake system connected. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
For “Medium 1.0” version: Lock stop cock “self-steering axle”, refer to page 101. Disconnect machine from tractor, refer to page 190. Æ The hydraulic brake is released and the machine can now be manoeuvred. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
With “hydraulic brake (export France)” version: Loosen the safety chain on the tractor side. For “drawbar eye” version: Lossen the hitching device according to the operating instructions of the tractor manufacturer. Drive the tractor carefully. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Raise the pick-up (1) and lock it, refer to page 100. Guide a cable tie (4) through the borehole (2) and through the frame of the guide wheel (3). Tighten the cable tie (4). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Attach the hoist on the 4 lifting eyes of the machine. Ensure that the hoist is mounted correctly on the lifting eyes. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In order to prevent damages at the guide wheels and an increased wear to the pivot point of the pick-up, limit the lowering of the pick-up by means of the depth limiters, refer to page 194. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Check if the depth limiter is in the same position on both sides of the pick-up. Close the guard (3). In order to lower the pick-up, move the control unit ( ) into float position. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Never operate the machine without a crop press roller unit. Setting the height of the crop press roller unit BPG000-036 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
In doing so, the knotter needles and needle yokes must not come in contact with the frame, plunger or other parts during the upward or downward motion. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 197
If the knotter needles (1) do not lie centrally in the channel slots: Apply flywheel brakerefer to page 89. Loosen the screws (2). Align the knotter needles (1) to the channel slots and tighten them with screws (2). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Make sure that the knotter needles (5) touch the knotter on the right in direction of travel when they enter the knotter. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
NOTICE! Damage to the machine! If the needle brake is not checked and if necessary adjusted, after shortening/extending the needle connecting rod, the machine may be damaged. Check and, if necessary, adjust the needle brake after shortening/extending the needle connecting rod, Checking/setting the needle brake. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
ð If the dimension is X=13-20 mm, the setting is correct. ð If the dimension is not X=13-20 mm, the stop (6) must be set. Setting the stop Position washers (7) under the stop (5) until dimension X=13-20 mm is reached. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 201
BP000-175 The dimension X is between the locking (11) and the support tube (12). Set the support tube (12) to dimension X=20-40 mm. Setting the locking (needle yoke) BP000-176 / EQ000-177 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ If dimension X is not 60–90 mm, the position of the knotter needles to the plunger must be adjusted. Setting Dismount the universally-jointed drive shaft of the knotter gearbox. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
(3). Alternatively, a screwdriver instead of a shaft (3) can be used. 15.8 Checking/setting the upper needle BP000-181 ü The upper needle is tensioned. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
If the twine pusher (3) does not grab the twine, the knotter hook cannot pick up the twine. Then, the twine pusher must be set. Checking/setting the twine pusher relative to knotter needle (needle yoke) ü The twine pusher shaft is relieved, refer to page 207. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Checking/setting the twine pusher relative to the channel slot BPG000-050 Disconnect machine from tractor, refer to page 190. Apply flywheel brakerefer to page 89. Check if the knotter gearbox is in idle position, refer to page 111. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 206
Tension the twine pusher shaft, refer to page 207. Checking the overreach of the twine pushers at second knot BP000-184 Turn the flywheel manually in working direction until the first knot (closing knot) is tied. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Relieving the upper needle In order to relieve the spring (2), unwind the nut (1) to the thread end of the eyelet bolt. 15.12 Tensioning/releasing twine pusher shaft BPG000-051 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Different types of twine may have different friction properties. Therefore, the drawing tension of the twine strand must be checked when changing the type of twine. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The dimension X must be reduced via wing nut (5). Reducing tensioning force The dimension X must be increased via wing nut (5). Repeat this process for all upper twines. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The factory setting applies for original KRONE twine with a running length of 100-130 m/kg. If knotter errors occur when using twine with a different running length, the twine brake must be set.
