Krone BiG Pack 1290 HDP XC Original Operating Instructions
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Krone BiG Pack 1290 HDP XC Original Operating Instructions

Large square baler
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Original Operating Instructions
Document no.: 150000752_01_en
Large Square Baler
BiG Pack 1290 HDP XC
From machine no.: 976393

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Summary of Contents for Krone BiG Pack 1290 HDP XC

  • Page 1 Original Operating Instructions Document no.: 150000752_01_en Large Square Baler BiG Pack 1290 HDP XC From machine no.: 976393...

  • Page 2: Table Of Contents

    Main drive .......................... 43 Overload protections on the machine .................. 44 Description of pick-up functions .................... 47 Description of functions of crop press roller unit ................  48 Description of cutting unit functions ...................  48 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 3 Attaching the safety chain (export France) ................ 86 Compressed air connections for the compressed air brake ............ 87 Connecting lighting ........................ 88 Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) ........ 88 Connecting the KRONE ISOBUS terminal (CCI 1200) ..............  90 8.10 Connecting foreign ISOBUS terminal ..................
  • Page 4 11.2 Switching terminal on/off...................... 129 11.3 Design of display ........................ 130 11.4 Design of the KRONE machine application ................ 130 Foreign ISOBUS terminal ......................  132 12.1 ISOBUS Shortcut Button not available .................. 132 12.2 Varying functions to KRONE ISOBUS terminal ...............  133 12.2.1...
  • Page 5 16.14 Checking/setting twine tension on upper twine................  213 16.15 Checking/setting twine tension on lower twine ................  214 16.16 Setting the double knotter ...................... 214 16.16.1 Blocking/initiating function “tying process” ................ 215 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 6 Test run for tractor with constant flow system and machine with starter aid ...... 265 19.4.6 Test run for test rig and machine with starter aid.............. 266 Maintenance - Gearbox ...................... 267 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 7 Hydraulic diagram – on-board hydraulic system “Comfort 1.0” .......... 346 27.4 Hydraulic diagram - On-board hydraulic system “Medium 1.0” .......... 348 27.5 Circuit diagram [Medium 1.0/Comfort 1.0] ................ 350 Index............................ 413 Declaration of conformity .....................  421 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 8 Contact Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Straße 10 48480 Spelle Germany Telephone switchboard + 49 (0) 59 77/935-0 Telefax switchboard + 49 (0) 59 77/935-339 Telefax spare parts warehouse do- + 49 (0) 59 77/935-239 mestic Telefax spare parts warehouse export + 49 (0) 59 77/935-359 Internet www.landmaschinen.krone.de...

  • Page 9: Information On This Document

    Information on This Document Validity This document is valid for machines of type: BiG Pack 1290 HDP XC All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

  • Page 10: Figures

    This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration. Icons in figures The following icons can be used in the figures: BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 11 CAUTION The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored. Example of a warning sign: BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 12: Conversion Table

    Litres per minute L/min 0.2642 US gallons per minute Cubic metres m³/h 4.4029 per hour Force Newton 0.2248 Pound force Length Millimetre 0.03937 Inch Metre 3.2808 Foot Power Kilowatt 1.3410 Horsepower BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 13 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 14: Safety

    2.3.1 Importance of operating instructions The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 15: Personnel Qualification Of The Operating Personnel

    „ Keep children away from the machine. „ Keep children away from consumables. „ Make sure that there are no children in the danger zone, especially when starting and triggering machine movements. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 16: Connecting The Machine

    „ All maintenance and setting work must be performed according to the chapters “Maintenance and Setting”. „ Before performing any maintenance and setting work, shut down and safeguard the machine, refer to page 26. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 17: Danger Zones

    „ Do not switch on the drives and engine if the minimum safety distance has not been observed. „ If people fail to observe the minimum safety distance, switch off the drives. „ Switch the machine off in shunting and field mode. The safety distance is: BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 18 „ Ensure that all protective devices are mounted and brought into protective position. „ Make sure that there is no one in the danger zone of PTO shaft and universal shaft. „ Switch off drives in case they are not needed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 19: Ensuring Functionality Of Safety Devices

    2.3.12 Personal protective equipment The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 20: Safety Markings On The Machine

    If changed handling characteristics are not considered, the driver may cause accidents. „ Observe measures for driving on road and field,refer to page 190. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 21: Parking The Machine Safely

    Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents. „ Use only consumables which comply with the requirements of the manufacturer. For requirements on consumables, refer to page 59. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 22: Dangers Arising From Environment

    „ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside. „ Move away from the machine with very small steps. In doing so, make sure that your feet are close to one another. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 23: Sources Of Danger On The Machine

    Hot surfaces The following components may become hot during operation: • Capacitor (optional) „ Maintain a sufficient distance from hot surfaces. „ Allow machine parts to cool down and wear protective gloves. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 24: Dangers In Connection With Certain Activities: Climbing Up And Down

    „ Before performing any work under raised machines or machine parts, secure the machine or machine parts with rigid safety support or with hydraulic shut-off device or by supporting against lowering. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 25: Dangers In Connection With Certain Activities: Working On Wheels And Tyres

    Wheel assembly and tyre assembly require sufficient knowledge and prescribed mounting tool. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.

  • Page 26: Safety Routines

    „ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used. „ Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 27: Safely Performing Oil Level Check, Oil Change And Filter Element Change

    „ Ensure that there is nobody in the danger zone of the actuated moving machine parts. „ Switch on the ignition. „ The actuator test must only be performed from a safe position outside the area that is affected by machine parts moved by the actuators. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 28: Safety Labels On The Machine

    Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.
  • Page 29 Safety Safety labels on the machine BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 30 Safety Safety labels on the machine Position and meaning of safety labels Left-hand machine side and front view BPG000-003 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 31 „ Before working on the pick-up, switch off the PTO shaft and the engine. 5. Ord. no. 939 408 2 (1x) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 32 Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. 10. Order no. 939 529 0 (1x) For France only BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 33 „ Observe the notes in the operating instructions before removing and repairing the pressure accumulator. „ The pressure accumulator must only be removed and repaired by a specialist workshop. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 34 Safety Safety labels on the machine Right-hand machine side and rear view BPG000-005 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 35 Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 36: Safety Equipment

    Danger to life from machine parts folding down or lowering. „ Ensure that there is nobody in the swivel range of the machine parts. „ Keep distance to moving machine parts. Safety equipment BPG000-006 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 37 • The attachment of the safety chain is not obligatory in all countries. • The countryspecific regulations for using the safety chain during transportation of the machine must be observed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 38: Smv Emblem

    The SMV emblem (1) is at the rear in the centre or on left. If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 39: Data Memory

    - if applicable in consultation with an expert. Additional functions regulated by a contractual agreement with the customer (e.g. remote maintenance) permit the transmission of certain machine data from the machine. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 40: Machine Description

    “Comfort 1.0” version Job computer Twine control and tensioning device (lower twine) Distributor central electrical system: Packer drive incl. cam clutch Fuses, relays Twine brake Cutting unit for "cutting unit" version BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 41 Drawbar measurement” version Central lubrication Drive of pick-up Twine box Drive of cutting unit, for "cutting unit" ver- sion Compressed air reservoir (knotter clean- Variable Filling System (VFS) ing) Twine brake BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 42: Labelling

    Thus, the baling flap pressure is reduced. If the material becomes dryer, the baling flap pressure is increased. Thus, the pressure display may fluctuate considerably. Bale quality and firmness remain at a constant level. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 43: Compressing A Big Bale

    The intermediate bearing transmits the force further to the intermediate universal shaft (3). The intermediate universal shaft drives the flywheel (4) via a friction clutch. The flywheel drives the main gearbox (5) via a cam clutch. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 44: Overload Protections On The Machine

