Krone 1099407 Manuals

Manuals and User Guides for Krone 1099407. We have 1 Krone 1099407 manual available for free PDF download: Original Operating Instructions

Krone 1099407 Original Operating Instructions (360 pages)

Large square baler

Brand: Krone | Category: Farm Equipment | Size: 24 MB

Table of Contents
3
Information on this Document
10
Validity
10
Significance of the Document
10
Re-Ordering
10
Applicable Documents
10
Target Group of this Document
10
How to Use this Document
10
Directories and References
10
Figures
11
Conversion Table
13
Safety
16
Intended Use
16
Reasonably Foreseeable Misuse
16
Service Life of the Machine
17
Basic Safety Instructions
17
Importance of Operating Instructions
17
Personnel Qualification of the Operating Personnel
17
Personnel Qualification of the Technicians
18
Children in Danger
18
Connecting the Machine
18
Structural Modifications on the Machine
18
Additional Equipment and Spare Parts
18
Jobs on the Machine
19
Operational Safety: Technically Sound Condition
19
Danger Zones
20
Ensuring Functionality of Safety Devices
22
Personal Protective Equipment
22
Safety Sign on the Machine
23
Road Safety
23
Parking the Machine Safely
24
Consumables
24
Dangers Arising from Environment
25
Sources of Danger on the Machine
26
Dangers in Connection with Certain Activities: Climbing up and down
27
Dangers in Connection with Certain Activities: Working on the Machine
27
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
29
Behaviour in Dangerous Situations and in Case of Accidents
29
Safety Routines
29
Shutting down and Safeguarding the Machine
29
Securing Raised Machine and Machine Parts against Lowering
30
Carrying out Oil Level Check and Oil and Filter Element Changes Safely
30
Running Actuator Test
31
Safety Sign on the Machine
31
Information Signs on the Machine
39
Safety Equipment
48
SMV Emblem
50
Data Memory
51
Machine Description
52
Machine Overview
52
Labelling
59
Baling Process
60
Compressing a Big Bale
61
Overview of the Drives
61
Main Drive
61
Overload Protection on the Machine
62
Description of Pick-Up Functions
65
Description of Function of Hydraulically Driven Pick-Up
66
Description of Functions of Crop Press Roller Unit
66
Description of Twine Box Functions
66
Twine Feed - Operating Description
67
Description of Functions of Electric Twine Empty Display for Lower Twine
68
Function Description of Upper Twine Motion Indicator
69
Description of Functions of Electric Knotter Monitoring
69
Tying Cycle - Operating Description
70
Description of Bale Ejector/Bale Chute Functions
71
Description of Compressed Air Reservoir Functions
71
Description of Functions of Central Lubrication System
72
Description of Hydraulic System Functions
73
Description of Bale Brake Functions
73
Technical Data
74
Dimensions
74
Weights
74
Technically Permitted Maximum Speed (Road Travel)
74
Airborne Noise Emission
74
Ambient Temperature
75
Tyres
75
Safety Chain
75
Universal Shaft
75
Bale Dimensions
75
Twine Wrapping and Tying Material
75
Requirements for Tractor - Power
76
Tractor Requirements - Hydraulics
76
Requirements for the Tractor - Electrics
76
Requirements for Tractor - Brake System
76
Consumables
76
Oils
77
Lubricating Grease
77
Silage Additives
78
Operating and Display Elements
79
Hydraulic Control Units of the Tractor
79
Bale Chute Keypad
79
Initial Operation
82
Scope of Delivery
82
Checklist for Initial Operation
84
Attaching the Hydraulic Support Jack
85
Mounting the Mechanical Support Jack
87
Mounting Drawbar Eye on Front Part of the Drawbar
88
Mounting the Drawbar Eye
89
Mounting Cuna Drawbar Eye (Only for Italy)
90
Mounting the Central Lubrication Line on the Drawbar Eye
90
Dismounting the Central Lubrication Line from the Reservoir
91
Routing Path of the Central Lubrication Line