The twine tears off. If there is not enough clamping effect, either no knot or a loose knot will form. Increasing clamping effect Tighten the nut (2) by approx. 30°. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The twine retainer (1) should only clamp the twine securely enough so that it is not pulled out of the twine retainer mechanism during the tying process. If the clamping effect is too great, it will tear the twine into shreds. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
(4) in the knotter disc (5), refer to page 111. Apply the flywheel brake, refer to page 89. Check dimension X. ð If the dimension is X=15–18 mm, the setting is correct. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The four cam rollers (1) in the baling ram must provide equal support. 15.18.1 Setting plunger blades In order to ensure that the under side of the big bale has a smooth surface, the baling ram blade must be set accurately. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 215
Check the dimension X between blades and counterblade. Æ If the dimension is X=2-4 mm, the setting is correct. Æ If the dimension is not X=2-4mm, the procedure must be repeated. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ If the dimension does not measure X=3–5 mm at the narrowest point during the whole movement, the process must be repeated until the dimension measures X=3–5 mm at the narrowest point of the bale channel. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Adjust the cleaning rails (1) to dimension X=1–2 mm. Tighten the screws (3). Repeat this procedure for all cleaning rails. 15.18.4 Lateral setting of plunger BP000-217 The plunger (1) must be centered in the bale channel (2). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 218
Æ If the dimesion does not measure X=1–2 mm at the narrowest point during the whole movement, the process must be repeated until the dimension measures X=1-2 mm at the narrowest point of the bale channel. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
ü The machine is shut down and safeguarded, refer to page 25. The packer coupling is correctly engaged when the outer markings (2) on the packer coupling correspond to the marking (1) on the cone of the packer coupling. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Keep turning the flywheel until the dimension is X=30-60 mm between the large roll of the packer strip (3) and underneath the inspection window. Secure the packer in this position with a mounting lever. Apply flywheel brakerefer to page 89. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). If the dimension is not set correctly, start carrying out the settings from the beginning, refer to page 219. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
For "MultiBale" version NOTICE Damage to the machine due to moving the sensing rake In order to avoid damage to the machine, never modify the position of the sensing rake (11). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Put the Variable Filling System (VFS) in zero position, refer to page 224. • Checking/setting triggering sensitivity refer to page 227. 15.20.2 Variable Filling System (VFS) zero position BP000-234 ü The machine is shut down and safeguarded, refer to page 25. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
(III) of the zero adjuster. Tighten the screw (23). Release the cam disc (5). ð The roll (4) of the zero adjuster roll swings in the upper area (II) of the zero adjuster. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
ð If the dimension is X=185 mm, the setting is correct. ð If the dimension is not X=185 mm, the spring (2) must be set. Set the spring (2) to dimension X=185 mm. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Moving the sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 228
Check the stop for the sensing rake and adjust it, if necessary, refer to page 227. Check the absorbing unit and adjust it, if necessary, refer to page 230. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Correct the length of the threaded rod until the tines are outside the packer tray. Setting the stop Move the stop (10) until the dimension is X=2 mm. Tighten the nuts (19). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Stop position (III): The Variable Filling System (VFS) has been triggered, the tines of the sensing rake must be outside the packer tray. Checking absorbing mechanism ü The machine is shut down and safeguarded, refer to page 25. Release flywheel brake, refer to page 89. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The same applies for the right side of the machine. The cutting length can be set in two ways: • via blade group control system or • via the number of inserted blades in the blade cassette. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 232
Turn the special tool (1) until the cams on the blade group control system are either in the position ( ) or in the position ( BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 233
Move the control unit ( ) on the tractor into float position and hold it until the blade cassette is completely lowered. For “Comfort 1.0” version Release Press ð The icons are displayed. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 234
Insert the auxiliary tool (1) into the holder on the machine. Lifting blade cassette For “Comfort 1.0” version Actuate the control unit ( ) on the tractor until the blade cassette has been fully lifted. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 235
Setting the cutting length 15.22 For “Comfort 1.0” version Release Press ð The icons are displayed. Raising Press and hold Alternatively, the blade cassettes can be lowered via the external momentary switches. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Checking the bearing play of the rolls refer to page 247 Checking the functionality of the central lubric- ation system Cleaning the air filter of the pneumatic cylinder refer to page 271 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Tightening wheel nuts refer to page 246 Checking tyre pressure refer to page 246 Drain compressed air reservoir refer to page 270 Retighten tensioning straps at compressed air refer to page 270 reservoir BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Metric thread screws with control thread INFORMATION The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 239