    The main gearbox drives the cutting unit gearbox (1) via cam clutch. The cutting unit gearbox (1) drives the cutting unit. Overload protections on the machine The following components are protected by overload protections against damages. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 45 ü An error message is shown in the terminal. „ When the cam clutch responds, stop the tractor and reduce the rotational speed until the machine has cleared itself. ð The cam clutch automatically resumes its work. BPG000-013 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 46 ü An error message is shown in the terminal. „ When the cam clutch responds, stop the tractor and reduce the rotational speed until the machine has cleared itself. ð The cam clutch automatically resumes its work. BPG000-014 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 47: Description Of Pick-Up Functions

    The pick-up (1) is equipped with guide wheels (2). The working height of the pick-up (1) is set via the guide wheels (2), refer to page 198. The bearing pressure of the guide wheels (2) can be adjusted to the ground conditions via the spring (3),refer to page 200. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 48: Description Of Functions Of Crop Press Roller Unit

    The cutting cylinder then takes over the function of a conveyor between the pick-up and the pre-bale channel. The blades are divided into two groups: upper and lower blade group. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 49: Description Of Functions Of On-Board Hydraulic System

    The large-square baler is equipped with twine boxes on both machine sides. Each twine box is capable of holding 16 twine rolls. Of these, the twine rolls identified with an “R” are spare rolls. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 50: Description Of Functions Of Electric Twine Empty Display For Lower Twine

    „ In order to ensure sufficient tying safety, make certain that only synthetic twines with a running length of 100 – 130 m/kg are used. „ Only use KRONE original twine. 4.12 Description of functions of electric twine empty display for lower...

  • Page 51: Description Of Functions Of Electric Knotter Monitoring

    Knotter gearbox in idle position The knotter gearbox is in idle position if the trigger roller (1) is located in the recess of the cam disc (2) of the knotter gearbox. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 52: Description Of Bale Ejector/Bale Chute Functions

    The last big bale is transported to the bale chute via bale ejector. How to operate the bale ejector depends on if the machine is equipped with the “Medium 1.0” or the “Comfort 1.0” version, refer to page 111. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 53: Description Of Compressed Air Reservoir Functions

    Then, the sub- progressive distributors pump the grease to the individual lubrication points. The lubrication duration and the break times are controlled via terminal, refer to page 160. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 54: Description Of Hydraulic System Functions

    Load Sensing system) via the system screw (1) on the control block of the machine, refer to page 78. The control block is at front on left under the side hood next to the electronics box. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 55: Description Of Bale Brake Functions

    Lever in position (II) = rolls can be turned freely In order to ensure that the last big bale can be put down properly, the bale brake must be released for the last bale. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 56: Technical Data

    Number of tines (double tines per tine mounting) 20 units Feed Crop press roller unit and in- take roller Feed lateral (right/left) Conveyor auger Height setting by perforated bar on the support wheel BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 57 Automatically, manually or via the terminal Number of knotters 6 units Knotter cleaning Knotter fan Overload protection Friction clutch drive 3,000 Nm Flywheel overload clutch 9,000 Nm Pick-up overload clutch 1,200 Nm BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 58 Depending on how the machine is equipped, additional hydraulic connections may be necessary,refer to page 61. Tyre designation Maximum pressure Recommended tyre pres- sure Guide wheels 15x6.00-6 10PR 3.7 bar 1.5 bar BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 59: Consumables

    Wiolin ML SAE 90 packer Gearbox cutting unit top 2.8 L SAE 90 GL4 Wiolin ML SAE 90 part Gearbox cutting unit bot- 1.2 L SAE 90 GL4 Wiolin ML SAE 90 tom part BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 60: Lubricating Grease

    Manual lubrication points As required lithium soap with EP additives Lubricate the manual lubrication point until grease escapes at the bearing point. After lubricating, remove the grease escaping from the bearing point. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 61: Operating And Display Elements

    For “Comfort 1.0” version Icon Designation Connection for control block • Lift blade cassette • Lift/lower support jack • Lift/lower bale chute • Move bale ejector in/out • Lower blade cassette Single-acting control unit BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 62: Control Block "Bale Chute/Bale Ejector

    The bale ejector is moved backward or forward via the lever (4), refer to page 111. In order to operate the blade cassettes via control unit, the stop cocks (1, 2) must be closed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 63: Initial Operation

    „ Lay the hydraulic hoses (1) to the outside. „ In order to remove the support jack (4), screw out the 4 screws (6), remove the support jack and put it down to the side. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 64 „ If the connections “Retracting/extending support jack” are interchanged, change hydraulic hoses (4, 6) at hydraulic support jack. „ If the connections “Retracting/extending support jack” are correct, retract or extend the support jack until the machine is in horizontal position. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 65: Adjusting The Drawbar Height

    „ Adjust the height of the drawbar eye (6) to the height of the tractor hitch. „ Mount the screws (5). Æ If the adjustment of the drawbar eye is not sufficient, adjust the side parts (4). Tightening torque, refer to page 242. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 66: Drive Train: Adjusting Height

    In order to have an ideal power transmission, the articulation angle of the universally-jointed drive shaft must be as small as possible in the range of the intermediate bearing. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 67: Adjusting Universal Shaft [Bypy]

    „ In order to protect the retaining spring (10) against loss, unhook the retaining spring (10) and leave it in one of the both boreholes of the slide ring (9). „ Widen the outer raceway (8) and the slide ring (9) and remove them. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 68 „ To ensure that the Teflon coating is complete, fuse the Teflon coating at the end of the section tubes by using a lighter. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 69 „ Grease the raceway seat of the inner section tube (1). „ Insert the inner raceway (2) into the groove. „ Slide on the inner guard tube (4) and secure with screws (3). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 70 If the outer guard tube touches the marking (2), continue to shorten the both universal shaft halves as described above by the same length until the outer guard tube does no longer touch marking,refer to page 67. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 71: Gelenkwelle Anpassen [Walterscheid]

    „ In order to remove the protective cap (1) from the universal shaft half (2), push in the both locks (3) using a screwdriver and push back the protective cap (1). „ Put aside the protective cap (1) for later reinstallation. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 72 „ Mount the clamping bridge (4) by means of the screws (3). „ Determine dimension X and mark it on the outer guard tube (1). „ Remove the universal shaft halves (1,2) on tractor and machine side. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 73 Dismounting inner guard tube BP000-395 „ Loosen the inner guard tube (1) from the slide ring (3) by lightly tapping the cap (2) and push it back. „ Dismount the seal (4). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 74 „ Slide the seal (1) onto the section tube and mount with 2 screws (2). Æ The screws must not protrude into the inside of the tube. „ Grease the inner section tube (3) from the outside. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 75 „ Turn the collar (1) until you can feel a stop, refer to detail (I). „ Mount the 3 screws (5). „ Use a screwdriver (3) to pull the collar (1) over the locks (4) of the guard funnel (2) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 76 „ Drill three boreholes of Ø 25 mm into the outer guard tube (3), file them to an oblong hole and deburr. „ Mount the outer guard tube (3), refer to page 75. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 77 „ Mount the clamping bridge (7) by means of the screws (8). Tightening torque: M12=80 Nm, M14=130 Nm, M16= 200 Nm. „ Bring the machine into the widest position (straight-ahead driving). „ Shut down and safeguard the machine, refer to page 26. „ Determine the dimension Y. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 78: Adapting Hydraulic System

    Otherwise the bales will be damaged when they are placed on the ground. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 79: Mounting Fire Extinguisher

    „ Insert the fire extinguisher (1) into the left support on the drawbar so that the operating instructions on the type plate are readable and show to the outside. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 80 Æ If it is possible to close the fasteners manually: „ Shorten the length of the tensioning straps so far that the fasteners can only be closed by an auxiliary tool (e. g. screwdriver). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 81: Start-Up