91
Mounting the Central Lubrication Line on the Drawbar Eye
91
Routing Path of the Central Lubrication Line
92
Mounting the Central Lubrication Line on the Cuna Drawbar Eye
93
Adjusting the Drawbar Height
93
Gelenkwelle Anpassen [Walterscheid]
94
Check the Angle of the Universally-Jointed Drive Shaft
102
Drive Train: Adjusting Height
102
Adapting Hydraulic System
103
Setting the Bale Chute
104
Mounting Fire Extinguisher
105
Converting the Drawbar from Bottom to Top Hitching
105
Converting the Drawbar from Top to Bottom Hitching
106
Start-Up
107
Connecting the Machine to the Tractor
107
Installing Universal Shaft
109
Connecting the Hydraulic Hoses
111
Connecting Hydraulic Brake (Export)
112
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake
113
Connecting the Road Lighting
114
Connecting KRONE Terminal DS 500
114
Connecting the KRONE ISOBUS Terminal (CCI 800, CCI 1200)
116
Connecting Foreign ISOBUS Terminal
118
Connecting Joystick
119
Connecting the Camera to the KRONE ISOBUS Terminal CCI 800 or CCI 1200
122
Mounting the Safety Chain
122
Operation
124
Preparation for Baling Process
124
Applying/Releasing Flywheel Brake
125
Operate Twine Boxes
126
Operating the Twine Boxes Via the Terminal
126
Lowering the Twine Boxes
126
Raising the Twine Boxes
127
Swivelling Twine Boxes up
127
Swivelling Twine Boxes down
127
Operating the Twine Boxes Via the Bale Chute Keypad
128
Lowering the Twine Box Via the Bale Chute Keypad
128
Swivelling up the Twine Box Via the Bale Chute Keypad
128
Swivelling the Twine Box Hood Up/Down
129
Securing/Releasing Knotter Shaft
129
Securing the Lower Spools of Twine
130
Connecting Spools of Twine with each Other
130
Threading the Lower Twines on the Left Machine Side
135
Threading the Lower Twines on the Right Machine Side
138
Threading the Upper Twine on the Left Machine Side
141
Threading the Upper Twine on the Right Machine Side
144
Pick-Up
146
Locking/Releasing Pick-Up Via Stop Cock
146
Moving Pick-Up into Transport/Working Position
146
Starting/Stopping/Reversing Hydraulically Driven Pick-Up
147
Lifting/Lowering the Bale Chute
148
Lifting/Lowering the Bale Chute Via the Bale Chute Keypad
148
Raising/Lowering the Bale Chute Via the Terminal
149
Lower the Bale Chute
149
Lift Bale Chute
149
Operating the Bale Ejector
150
Coupling/Uncoupling the Bale Ejector
151
Operating the Bale Ejector Via the Bale Chute Keypad
151
Operating the Bale Ejector Via the Terminal
153
Operating the Support Jack
154
Locking/Releasing Hydraulic Support Jack Using the Stop Cock
155
Releasing/Applying the Parking Brake
156
Folding Down/Up the Ladder
156
Fitting Wheel Chocks
157
Initiate the Tying Process Manually
157
Finishing the Tying Process Manually
158
Switching Working Lights on and off Via the Bale Chute Keypad
159
Operating the Working Lights Via the Terminal
159
Switching on All Working Lights
161
Switching off All Working Lights
161
Working Lights - Switching Working Lights On/Off
161
Working Lights - Switching Maintenance Lighting On/Off
162
Working Lights - Switching Rear Lighting On/Off
162
Working Light - Switching Side Hood Lighting On/Off
163
Switching the Warning Beacon On/Off
163
Removing/Mounting the Safety Device Which Prevents Unauthorised Use
164
Operation of Machine Without Bale Chute
164
KRONE ISOBUS Terminal (CCI 800, CCI 1200)
166
Touchable Display
166
Switching Terminal On/Off
167
Design of Display
168
Design of the KRONE Machine Application
168
KRONE Terminal DS 500
170
Touchable Display
170
Switching Terminal On/Off
170
Design DS 500
171
Foreign ISOBUS Terminal
173
Varying Functions to KRONE ISOBUS Terminal
173
Acoustic Signals
173
Terminal - Machine Functions
174
Status Line
174
Keys
175
Displays on the Working Screen
182
Displays on the Information Bar