M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M24 x 2 1,121 1,312 M27 x 2 1,148 1,635 1,914 M30 x 1.5 2,100 2,650 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 240
The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The machine will be damaged if blades cassettes are raised when they are not inserted and locked. Ensure that both blade cassettes are properly pushed in and locked before the blade cassettes are raised. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 242
WARNING! Risk of injury due to spring pressure on the auxiliary tool! Do not release the special tool too soon. Turn the special tool (1) until the cams on the upper and lower blade group control system are in position ( BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 243
For “Comfort 1.0” version Release Press ð The icons are displayed. Raising Press and hold Alternatively, the blade cassettes can be lowered via the external momentary switches. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Open the guard sheet on the right machine side. By tightening the nut (2), increase the tension of the spring (1). Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 245
By tightening the nut (2), increase the tension of the spring (1). Secure the nut (2) with the counter nut (3). Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Æ Let air out of the tyre if the tyre pressure is too high. Æ Increase the tyre pressure if the tyre pressure is too low. Intervals for checking the tyre pressure, refer to page 236. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
• If the roll has an axial play (3) of ≥1 mm. • If the shell surface (4) of the roll shows wear: Nominal diameter of roll in mm Wear in mm BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 248
(1) with a hexagon wrench. Apply flywheel brakerefer to page 89. Tighten the roll: Nominal diameter in Thread Tightening torque in Roll (II) in fig. M20 x 1.5 Roll (I) in fig. M24 x 1.5 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Check if the fire extinguisher is affected by apparent material damage, corrosion, leakage or a clogged hose and/or nozzle. Ensure that the pressure gauge is in the green operating range. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Only use approved lubricating greases, refer to page 59. Do not use graphite-containing lubricating greases. Do not mix different lubricating greases. 17.1 Lubricating universal shaft Main drive universal shaft Universal shaft flywheel BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Pull out the blade cassette, refer to page 234. Lubricate all grease nipples (2). Push in the blade cassette until the locking lever (1) engages automatically. Lift the blade cassette, refer to page 234. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
• Thinly apply with brush or use oils based on vegetable aerosol can on the sliding matter. surface. • Remove old and superfluous oil. Oiling • Distribute evenly. Left-hand machine side BP000-323 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 253
Maintenance - Lubrication Lubrication chart - machine 17.3 Every 50 operating hours ) COLAERT unit ) BPW unit BP000-324 Every 200 operating hours BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 254
Maintenance - Lubrication 17.3 Lubrication chart - machine Right-hand machine side BP000-325 Every 50 operating hours ) Only for version without cutting unit ) Only for version with cutting unit ) COLAERT unit BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 255
Maintenance - Lubrication Lubrication chart - machine 17.3 ) BPW unit BP000-326 Every 200 operating hours BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
If oil and used oil filters are not stored and disposed of properly, the environment may be damaged. Store or dispose of used oil and oil filters according to statutory provisions. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
If the oil level is indicated between the “min.” and “max.” marking: Insert oil dip stick (1). If the oil level is indicated below the “min” marking: Top up oil via filling hole. Check oil level. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Moisten the new filter element (4) with identical properties and push it onto the coupling lug (3). Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Using an Allen key (2 mm), loosen the inner hexagon socket-head screw (2) by one rotation. Collect escaping hydraulic oil in a suitable container and dispose of it properly. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 260
The control valve block is deaerated properly when the flywheel does not turn when actuating the control unit ( Test run with tractor Tractor with Load Sensing pump and “starter aid” version ü The system screw (1) is screwed in until the stop is reached. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 261
In doing so, check visually if the flywheel is turning. Æ If the flywheel is not turning, the control valve block has been deaerated properly. Æ If the flywheel is turning, the control valve block must be deaerated again. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 262
In doing so, check visually if the flywheel is turning. Æ If the flywheel is not turning, the control valve block has been deaerated properly. Æ If the flywheel is turning, the control valve block must be deaerated again. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Top up oil via oil filling hole (1) until the middle of the viewing glass (2) is reached. Mount the locking screw of the oil filling hole (1), tightening torque refer to page 240. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Top up new oil via inspection hole (1) up to the inspection hole (1). Mount the locking screw of the inspection hole (1), tightening torque refer to page 240. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Gearbox cutting unit top part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Gearbox cutting unit bottom part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 267
Top up new oil via filling hole (3) until the inspection hole is reached (1). Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Tightening torque refer to page 240. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Only a machine with an intact brake system may be used for work in the field or for travelling on roads. Changes to the brake system must not be made without the approval of KRONE. KRONE does not accept any warranty claims for natural wear, defects caused by overload or changes made to the brake system.