    „ Couple and connect the hoses and cables to the designated connections as described in the operating instructions. Connecting the machine to the tractor For “drawbar eye” version For „ball drawbar eye Ø 80“ version BPG000-066 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 82: Installing Universal Shaft

    The machine could be damaged if the universal shaft length is not checked when changing the tractor. „ In order to avoid damage to the machine, check universal shaft length every time the tractor is changed and correct it, if necessary, refer to page 67. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 83 Otherwise parts may touch the universal shaft which leads to damages at the tractor and/or machine. „ Ensure there is enough room for the universal shaft to swivel in all operating states (cornering with maximum steering angle). BP000-096 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 84: Connecting The Hydraulic Hoses

    ) to the connection for the depressurised return. „ Place the hydraulic hose ( ) into the support on the machine. INFORMATION Alternatively, the hydraulic hoses (P/T) can be connected to a double-acting control unit. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 85: Connecting Hydraulic Brake (Export)

    Certain export versions are provided with a hydraulic brake. These models require a brake valve on the tractor. The corresponding hydraulic hose is connected to the brake valve on the tractor side. The brake is activated by actuating the brake pedal. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 86: Attaching The Safety Chain (Export France)

    If the machine detaches unintentionally, the safety valve triggers the emergency brake and the safety chain tears off at the weaker chain link. The chain link is destroyed in this process and must be replaced. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 87: Compressed Air Connections For The Compressed Air Brake

    Connecting Observe the correct order when connecting the compressed air lines. „ Firstly, connect the brake line (1) (yellow coupling head). „ Then connect the supply line (2) (red coupling head). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 88: Connecting Lighting

    „ Connect the 7-pin plug of the connection cable (2) to the 7-pin socket (3) of the tractor. „ Lay the connection cable (2) so that it does not touch the tractor wheels. Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit.
  • Page 89 Start-up Connecting the KRONE ISOBUS terminal (CCI 200, DELTA terminal) Tractors with integrated ISOBUS system EQ001-145 ü The machine is shut down and safeguarded, refer to page 26. Connection terminal to tractor „ Connect the 8-pin plug (2) of the cable (3) to the 8-pin socket (1) (CAN1-IN) of the terminal.

  • Page 90: Connecting The Krone Isobus Terminal (Cci 1200)

    ü The machine is shut down and safeguarded, refer to page 26. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 8-pin plug (2) of the cable (3) to the 8-pin socket (1) (CAN1-IN) of the terminal.
  • Page 91 Start-up Connecting the KRONE ISOBUS terminal (CCI 1200) INFORMATION To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal. Tractors with integrated ISOBUS system EQ001-173 ü The machine is shut down and safeguarded, refer to page 26.

  • Page 92: Connecting Foreign Isobus Terminal

    ü The machine is shut down and safeguarded, refer to page 26. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

  • Page 93: Connecting Joystick

    For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. 8.11 Connecting joystick INFORMATION Follow the supplied joystick operating instructions for attachment of the joystick in the tractor cabin. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 94 Start-up 8.11 Connecting joystick KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 ü The machine is shut down and safeguarded, refer to page 26. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick.

  • Page 95: Fastening Safety Chain

    ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick. „ Connect the 9-pin plug (4) of the joystick to the 9-pin socket (5) (In-cab).
  • Page 96 „ Mount the safety chain (1) with the shackle (2) on the machine. BP000-106 „ Install the safety chain (1) on an eligible position (for example: [I] oder [II]) on the tractor. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 97: Operation

    „ Slowly increase the PTO speed to 1000 rpm. „ Wait until the pre-selected target bale channel flap pressure is reached in the terminal before driving up into the swath for the first time, refer to page 147. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 98: Applying/Releasing Flywheel Brake

    Æ The flywheel is now braked. Æ When the electronics of the machine are turned on, a hoot will sound. Æ If the flywheel is braked, no pressure builds up in the bale channel. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 99: Opening/Closing The Side Hood

    „ Ensure that the side hood (2) is locked by pulling it. Æ If the side hood (2) cannot be opened, it is locked. Æ If the side hood (2) can be opened, press it down again until the locking (1) closes. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 100: Lift/Lower Twine Box

    „ Press down the twine box (4) and lift the locking piece (5) from the hook (6). „ Press the locking lever (2) upwards in order to lock the twine box (4). „ Close the side hood (1) and secure it, refer to page 99. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 101: Securing/Releasing Knotter Shaft

    ü The machine is shut down and safeguarded, refer to page 26. ü The knotter shaft is secured refer to page 101. Connecting upper twines (1) BPG000-026 „ Make sure that the upper twines never cross over each other. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 102 „ Tie the start of the twine from twine roll (1c) in a reef knot to the end of the twine from twine roll (1b). „ Shorten the ends of all reef knots tox = 15 - 20 mm. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 103: Threading The Lower Twine (Double Knotter)

    (8). „ Guide the 3 lower twines (1, 2, 3) from the outside through the eyes of the twine guide (8) and then further to the lower twine brakes. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 104: Threading The Upper Twine

    „ Guide the 3 upper twines (1, 2, 3) coming from the twine box (5) further to the upper twine guide (7). „ Guide the 3 upper twines (1, 2, 3) through the eyes of the upper twine guide (7) and then further to the twine brakes at the knotters. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 105 „ In order to tension the tensioning arm (11), pull back the upper twine in front of the twine guide eye (8). If the bale channel is filled: „ Read the actual bale length on the terminal. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 106: Pick-Up

    „ Move the stop cock (1) into position (II). 9.9.2 Moving pick-up into transport/working position Working position „ In order to lower the pick-up into working position, move the single-acting control unit ) into the float position. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 107: Locking/Releasing Self-Steering Axle Via Stop Cock

    Lifting/lowering blade cassette For “Comfort 1.0” version BP000-464 ü The machine is shut down and safeguarded, refer to page 26. „ Close stop cocks (1, 2) on the control unit of the machine. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 108: Lifting/Lowering Bale Chute

    „ Secure tractor against rolling away. „ Apply the parking brake  (refer to page 115) and the flywheel brake (refer to page 98) of the machine. For “Comfort 1.0” version BP000-133 Position (I) = Fold up bale chute BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 109 „ Apply parking brake, refer to page 115. „ Apply flywheel brakerefer to page 98. „ Without “Load Sensing” version: Actuate the control unit ( „ Unlock the mechanical locking (1) of the bale chute. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 110 „ Keep the momentary switch (2) pressed until the bale chute is lowered. Lifting into transport position „ Keep the momentary switch (3) pressed until the bale chute is fully lifted. „ Close the mechanical locking (1) of the bale chute. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 111: Operating The Bale Ejector

    „ Apply the parking brake  (refer to page 115) and the flywheel brake (refer to page 98) of the machine. „ Actuate the control unit ( „ Open the stop cocks (2) and (3). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 112 „ Without “Load Sensing” version: Actuate the control unit ( The key has several functions. If baling flaps have not been released „ Press in order to release the baling flaps. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 113 „ Keep the momentary switch (2) pressed until the bale ejector has moved forwards. „ Move the bale ejector backwards/forwards until the bale channel is empty. „ When the big bale is ejected, move the bale ejector back to the front. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 114: Operating The Support Jack

    „ Actuate the double-acting control unit ( ) until the support jack is retracted. Operating hydraulic support jack for “Medium 1.0” version BP000-144 ü The stop cock (1) is closed. „ Actuate the control unit ( BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 115: Releasing/Applying The Parking Brake

    „ In order to apply the parking brake, turn the crank handle (2) clockwise until a noticeable resistance can be felt. INFORMATION In order to prevent the machine from rolling away, use the wheel chocks in addition to the parking brake, refer to page 116. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 116: Fitting Wheel Chocks