184
ISOBUS Shortcut Button (ISB)
186
Selecting Working Screens
187
Automatic Call of the Road Travel Screen
188
Changing to Automatic Mode
189
Changing to Manual Mode
189
Switching the Warning Beacon On/Off
189
Switching on All Working Lights
189
Switching off All Working Lights
190
Working Lights - Switching Working Lights On/Off
190
Working Lights - Switching Maintenance Lighting On/Off
190
Working Lights - Switching Rear Lighting On/Off
191
Working Light - Switching Side Hood Lighting On/Off
191
Releasing/Locking Self-Steering Axle
192
Operating the Starter Aid
192
Switching on Starter Aid
193
Switching off Starter Aid
193
Starting Hydraulically Driven Pick-Up
193
Stopping Hydraulically Driven Pick-Up
194
Opening/Closing Bale Channel Flaps
194
Operating the Bale Chute
194
Lower the Bale Chute
195
Lift Bale Chute
195
Automatic Bale Ejection
195
Selecting "Counter/Detail Counter" Menu
195
Selecting a Menu Level
195
Operating the Knotter
196
Trigger Knotter
196
Reset Bale Length to Zero
196
Operating Twine Boxes
196
Lowering the Twine Boxes
197
Raising the Twine Boxes
197
Swivelling Twine Boxes up
197
Swivelling Twine Boxes down
198
Setting the Target Bale Channel Flap Pressure (Manual Mode)
198
Setting Target Baling Force (Automatic Mode)
199
Setting Target Bale Length
199
Operating Machine Via Joystick
200
Auxiliary Functions (AUX)
200
Auxiliary Configuration of a Joystick
200
Terminal - Menus
202
Menu Structure
202
Recurrent Icons
204
Bring up Menu Level
205
Selecting a Menu
206
Changing Value
207
Changing Mode
208
Menu 1 "Knotter
208
Menu 1-1 "Correction Value for Bale Length
209
Menu 1-2 "Knotter Signal
209
Menu 1-3 "Knotter Monitoring
210
Menu 1-4 "Blowing Interval Knotter Cleaning
211
Menu 1-5 "Duration of Cleaning Operation
212
Menu 2 "Sensitivity of Direction Display
213
Menu 3 "Central Lubrication
213
Menu 4 "Weighing Device
214
Menu 5 "Moisture Measurement
216
Menu 5-1 "Error Message for Moisture Measurement
217
Select Internal / External Moisture Measurement, See Page
217
Menu 5-2 "Correction Value for Moisture Measurement
218
Menu 5-3 "Select Internal / External Moisture Measurement
219
Menu 7 "Packer
220
Menu 7-1 "Packer Filling
220
Packer, See Page
220
Packer Filling, See Page
220
Calibrate Sensing Rake, See Page
220
14.12.1.1 Selecting "Automatic Packer" Mode
221
14.12.1.2 Setting "Packer 1:1" Mode
222
14.12.1.3 "Packer Test" Submenu
223
Menu 7-2 "Calibrate Sensing Rake
224
Menu 8 "Self-Steering Axle
225
Setting the Speed for Blocking the Self-Steering Axle
226
Menu 12 "Silage Additives Unit
227
Menu 12-1 "Silage Additives Tank
228
Silage Additives Unit, See Page
228
Silage Additives Tank, See Page
228
Silage Additives Dosing, See Page
228
Menu 12-2 "Silage Additives Dosing
229
14.14.2.1 Setting the "Silage Additives Dosing by Time" Mode
230
14.14.2.2 Setting the "Silage Additives Dosing by Weight" Mode
230
14.14.2.3 Setting the "Silage Additives Dosing by Degree of Moisture" Mode
232
14.14.2.4 Setting the "Silage Additives Dosing Continuous Operation" Mode
234
Menu 13 "Counters
235
Menu 13-1 "Customer Counter
236
14.15.1.1 Detail Counter
237
Menu 13-2 "Total Counter
240
Menu 14 "ISOBUS
241
Menu 14-2 "Driving Speed/Direction of Travel Diagnostics
242
Menu 14-3 "Configuring Main Window
243
Menu 14-4 "Set Background Colour
245
Menu 14-5 "KRONE Smartconnect
246
Menu 14-9 "Switching between the Terminals
246
Menu 15 "Settings
247
Menu 15-1 "Sensor Test
248
Menu 15-2 "Actuator Test
253
Menu 15-3 "Software Info
257
Menu 15-4 "Error List
257
Driving and Transport
260
Preparing the Machine for Road Travel
261
Testing Road Lighting
262
Adjusting Self-Steering Axle
262
Releasing the Compressed Air Brake for Manoeuvring the Machine
264
Releasing the Hydraulic Brake for Manoeuvring the Machine