Water in the compressor unit leads to corrosion which damages the compressed air reservoir. Check and clean drain valve according to maintenance table,refer to page 236. Immediately replace a defective drain valve. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
If the tensioning straps are not taut, the setting is correct. If the tensioning straps are not taut, they must be retightened. Tensioning tensioning straps In order to tension the tensioning straps, tighten the nuts. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The air filter (1) for the pneumatic cylinder is located in the twine box on the left-hand side in direction of travel. Observe the intervals for the air filter, refer to page 236. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Clean the area around the air filter (1) and make sure that no foreign bodies get into the air filter. Move the retaining bracket (3) on the air filter (1) up/down. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Screw in the drain plug (2) and tighten it firmly. Top up new oil via oil filling hole (2). Check the oil level with the oil dipstick (1). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
The upper limit value was greatly exceeded. The lower limit value was far below the required one. The data is not permitted. There is an overvoltage or a short circuit to supply voltage. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 275
The lower limit value has been reached. The lower limit value has not been reached. There is a CAN communication failure. The data deviates upwards. The data deviates downwards. The condition has been fulfilled. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Distributor central electrical system Force measurement amplifier for bal- KRONE Motor Bridge (KMB1) ing force control (FMA 1) 22.1.3 Remedying sensor/actuator error Components must be repaired or replaced by a qualified specialist workshop only. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Check wiring, The wiring is faulty. refer to page 276. The operating terminal is de- Note the error number and the FMI. Then contact the fective. dealer. 520195- KRONE operating terminal (KOT) BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 278
The control unit KMC is defective. fective. Note the error number and the FMI. Then contact the dealer. 521100- Voltage group (UB1) of KRONE Machine Controller (KMC) High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage.
Page 279
The control unit KMC is de- The control unit KMC is defective. fective. 521100- Voltage group (UB1) of KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. The wiring is faulty.
Page 280
The control unit KMC is de- The control unit KMC is defective. fective. 521101- Voltage group (UB2) of KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. The wiring is faulty.
Page 281
The control unit KMC is de- The control unit KMC is defective. fective. 521102- Voltage group (UB3) of KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. The wiring is faulty.
Page 282
The control unit KMC is de- The control unit KMC is defective. fective. 521103- Voltage group (UB4) of KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. The wiring is faulty.
Page 283
The control unit KMC is de- The control unit KMC is defective. fective. 521104- Voltage group (UB5) of KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. The wiring is faulty.
Page 284
The supply voltage of the sensors could not be activ- dealer. ated. 521107- Supply voltage of KRONE Machine Controller (KMC) on connection UE High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage. Note the error number and the FMI. Then contact the There is a short circuit.
Page 285
Replace the shear bolt. The left shear bolt is torn. Check the needles. Check the swivel range of the needles. Check the twine guide. 522009- Blade cassette is down BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 286
FMI 2: The data is not permitted. The momentary switch is Eliminate the cause of the momentary switch sticking. sticking. Replace the momentary switch. 522015- >MAX Baling flap pressure BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 287
FMI 2: The data is not permitted. The momentary switch is Eliminate the cause of the momentary switch sticking. sticking. Replace the momentary switch. 522021- LR>MAX Total baling force BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 288
Check the knotter and the knotter triggering. On the upper twine, the min- imum twine length has not Have the sensor adjusted. been reached when trying to tie a knot. 522026- Upper twine 2 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 289
On the upper twine, the max- Check the knotter and the knotter triggering. imum twine length has been Have the sensor adjusted. exceeded when trying to tie a knot. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 290
FMI 1: The lower limit value was far below the required one. On the upper twine, the min- Have the sensor adjusted. imum twine length has not been reached during packer feed. 522042- Upper twine 2 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 291