    ü The machine is disconnected from the tractor. Initiating the tying process: ü The knotter shaft is releasedrefer to page 101. „ In order to initiate the tying process, move the lever (1) backwards. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 117: Finishing The Tying Process Manually

    „ Turn the flywheel (3) manually in the working direction (I) until the trigger roll (1) slides in the recess of the cam disc (2). 9.19 Switching the working light on/off Switching ON „ Press Æ The display switches from Switching off „ Press Æ The display switches from BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 118: Removing Crop Blockages

    • The valves (K1, K2 and K17) can be actuated by pressing in the magnetic plunger with a pointed object. • Unscrew the setting screw again (5) after each work step. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 119 The appropriate valves must be activated to carry out a function (e.g. lifting /lowering bale chute). The functional diagram shows the valves to be activated. In the following, an example is described. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 120: Emergency Manual Operation - Controlling Baling Force

    Without electronic control, the maximum force of pressure can be exceeded. This will not be prevented by an error message or an electronic regulation. This may cause substantial damage to the machine. „ After finishing this work, unscrew the knurled head screw (3) completely. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 121: Operation Of Machine Without Bale Chute

    9.22 Operation of machine without bale chute It is necessary to operate the machine without bale chute if for example a bale collector is connected to the rear of the machine. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 122 The terminating resistor (2) can be ordered by stating order number 20 086 023 *. BP000-407 ü The bale chute has been dismounted. ü The machine is shut down and safeguarded, refer to page 26. „ Establish the plug connection (2) with the terminating resistor (1). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 123: Krone Isobus Terminal (Cci 200, Delta)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-024 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

  • Page 124: Isobus Shortcut Button (Isb)

    Start knotter cleaning. Depending on the machine configuration: • Raise/lower blade cassette. • Move the bale ejector forwards/backwards. • The automatic bale ejection. • Raise/lower the bale chute. • Switch to MultiBale. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 125: Touchable Display

    To provide menu guidance and entry of values/data, the terminal is equipped with a touch- capable display. By touching the display, you can call up and change values in blue font. INFORMATION To execute functions, either use scroll wheel (1) or touch screen. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 126: Switching Terminal On/Off

    If machine is not connected "Main menu" If machine is connected "Road travel" EQG000-025 Switching off „ Press and hold down INFORMATION „ For more details on how the terminal functions, follow the terminal operating instructions. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 127: Design Of Display

    • Menu level, refer to page 153 Information bar (4) The information bar shows information about the working screen, refer to page 140, and can be configured individually, refer to page 175. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 128: Krone Isobus Terminal (Cci 1200)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

  • Page 129: Switching Terminal On/Off

    Switching off „ Press and hold down the key (1). INFORMATION „ For more details on how the terminal functions, follow the terminal operating instructions. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 130: Design Of Display

    „ For more details on how the terminal functions, follow the terminal operating instructions. 11.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 134.
  • Page 131 KRONE ISOBUS terminal (CCI 1200) Design of the KRONE machine application 11.4 Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function. There are the following main window views: • Road travel screen, refer to page 142...

  • Page 132: Foreign Isobus Terminal

    When using terminals and other operation units which have not been delivered by KRONE mind that the user: ü assumes the responsibility for the use of KRONE machines when using the machine on operation units (terminal / other operating elements) which have not been delivered by KRONE.

  • Page 133: Varying Functions To Krone Isobus Terminal

    The job computer provides information and control functions of the machine on the display of the external ISOBUS terminal. Operation with an external ISO terminal is similar to the KRONE ISOBUS terminal. Prior to start-up, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions.

  • Page 134: Terminal - Machine Functions

    „ Remedy the malfunction when the error message is displayed, refer to page 278. „ If the malfunction cannot be remedied, consult a KRONE service partner. 13.1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels.

  • Page 135: Keys

    Blades are active Cutting in progress. Blades are not active No cutting in progress. 13.2 Keys Page 1/2 = keys for "Maintenance" Page 2/2 = keys for "Work" AUTO AUTO EQG000-027 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 136 Release self-steering axle Releases the self-steering axle. When the icon flashes, the self-steering axle is released. When the icon is displayed continuously, the self-steering axle is locked. refer to page 144 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 137 Switch off starter aid When the symbol flashes, the starter aid is running. When the speed of the starter aid is reached, the system switches off the starter aid. refer to page 144 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 138: Displays On The Working Screen

    • Up to 3 arrows can be displayed. • 1 arrow: Low change in direction required. • 3 flashing arrows: Greater change in direction required. • The direction display can be set, refer to page 159 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 139 • Is displayed briefly after a knot is tied. • When the knotter signal is activated, a horn sounds for approx. 1 s, refer to page 157. Bale ejector active Self-steering axle locked Warning beacon switched Warning beacon switched BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 140: Displays On The Information Bar

    The adjacent number indicates the selec- bales ted customer counter (customer counter 19 in the example). Current degree of moisture of the crops Bale weight Weight of the last weighed bale BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 141: Selecting Working Screens

    „ Press longer. From the road travel screen „ Press Æ When the terminal is switched on, the machine starts in manual mode with a target bale channel flap pressure of 50 bar. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 142: Automatic Call Of The Road Travel Screen

    Changing to automatic mode „ Press Æ The display shows the icon (automatic mode). AUTO 13.8 Changing to manual mode „ Press AUTO Æ The display shows the icon (manual mode). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 143: Switching The Warning Beacon On/Off

    „ To select the previous functions for the machine, press Æ The display switches from 13.11 Switching the working light on/off Switching ON „ Press Æ The display switches from Switching off „ Press Æ The display switches from BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 144: Releasing/Locking Self-Steering Axle

    When the speed of the starting aid is reached, the system switches off the starting aid. Switching off „ To switch off the starting aid, press Æ The display switches from Æ The starting aid is switched off. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 145: Opening/Closing Bale Channel Flaps

    Æ The "Detail counter" menu is displayed, refer to page 169. 13.18 Selecting a menu Level „ To bring up the menu level from the working screen, press Æ The display indicates the menu level. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 146: Reset Bale Length To Zero

    After several seconds, the pressure set by the user is built up again. The bale channel flap pressure is displayed in bar or PSI depending on selected system of units. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 147: Setting Target Baling Force (Automatic Mode)

    The target bale length (2) can be changed steplessly at any time. It is not recommended to switch over the target bale length at the end of the bale, as the knotter could actuate too late. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 148: Operating Machine Via Joystick

    The following functions are available in the “Auxiliary” (AUX) menu: Auxiliary Function Lift blade cassette Lower blade cassette Increase baling pressure/baling force Reduce baling pressure/baling force Switch to manual/automatic mode AUTO Start/stop starting aid Lock/release self-steering axle BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 149: Auxiliary Configuration Of A Joystick

    Operating machine via joystick 13.25 INFORMATION For further information, please refer to the operating instructions of the used terminal. 13.25.2 Auxiliary configuration of a joystick Recommended configuration of a WTK joystick AUTO EQ001-149 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 150: Terminal - Menus

    Bale scale, refer to page 161 Moisture measurement, refer to page 163 Error message for moisture measurement, refer to page 163 Correction value for moisture measurement, refer to page 164 Silage additives unit refer to page 166 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 151 Settings, refer to page 179 15-1 Sensor test, refer to page 179 15-2 Actuator test refer to page 185 15-3 Software information, refer to page 189 15-4 Error list, refer to page 189 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 152: Recurring Icons

    Disk The mode or value is saved. Plus Increase the value. Minus Reduce the value. Arrow pointing to the right Display next mode. Arrow pointing to the right Display previous mode. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 153: Bring Up Menu Level