264
Parking the Machine
265
Preparing the Machine for Shipment
266
Securing the Front Hood
266
Securing the Top Hood
267
Securing the Guide Wheels of the Pick-Up
267
Lifting the Machine
268
Lashing the Machine
269
Settings
270
Setting the Working Height of the Pick-Up
270
Setting the Depth Limiter
271
Setting the Bearing Pressure of the Guide Wheels
272
Setting the Crop Press Roller Unit
272
Setting the Knotter Shaft Brake
273
Adjusting the Twine Brake at the Twine Box
274
Checking/Setting Twine Tension on Upper Twine
275
Checking/Setting Twine Tension on Lower Twine
276
Maintenance - General Information
277
Maintenance Table
277
Maintenance - before the Season
277
Maintenance - after the Season
278
Maintenance - Once after 10 Hours
279
Maintenance - Once after 50 Hours
279
Maintenance - Every 10 Hours but at Least Once a Day
280
Maintenance - Every 50 Hours
280
Maintenance - Every 200 Hours
280
Maintenance - Every 2 Years
281
Tightening Torques
281
Checking/Tensioning Drive Chains of the Pick-Up
285
Checking/Maintaining Tyres
286
Checking the Fire Extinguisher
287
Drain Condensation Water from the Compressed Air Tank
288
Retighten Tensioning Straps at the Compressed Air Tank
289
Cleaning Drive Chains
289
Checking/Venting Friction Disc Clutch on the Flywheel
290
Checking Wear Limit on Drawbar Eye 40
291
Checking Wear Limit on Drawbar Eye 50
291
Check Wear Limit on Ball Drawbar Eye 80
292
Checking Wear Limit on Ball Joint Drawbar Eye [Attachment Category 3]
292
Checking Wear Limit on Ball Joint Drawbar Eye [Attachment Category 4]
293
Checking the Wear Limit on the Cuna Drawbar Eye
293
Retightening the Screw Connections on the Drawbar Eye
294
Retightening Screw Connections on the Front Part of the Drawbar
294
Maintenance - Central Lubrication Unit
295
Filling the Lubrication Tank of the Central Lubrication Unit
295
Maintenance - Lubrication
296
Lubricating Universal Shaft
296
Lubrication Chart - Machine
297
Maintenance - Hydraulics
303
Checking Hydraulic Hoses
303
Hydraulic Oil
304
Hydraulic Oil Tank
304
Changing High-Pressure Filter
305
Maintenance - Gearbox
307
Overview of Gearboxes
307
Main Gearbox
308
Packer Gearbox
309
Transfer Gearbox
310
Gearbox Pick-Up Top Part
311
Gearbox Pick-Up Bottom Part
312
Knotter Gearbox
312
Gearbox Starter Aid
313
Maintenance - Compressor
315
Cleaning/Changing the Filter Element at Compressor
315
Checking Oil Level and Changing Oil at Compressor
316
Maintenance - Silage Additives Unit
317
Overview of Silage Additives Unit
318
Filling the Silage Additives Tank
319
Emptying the Silage Additives Tank
319
Cleaning the Silage Additives Tank
320
Cleaning the Filter of the Silage Additives Unit
321
Rinsing the Silage Additives Unit
321
Removing / Cleaning the Nozzle from the Lubricant System
323
Removing the Residual Liquid from the Silage Additives Unit
323
Malfunction, Cause and Remedy
325
Malfunctions Electrics/Electronics
325
Error Messages
325
Possible Error Types (FMI)
326
Overview of Fuses
327
Remedying Sensor/Actuator Error
327
Faults When Picking up Crops
328
Removing Crop Blockages
329
Malfunctions on the Double Knotter
329
Malfunctions in the Central Lubrication System
334
Distributor Blocks of the Central Lubrication Unit
336
Main Distributor Block
336
Packer Distributor Block
336
Pick-Up Distributor Block
337
Steering Axle Distributor Block
338
Knotter Distributor Block
338
Plunger Distributor Block
339
Car Jack Contact Points
340
Waste Disposal
342
Appendix
343
Hydraulic Diagram - Working Hydraulics
343
Hydraulic Diagram - On-Board Hydraulic System
346
Index
348
Declaration of Conformity
359

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Krone 1099407 Original Operating Instructions (360 pages)

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