Possible cause Remedy FMI 0: The upper limit value was greatly exceeded. Have the sensor adjusted. On the upper twine, the min- imum twine length has benn exceeded during packer feed. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 292
Check the mechanics in the area of the knotter triggering. The switchover entire bale/ MultiBale has not been con- Check the electronics in the area of the "MulitBale" locking. cluded within 2 plunger strokes. Have the sensor adjusted. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 293
FMI 7: The mechanics do not respond or the expected result was not achieved. Lift the pick-up. The pick-up is not lifted in road mode. 522069- Rotational speed knotter cleaning BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 294
FMI 17: The lower limit value has been reached. Check the setting and correct it, if necessary. The lower limit value of the moisture measurement has not been reached. 522080- Momentary switch “Blade cassette active“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 295
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522102- Sensor B6 “Rotational speed of packer“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 296
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522107- Sensor B4 “Plunger at rear (measuring)“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 297
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522113- Sensor B18 “Force sensor left“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 298
FMI 2: The data is not permitted. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522118- Sensor B23 "Pick-up position" BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 299
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522123- Sensor S1 “Lift blade cassette“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 300
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522129- Sensor B44 “Upper twine 4“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 301
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522146- Sensor B22 “Bale on scale“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 302
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522157- Sensor B9 „Needle connecting rod left“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 303
FMI 5: There is a cable break, general error or overload. Check sensor and wiring for damage, The sensor is damaged ex- refer to page 276. ternally. The sensor wiring is faulty. 522240- Sensor B24 “Blade cassette active“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 304
FMI 6: There is a short circuit to ground or amperage is too high. Check actuator and wiring for damage, The actuator is damaged ex- refer to page 276. ternally. The wiring of the actuator is faulty. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 305
FMI 5: There is a cable break, general error or overload. FMI 6: There is a short circuit to ground or amperage is too high. Check actuator and wiring for damage, The actuator is damaged ex- refer to page 276. ternally. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 306
FMI 6: There is a short circuit to ground or amperage is too high. The actuator is damaged ex- Check actuator and wiring for damage, refer to page 276. ternally. The wiring of the actuator is faulty. 522312- Actuator KM7 “Motor knotter triggering“ BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 307
FMI 6: There is a short circuit to ground or amperage is too high. Check actuator and wiring for damage, The actuator is damaged ex- refer to page 276. ternally. The wiring of the actuator is faulty. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 308
FMI 0: The upper limit value was greatly exceeded. FMI 1: The lower limit value was far below the required one. Check actuator and wiring for damage, The actuator is damaged ex- refer to page 276. ternally. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 309
The actuator is damaged ex- Check actuator and wiring for damage, refer to page 276. ternally. The wiring of the actuator is faulty. 522328- Actuator H1 „Working lights “ (twine box/knotter) BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 310
FMI 1: The lower limit value was far below the required one. Check actuator and wiring for damage, The actuator is damaged ex- refer to page 276. ternally. The wiring of the actuator is faulty. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 311
FMI 6: There is a short circuit to ground or amperage is too high. Check actuator and wiring for damage, The actuator is damaged ex- refer to page 276. ternally. The wiring of the actuator is faulty. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 312
Check sensor and wiring for damage, refer to page 276. Replace the control unit. The control unit is defective. 522538- Control unit moisture measurement (RMS) BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 313
Check sensor and wiring for damage, refer to page 276. The control unit is defective. Replace the control unit. 522540- Control unit KRONE Motor Bridge 1 (KMB) KMB1 Possible cause Remedy FMI 19: There is a network/CAN error. The wiring is faulty.