    Menu 14 “ISOBUS”, refer to page 173 Menu 15 “Settings”, refer to page 179 14.4 Selecting a menu Calling up menu The menus are selected depending on used terminal (touch sensitive or not touch sensitive). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 154: Changing Value

    For the settings in the menus, values must be entered or changed. The values are selected depending on used terminal (touch sensitive or not touch sensitive). For version with touch sensitive or not touch sensitive terminal • By means of the scroll wheel BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 155: Changing Mode

    „ To select the previous mode, press „ To save, press Æ An acoustic signal sounds, the set mode is saved and the icon is briefly displayed in the upper line. „ To leave the menu, press BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 156: Menu 1 "Knotter

    Because of the different properties of materials (e.g. straw, silage) the actual bale length may deviate from the set setpoint value. The correction value can be used to correct this deviation. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 157: Menu 1-2 "Knotter Signal

    „ To open the menu, press Æ The display shows the "Knotter signal" menu. Recurring icons refer to page 152. Display area One of two modes can be selected: BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 158: Menu 1-3 "Knotter Monitoring

    One of two modes can be selected: Icon Designation Explanation Knotter monitoring activ- The upper twines are individually mon- ated itored. Mode 1/2 Knotter monitoring deactiv- The upper twines are not monitored. ated Mode 2/2 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 159: Menu 1-4 "Blowing Interval Knotter Cleaning

    The higher the sensitivity of the direction display is set, the stronger the motion indication appears in the form of arrows on the working screen. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 160: Menu 3 "Central Lubrication

    EQ001-003 / EQ001-065 ü For The menu level is active, refer to page 153. „ To open the menu, press Æ The display shows the “Central lubrication” menu. Recurring icons refer to page 152. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 161: Menu 4 "Bale Scales

    • Adjustable value range: 90 - 110 % • Factory setting: 100 % Value • Calculated weight • Unit depending on selected system of units Zeroise • Zeroise only when the bale scales are unloaded. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 162 Æ The icon is briefly displayed and the value is saved. INFORMATION „ If the limit range is not adequate to adjust the bale scales, contact KRONE customer service. Zeroising bale scales If there is no bale (weight) on the bale scale when the bale chute is lowered but a value (2) is displayed, the sensors B55 “Force sensor rear left”...

  • Page 163: Menu 5 "Moisture Measurement

    In this menu the value is set from which the error message 36 "Crops too moist" appears on the display. The error message for the display can also be deactivated or activated. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 164: Menu 5-2 "Correction Value For Moisture Measurement

    Menu 5-2 "Correction value for moisture measurement" In this menu a correction value can be set for the moisture measurement if the displayed value deviates from the value of an external measuring system. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 165 Setting the correction value „ Press until the value (1) matches the measured value. „ To save the value, press Æ The icon is displayed briefly. Æ The value is saved. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 166: Menu 6 "Silage Additive System

    The silage additive system is switched on AUTO automatic mode as soon as the pick-up is in the float posi- tion. Mode 3/3 Changing mode „ Call up and save mode, refer to page 155. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 167: Menu 13 "Counters

    NAME 03 NAME 04 NAME 05 EQ001-008 / EQ001-070 ü Menu 13 “Counter” is called.“ refer to page 167. „ To open the menu, press Æ The display shows the "Customer counter" menu. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 168 Activating customer counter ü The detail counter is called. „ To select the customer counter, press „ To activate the customer counter, press Æ The new activated customer counter is highlighted in grey. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 169: 14.13.1.1 Detail Counter

    Selected customer counter • Here customer counter 1 • Further information refer to page 168. “Total bales” counter Number of all bales “Uncut bales” counter For the “cutting unit” version: Number of uncut bales BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 170 ð The designation of the customer counter is not deleted. Change the number of bales „ Press until the customer counter has been selected. The selected customer counter must not be activated. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 171: Menu 13-2 "Total Counter

    For the "bale scales" version: the "Average weight" counter 14.13.2 Menu 13-2 "Total counter" 13-2 EQ001-008 / EQ001-072 ü The main menu 13 "Counter" has been selected, Menu 13 “Counters”. „ To open the menu, press BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 172 Designation Explanation "Total weight" counter Total weight of all compressed bales. Cannot be deleted Season counter 1 Can be deleted Season counter 2 Can be deleted Recurring icons refer to page 152. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 173: Menu 14 "Isobus

    Depending on how the machine is equipped, the “ISOBUS” menu is divided into the following sub-menus: Menu Sub-menu Designation ISOBUS, refer to page 173 14-1 Diagnostics Auxiliary (AUX), refer to page 174 14-2 Diagnostics driving speed/direction of travel, refer to page 175 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 174: Menu 14-1 "Diagnostics Auxiliary (Aux)

    The functions cannot be executed in this menu. EQG000-011 ü Menu 14 “ISOBUS” is called, refer to page 173. „ To open the menu, press Æ The display shows the “Auxiliary Diagnostics (AUX)” menu. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 175: Menu 14-2 "Driving Speed/Direction Of Travel Diagnostics

    Each display element can be selected only once. Depending on the machine configuration, up to 9 display elements can be selected which 5 display elements are to be displayed in the main window. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 176 The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). Current total number of The adjacent number indicates the selec- bales ted customer counter (customer counter 19 in the example). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 177: Menu 14-4 "Set Background Colour

    „ To open the menu, press Æ The display shows the “Background colour” menu . Recurring icons refer to page 152. Display area You can select between three modes. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 178: Menu 14-9 "Switching Between The Terminals

    Loading may take a few minutes. EQG000-013 ü Menu 14 “ISOBUS” is called, refer to page 173. „ To change to the next terminal, press BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 179: Menu 15 "Settings

    In the sensor test, the sensors installed on the machine are checked for faults. Furthermore the sensors can be correctly set in the sensor test. There is no guarantee the machine is working correctly until after the sensors have been adjusted. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 180 There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 350. Electrical component identification: ORI Sensor Designation Flywheel brake Blade cassette up Monitoring lubricant flow Plunger at rear (measuring) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 181 Knotter monitoring Bale chute Bale ejection Needle connecting rod right Bale ejector Star wheel Baling flap pressure Force sensor left Force sensor right Pick-up speed Position MultiBale Bale on table Pick-up position BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 182 Possible status displays of the sensors Icon Designation Sensor attenuated (metal in front of the sensor) Sensor unattenuated (no metal in front of the sensor) Momentary switch pressed Momentary switch not pressed BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 183 Possible pushbuttons (depending on the machine configuration) Electrical component identification: ORI Moment- Designation ary switch Lift blade cassette Lower blade cassette Move in bale ejector Move out bale ejector Lift bale chute Lower bale chute BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 184: 14.15.1.1 Checking/Setting Sensor B22 "Bale On Table

    Æ The sensor has been set correctly if the sensor test shows that the sensor is unattenuated. Æ If the sensor test shows that the sensor is attenuated, adjust the sensor until the sensor test shows that the sensor is unattenuated. BP000-246 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 185: Menu 15-2 "Actuator Test

    „ Observe the safety routine "Run actuator test safely", refer to page 27. ü Menu 15 “Settings” is called, refer to page 179. „ To open the menu, press Æ The display shows the "Actuator test" menu. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 186 Release baling flaps Pressure limiting valve baling flaps Starter aid Steering axle Blade cassette active plunger surface Blade cassette active annular surface Cleaning 1 Cleaning 2 Central lubrication system Motor knotter triggering BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 187 Errors are only displayed if the actuator is switched on and actuator test can be performed. The LED on the plug can also be checked directly on the actuator. „ Press to switch the actuator on. „ Press to switch the actuator off. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 188 With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature). Diagnostics motors 15-2 state: 2 EQG000-053 „ Press to execute the function. „ Press to execute the function. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 189: Menu 15-3 "Software Info

    „ In order to display the present error messages, press Æ A window with the present error messages opens. Further information, refer to page 278. Meaning, cause and remedy of error messagesrefer to page 281. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 190: Driving And Transport

    ü All guards are closed and locked. ü For “retractable ladder” version: the ladder is raised, . ü The bale channel is empty, refer to page 111. ü The flywheel brake is applied, refer to page 98. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 191: Checking The Lighting System

    Observe the user instructions provided by the tractor manufacturer for parallel operation of the tractor control units! The locking cylinder of the self-steering axle must be connected before or at the same time as the other hydraulic supply elements of the machine! BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 192 Æ The current status of the self-steering axle is displayed in the status line, Status line. Releasing „ Depressurise the single-acting control unit ( ) and set it to “Lower”. Æ This can largely prevent scraping of the tyres when cornering. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 193 ð The icon flashes until the self-steering axle is locked. Æ The display switches from „ Depressurise the control unit ( Releasing „ Press ð The icon flashes until the self-steering axle is released. Æ The display switches from BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 194: Releasing The Compressed Air Brake For Manoeuvring The Machine

    Æ As soon as the hoses are again connected to a compressed air brake system, the button (2) is pushed back automatically into its initial position (II). 15.5 Releasing the hydraulic brake for manoeuvring the machine ü For “self-steering axle” version: The wheels are straight, refer to page 192. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 195: Parking The Machine

    „ With “hydraulic brake (export France)” version: Loosen the safety chain on the tractor side. „ For “drawbar eye” version: Lossen the hitching device according to the operating instructions of the tractor manufacturer. „ Drive the tractor carefully. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 196: Preparing The Machine For Shipment

    „ Raise the pick-up (1) and lock it, refer to page 106. „ Guide a cable tie (4) through the borehole (2) and through the frame of the guide wheel (3). „ Tighten the cable tie (4). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 197: Lifting The Machine

    „ Attach the hoist on the 4 lifting eyes of the machine. „ Ensure that the hoist is mounted correctly on the lifting eyes. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 198: Settings

    „ In order to prevent damages at the guide wheels and an increased wear to the pivot point of the pick-up, limit the lowering of the pick-up by means of the depth limiters, refer to page 199. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 199: Setting The Depth Limiter

    „ Check if the depth limiter is in the same position on both sides of the pick-up. „ Close the guard (3). „ In order to lower the pick-up, move the control unit ( ) into float position. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 200: Setting The Bearing Pressure Of The Guide Wheels

    „ Never operate the machine without a crop press roller unit. Setting the height of the crop press roller unit BPG000-036 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 201: Setting The Knotter Needles

    „ In doing so, the knotter needles and needle yokes must not come in contact with the frame, plunger or other parts during the upward or downward motion. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 202 If the knotter needles (1) do not lie centrally in the channel slots: „ Apply flywheel brakerefer to page 98. „ Loosen the screws (2). „ Align the knotter needles (1) to the channel slots and tighten them with screws (2). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 203: Setting The Height Of The Knotter Needles On The Knotter

    „ Make sure that the knotter needles (5) touch the knotter on the right in direction of travel when they enter the knotter. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 204: Check/Adjust Upper Dead Point Of The Knotter Needles

    NOTICE! Damage to the machine! If the needle brake is not checked and if necessary adjusted, after shortening/extending the needle connecting rod, the machine may be damaged. Check and, if necessary, adjust the needle brake after shortening/extending the needle connecting rod, refer to page 205. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 205: Checking/Setting The Needle Brake

    „ Tighten the counter nut (8). „ Check dimension X. Æ If the dimension is X=40 mm, the setting is correct. Æ If the dimension is not X=40 mm, the procedure must be repeated. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 206: Checking/Setting Position Of Knotter Needles To Plunger

    Æ If dimension X is not 60–90 mm, the position of the knotter needles to the plunger must be adjusted. Setting „ Dismount the universally-jointed drive shaft of the knotter gearbox. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 207: Simulating A Big Bale

    (3). Alternatively, a screwdriver instead of a shaft (3) can be used. 16.8 Checking/setting the upper needle BP000-181 ü The upper needle is tensioned. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 208: Checking/Setting The Twine Pusher

    If the twine pusher (3) does not grab the twine, the knotter hook cannot pick up the twine. Then, the twine pusher must be set. Checking/setting the twine pusher relative to knotter needle (needle yoke) ü The twine pusher shaft is relieved, refer to page 211. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 209: Checking/Setting The Twine Pusher Relative To The Channel Slot

    Checking/setting the twine pusher relative to the channel slot BPG000-050 „ Disconnect machine from tractor, refer to page 195. „ Apply flywheel brakerefer to page 98. „ Check if the knotter gearbox is in idle position, refer to page 117. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 210 „ Tension the twine pusher shaft, refer to page 211. Checking the overreach of the twine pushers at second knot BP000-184 „ Turn the flywheel manually in working direction until the first knot (closing knot) is tied. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 211: Tensioning/Releasing Twine Pusher Shaft

    Relieving the twine pusher shaft „ In order to relieve the spring (2), unwind the nut (3) to the thread end of the eyelet bolt. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 212: Setting The Knotter Shaft Brake

    Pre-setting: Dimension X = 30–35 mm „ In order to increase or reduce the drawing tension, the dimension X must be increased or reduced via wing nut (2). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 213: Checking/Setting Twine Tension On Upper Twine

    „ The dimension X must be reduced via wing nut (5). Reducing tensioning force „ The dimension X must be increased via wing nut (5). „ Repeat this process for all upper twines. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 214: Checking/Setting Twine Tension On Lower Twine

    The factory setting applies for original KRONE twine with a running length of 100-130 m/kg. If knotter errors occur when using twine with a different running length, the twine brake must be set.

  • Page 215: Blocking/Initiating Function "Tying Process

    The twine tears off. If there is not enough clamping effect, either no knot or a loose knot will form. Increasing clamping effect „ Tighten the nut (2) by approx. 60°. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 216: Setting The Twine Retainer

    The twine retainer (1) should only clamp the twine securely enough so that it is not pulled out of the twine retainer mechanism during the tying process. If the clamping effect is too great, it will tear the twine into shreds. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 217: Setting The Blade Lever

    „ Turn the flywheel manually in working direction until the blade lever roll has reached the highest point on the cam (4) in the knotter disc (5), refer to page 117. „ Apply the flywheel brake, refer to page 98. „ Check dimension X. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 218: Setting The Knotter Fan

    ü The machine is shut down and safeguarded, refer to page 26. „ In order to change the air flow in the air channel, manually lift the air guide plate (1) and move on the hole pattern (2). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 219: Setting The Plunger

    The four cam rollers (1) in the baling ram must provide equal support. 16.18.1 Setting plunger blades In order to ensure that the under side of the big bale has a smooth surface, the baling ram blade must be set accurately. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 220 „ Check the dimension X between blades and counterblade. Æ If the dimension is X=2-4 mm, the setting is correct. Æ If the dimension is not X=2-4mm, the procedure must be repeated. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 221: Checking/Setting The Cleaning Rails

    „ Adjust the cleaning rails (1) to dimension X=1–2 mm. „ Tighten the screws (3). „ Repeat this procedure for all cleaning rails. 16.18.3 Lateral setting of plunger BP000-217 The plunger (1) must be centered in the bale channel (2). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 222 Æ If the dimesion does not measure X=1–2 mm at the narrowest point during the whole movement, the process must be repeated until the dimension measures X=1-2 mm at the narrowest point of the bale channel. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 223: Setting Packer Relative To Plunger

    At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 224: Checking Packer Coupling