Page 314
FMI 19: There is a network/CAN error. The wiring is faulty. Check wiring. The control unit is defective. Note the error number and the FMI. Then contact the dealer. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Malfunction: The knotter needles fall back. Possible cause Remedy The knotter shaft brake is set Retighten the knotter shaft brake. too loose. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 316
The tractor does not start properly or not at all if the hydraulic hose is connected • For “starter aid” version: With a connected starter aid, the flywheel starts turning when starting the tractor. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
22.3 Malfunctions on the double knotter Malfunction (1): Billhook tongue bends or breaks frequently Possible cause Remedy See malfunction (2). The second knot gets stuck on the billhook tongue. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 318
Lossen the nut (2) on the leaf spring (1) by about 60°. Place the screwdriver (4) below the billhook tongue (3) and determine the newly set tension by turning the screwdriver. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 319
The blade lever has axial play. Tighten the nut (1) of the blade lever bolt (2); otherwise replace the blade lever (3) or the bearing sleeve of the blade lever bolt. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 320
Ensure that the knotter needle makes contact to the knotter The twine driver starts work- ing too late. in the topmost position (upper dead point), refer to page 199. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 321
The upper needle does not move down far enough. Replace the roll (1) or ensure the upper needle is running easily. Check the spring (2). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 322
The twine bar does not work accurately or is set incorrectly. Malfunction (8):The twine winds around the knotter hook when knotting the second knot (starting knot). BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 323
The twine driver starts work- ing too late. Check the knotter needles, refer to page 196. There is too much knotter needle overrun in the upper dead point. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 324
The twine tension on the up- per or lower twine strand is ð If the knot ends are still too short, increase the twine too low. tension on the upper twine strand, see 2.5, refer to page 318 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Even foreign body particles of the smallest size may block the central lubrication system. Thus, bearing points are no longer lubricated and the machine may be damaged considerably. Observe extreme cleanliness when loosening/connecting the threaded input connections on the distributors/pump. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 326
ð The supply line from where the lubricant leaks leads to the blocked bearing point. ð Remove the blockage on the bearing. ð Tighten all outlet screw connections. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Checking/venting friction clutch at flywheel INFORMATION Note After longer periods of standstill, the linings of the friction clutch (2) may adhere to friction surfaces. Vent the friction clutch before use. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 328
Loosen the nuts (1) until the dics springs (4) are relieved. Release flywheel brake, refer to page 89. Turn the universal shaft manually. Tighten the nuts (1) crosswise until the dimension is X=16.6 mm. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Make certain that the machine is stable and safe when it is on blocks. Clean the machine thoroughly. Chaff and dirt attract moisture which causes steel parts to start rusting. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 330
Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.
Rubber • Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap • All electronic parts must be brought to a disposal point for electronic scrap. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Moving bale ejector in/out Input block Lift/lower bale chute Lift/lower pick-up Lock steering axle Open ball valve only to use the bale ejector and the bale chute. Close during baling process. BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Fully unscrew the system screw for constant flow. The system screw for Power Beyond (LS) must be completely screwed in. 26.2 Circuit diagram [Medium 1.0/Comfort 1.0] >>> 2 150 101 580_en STW-Rechner Stromlaufplan [} 336] BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Behaviour in case of voltage flashover of overhead lines ..............22 Behaviour in dangerous situations and in case of accidents ............25 Blocking function “tying process”...... 211 Blocking/initiating function “tying process” ..211 Bring up menu level.......... 145 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 403
Hydraulic oil ............257 Displays on the working screen......128 Hydraulic oil tank ..........257 Drive train: Adjusting height ....... 65 Hydraulic system ..........53 Drives ..............42 Driving and Transport ........185 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 404
Lubricating rolls for the blade lever ....251 Keys ..............125 Lubricating universal shaft........ 250 Knotter gearbox ..........51 Lubrication chart - machine ......252 Knotter gearbox in idle position ....51, 111 KRONE ISOBUS Terminal ....... 117 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 405
Menu 13 "Counters" ......... 162 Menu 1-3 "Knotter monitoring" ......150 Menu 13-1 "Customer counter" ......162 Menu 13-2 "Total counter"........ 166 Menu 1-4 "Blow interval" ........151 Menu 14 "ISOBUS" .......... 168 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 406
Possible error types (FMI) ........ 274 Preparation for baling process ......88 Preparing the machine for road travel ....185 Preparing the machine for shipment ....191 Preset the threaded rod/stop of sensing rake .. 223 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 407
Setting the cutting length ........231 Setting the depth limiter........194 Setting the double knotter ........ 210 Setting the flywheel brake ........ 231 Setting the height of the crop press roller unit .. 195 BiG Pack 870 HDP XC Original Operating Instructions 150000760_00_en...
Page 408
Unlocking the blade control shaft ..... 234, 243 Unsuitable consumables ........21 Validity ..............9 Variable Filling System (VFS) zero position ..224 Varying functions to KRONE ISOBUS terminal 123 Venting the friction clutch ......... 328 Warning signs............. 11 Warnings of property damage/environmental damage ..............
Declaration of conformity Declaration of conformity EC Declaration of conformity Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Straße 10, D-48480 Spelle hereby declare, as manufacturer of the product named below, under our sole responsibility, that the Machine: Large Square Baler...
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