    ü The machine is shut down and safeguarded, refer to page 26. The packer coupling is correctly engaged when the outer markings (2) on the packer coupling correspond to the marking (1) on the cone of the packer coupling. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 225: Positioning The Packer Strip

    „ Keep turning the flywheel until the dimension is X=30-60 mm between the large roll of the packer strip (3) and underneath the inspection window. „ Secure the packer in this position with a mounting lever. „ Apply flywheel brakerefer to page 98. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 226: Positioning The Plunger

    At the same time, the large roll on the packer strip (11), which runs in front of the feeder strip (12), must be in the rangeof 30–60 mm under the inspection window (5). If the dimension is not set correctly, start carrying out the settings from the beginning, refer to page 223. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 227: Checking/Setting Variable Filling System (Vfs)

    Preset the threaded rod/stop of sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). BPG000-048 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 228: Variable Filling System (Vfs) Zero Position

    Y=5 – 8 mm away from the tip of the tripping ratchet (6). • the sensing rake (11) has a dimension of X=5 – 10 mm to the edge of the packer tray (12). „ Check the settings and correct them if required. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 229: Setting The Zero Adjuster

    „ Turn the flywheel manually in working direction (refer to page 117) until the roll (4) engages again in the zero adjuster (3). „ Make sure that tripping ratchet (6) does not move during the whole process. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 230: Setting The Rubber Pad On The Zero Adjuster

    ð If the dimension is X=185 mm, the setting is correct. ð If the dimension is not X=185 mm, the spring (2) must be set. „ Set the spring (2) to dimension X=185 mm. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 231: Setting The Triggering Sensitivity

    Moving the sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine, never move the threaded rod (9) into position (VI). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 232 „ Check the stop for the sensing rake and adjust it, if necessary, refer to page 231. „ Check the absorbing unit and adjust it, if necessary, refer to page 234. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 233: Setting Stop Of The Sensing Rake

    „ Correct the length of the threaded rod until the tines are outside the packer tray. Setting the stop „ Move the stop (10) until the dimension is X=2 mm. „ Tighten the nuts (19). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 234: Checking/Setting Absorbing Unit

    Stop position (III): The Variable Filling System (VFS) has been triggered, the tines of the sensing rake must be outside the packer tray. Checking absorbing mechanism ü The machine is shut down and safeguarded, refer to page 26. „ Release flywheel brake, refer to page 98. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 235: Setting The Flywheel Brake

    The same applies for the right side of the machine. The cutting length can be set in two ways: • via blade group control system or • via the number of inserted blades in the blade cassette. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 236 WARNING! Risk of injury due to spring pressure on the auxiliary tool! Do not release the auxiliary tool too early. „ Turn the auxiliary tool (1) until the cams of the blade groups are either in position ( ) or in position ( BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 237 „ Move the control unit ( ) on the tractor into float position and hold it until the blade cassette is completely lowered. For “Comfort 1.0” version Release „ Press ð The icons are displayed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 238 „ Insert the auxiliary tool (1) into the holder on the machine. Lifting blade cassette For “Comfort 1.0” version „ Actuate the control unit ( ) on the tractor until the blade cassette has been fully lifted. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 239 Setting the cutting length 16.22 For “Comfort 1.0” version Release „ Press ð The icons are displayed. Raising „ Press and hold Alternatively, the blade cassettes can be lowered via the external momentary switches. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 240: Maintenance - General Information

    Check/tension drive chains refer to page 248 Checking blades refer to page 245 Checking the bearing play of the rolls refer to page 251 Checking the functionality of the central lubric- ation system BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 241: Maintenance - Once After 10 Hours

    Checking blades refer to page 245 Checking the functionality of the brake system refer to page 273 Cleaning the machine refer to page 248 Check fire extinguisher refer to page 253 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 242: Maintenance - Every 50 Hours

    17.2 Tightening torques Metric thread screws with control thread INFORMATION The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 243 Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) 1,050 1,220 1,100 1,550 1,800 1,450 2,100 2,450 Metric thread screws with fine thread DV000-001 Thread size Strength class on screw head BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 244 The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. DV000-000 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 245: Checking/Changing Blades

    The machine will be damaged if blades cassettes are raised when they are not inserted and locked. „ Ensure that both blade cassettes are properly pushed in and locked before the blade cassettes are raised. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 246 WARNING! Risk of injury due to spring pressure on the auxiliary tool! Do not release the special tool too soon. „ Turn the special tool (1) until the cams on the upper and lower blade group control system are in position ( BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 247 For “Comfort 1.0” version Release „ Press ð The icons are displayed. Raising „ Press and hold Alternatively, the blade cassettes can be lowered via the external momentary switches. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 248: Cleaning The Machine

    „ Open the guard sheet on the right machine side. „ By tightening the nut (2), increase the tension of the spring (1). „ Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 249 „ By tightening the nut (2), increase the tension of the spring (1). „ Secure the nut (2) with the counter nut (3). „ Close the guard sheet of the pick-up. Shorten too long chains by removing a chain link. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 250: Checking/Maintaining Tyres

    Æ If the tyre pressure is too high, deflate air. Æ If the tyre pressure is too low, increase the tyre pressure. Check the intervals for the tyre pressure, refer to page 240. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 251: Checking/Replacing Rolls

    • If the roll has an axial play (3) of ≥1 mm. • If the shell surface (4) of the roll shows wear: Nominal diameter of roll in mm Wear in mm BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 252 (1) with a hexagon wrench. „ Apply flywheel brakerefer to page 98. „ Tighten the roll: Nominal diameter in Thread Tightening torque in Roll (II) in fig. M20 x 1.5 Roll (I) in fig. M24 x 1.5 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 253: Checking The Fire Extinguisher

    „ Check if the fire extinguisher is affected by apparent material damage, corrosion, leakage or a clogged hose and/or nozzle. „ Make certain that the indicator of the pressure gauge displays the green area. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 254: Maintenance - Lubrication

    Main drive universal shaft Universal shaft flywheel DVG000-001 ü The machine is shut down and safeguarded, refer to page 26. „ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the table. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 255: Lubricating Rolls For The Blade Lever

    Lubrication Unless otherwise prescribed, • Thinly apply with brush or use oils based on vegetable aerosol can on the sliding matter. surface. • Remove old and superfluous oil. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 256 Type of lubrication Lubricant Note Oiling Unless otherwise prescribed, • Distribute evenly. use oils based on vegetable matter. Left-hand machine side BP000-270 Every 10 operating hours BP000-271 a) tandem axle b) self-steering axle BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 257 Maintenance - Lubrication Lubrication chart - machine 18.3 Every 50 operating hours BP000-272 Every 200 operating hours BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 258 Maintenance - Lubrication 18.3 Lubrication chart - machine Right-hand machine side BP000-273 Every 10 operating hours BP000-274 a) tandem axle b) self-steering axle Every 50 operating hours BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 259 Maintenance - Lubrication Lubrication chart - machine 18.3 BP000-275 Every 200 operating hours BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 260: Maintenance - Hydraulics

    If oil and used oil filters are not stored and disposed of properly, the environment may be damaged. „ Store or dispose of used oil and oil filters according to statutory provisions. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 261: Hydraulic Oil

    ð If the oil level is indicated between the “min.” and “max.” marking: „ Insert the oil dipstick (1). ð If the oil level is indicated below the “min” marking: „ Top up oil via filling hole. „ Check oil level. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 262: Changing High-Pressure Filter

    „ Moisten the new filter element (4) with identical properties and push it onto the coupling lug (3). „ Check the O-ring seal (2) and, if necessary, replace it by a new one with identical properties. „ Moisten the O-ring seal (2) with service oil. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 263: Venting Control Block

    „ In order to supply the hydraulic system with pressure, set the control unit ( ) to pressure. „ Using an allen key (2 mm), loosen the inner hexagon socket-head screw (2) by one turn. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 264: Venting Control Block When The System Screw Is Screwed In

    Test run for tractor with Load Sensing system and machine with starter ü The system screw (1) is screwed in until the stop is reached. ü The flywheel brake is released. ü The hydraulic hose ( ) is connected. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 265: Test Run For Tractor With Load Sensing System And Machine Without Starter Aid

    In doing so, check visually whether the flywheel is turning. Æ If the flywheel is not turning, the control block has been correctly vented. Æ If the flywheel is turning, vent the control block again. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 266: Test Run For Test Rig And Machine With Starter Aid

    In doing so, check visually whether the flywheel is turning. Æ If the flywheel is not turning, the control block has been correctly vented. Æ If the flywheel is turning, vent the control block again. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 267: Maintenance - Gearbox

    „ Top up oil via oil filling hole (1) until the middle of the viewing glass (2) is reached. „ Mount the locking screw of the oil filling hole (1), tightening torque refer to page 245. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 268: Packer Gearbox

    „ Top up new oil via inspection hole (1) up to the inspection hole (1). „ Mount the locking screw of the inspection hole (1), tightening torque refer to page 245. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 269: Transfer Gearbox

    Gearbox cutting unit top part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 270: Gearbox Cutting Unit Bottom Part

    Gearbox cutting unit bottom part INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 271: Gearbox Knotter Fan

    Gearbox knotter fan For “knotter fan” version INFORMATION The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 272 „ Unscrew the drain plug (2) and drain the oil. „ Mount the drain plug (2), tightening torquerefer to page 245. „ Top up new oil via filling hole. „ Check oil level. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 273: Maintenance - Brake System

    „ Only a machine with an intact brake system may be used for work in the field or for travelling on roads. „ Changes to the brake system must not be made without the approval of KRONE. „ KRONE does not accept any warranty claims for natural wear, defects caused by overload or changes made to the brake system.

  • Page 274: Pneumatic Brake Cylinders

    Water in the compressor unit leads to corrosion which damages the compressed air reservoir. „ Check and clean drain valve according to maintenance table,refer to page 240. „ Immediately replace a defective drain valve. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 275: Checking The Drain Valve

    If the tensioning straps are not taut, the setting is correct. If the tensioning straps are not taut, they must be retightened. Tensioning tensioning straps „ In order to tension the tensioning straps, tighten the nuts. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 276: Maintenance - Compressor

    „ Clean the area around the air filter (1) and make sure that no foreign bodies get into the air filter. „ Move the retaining bracket (3) on the air filter (1) up/down. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 277: Checking Oil Level And Changing Oil At Compressor

    „ Screw in the drain plug (2) and tighten it firmly. „ Top up new oil via oil filling hole (2). „ Check the oil level by means of the oil dipstick (1). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 278: Malfunction, Cause And Remedy

    „ Remedy the malfunction when the error message is displayed, refer to page 282. „ If the malfunction cannot be remedied, contact KRONE Customer Service. KMC - 522064- 7 EQG000-034 The display shows an error message if a malfunction occurs on the machine. At the same time, an audio signal will be heard (continuous horn sound).

  • Page 279: Possible Error Types (Fmi)

    The upper limit value has been reached. The upper limit value has been exceeded. The lower limit value has been reached. The lower limit value has not been reached. There is a CAN communication failure. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 280: Overview Of Control Units

    Electrical component identification (ECI): Designation Designation KRONE Machine Controller (KMC) Force measurement amplifier for bale scale (FMA2) Moisture sensor (RMS) Distributor central electrical system Force measurement amplifier for bal- ing force control (FMA 1) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 281: Overview Of Fuses

    Reserve A14.F16 KMB1 twine boxes, ISOBUS exten- sion A40.F8 Reserve A14.F17 HMI_PWR A40.F9 Power supply 23.1.4 Remedying sensor/actuator error Components must be repaired or replaced by a qualified specialist workshop only. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 282: Error List

    „ Check wiring, The wiring is faulty. refer to page 281. „ Note the error number and the FMI. Then contact the The operating terminal is de- fective. dealer. 520194- KRONE operating terminal (KOT) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 283 The control unit KMC is de- fective. „ Note the error number and the FMI. Then contact the dealer. 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage.
  • Page 284 Malfunction, cause and remedy 23.1 Malfunctions electrics/electronics 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 5: There is a cable break, general error or overload. The cabling is faulty. „ Check the cabling for damage, refer to page 281.
  • Page 285 „ Replace the control unit KMC. The control unit KMC is de- fective. 521101- Voltage group (UB2) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 5: There is a cable break, general error or overload. „ Check the cabling for damage, The cabling is faulty.
  • Page 286 „ Replace the control unit KMC. The control unit KMC is de- fective. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: There is a cable break/short circuit, general error or undervoltage. „ Check the cabling for damage, The cabling is faulty.
  • Page 287 „ Replace the control unit KMC. The control unit KMC is de- fective. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage. „ Check the cabling for damage, The cabling is faulty.
  • Page 288 „ Replace the control unit KMC. The control unit KMC is de- fective. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit or ground fault. „ Check the cabling for damage, The cabling is faulty.
  • Page 289 „ Replace the control unit KMC. The control unit KMC is de- fective. 521104- Voltage group (UB5) of the KRONE Machine Controller (KMC) High Possible cause Remedy FMI 5: There is a cable break, general error or overload. „ Check the cabling for damage, The cabling is faulty.
  • Page 290 „ Replace the control unit KMC. The control unit KMC is de- fective. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: There is a cable break/short circuit, general error or undervoltage. „ Check the cabling for damage, The cabling is faulty.
  • Page 291 The supply voltage of the sensors could not be activ- dealer. ated. 521107- Supply voltage for the KRONE Machine Controller (KMC) at connection UE High Possible cause Remedy FMI 3: There is a short circuit or an overvoltage. The cabling is faulty.
  • Page 292 „ Replace the shear bolt. The left shear bolt is torn. „ Check the needles. „ Check the swivel range of the needles. „ Check the twine guide. 522009- Blade cassette is down BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 293 FMI 2: The data is not permitted. The momentary switch is „ Eliminate the cause of the momentary switch sticking. sticking. „ Replace the momentary switch. 522015- >MAX Baling flap pressure BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 294 FMI 2: The data is not permitted. The momentary switch is „ Eliminate the cause of the momentary switch sticking. sticking. „ Replace the momentary switch. 522021- LR>MAX Total baling force BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 295 „ Check the knotter and the knotter triggering. On the upper twine, the min- imum twine length has not „ Have the sensor adjusted. been reached when trying to tie a knot. 522026- Upper twine 2 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 296 On the upper twine, the max- „ Check the knotter and the knotter triggering. imum twine length has been „ Have the sensor adjusted. exceeded when trying to tie a knot. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 297 On the upper twine, the max- „ Check the knotter and the knotter triggering. imum twine length has been „ Have the sensor adjusted. exceeded when trying to tie a knot. 522039- Upper twine 7 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 298 FMI 1: The lower limit value was far below the required one. On the upper twine, the min- „ Have the sensor adjusted. imum twine length has not been reached during packer feed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 299 Possible cause Remedy FMI 0: The upper limit value was greatly exceeded. On the upper twine, the min- „ Have the sensor adjusted. imum twine length has benn exceeded during packer feed. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 300 Pick-up Possible cause Remedy FMI 7: The mechanics do not respond or the expected result was not achieved. The pick-up is blocked. „ Check the mechanics. „ Remove the crop blockage. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 301 FMI 7: The mechanics do not respond or the expected result was not achieved. The momentary switch is „ Eliminate the cause of the momentary switch sticking. sticking. „ Replace the momentary switch. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 302 522085- Plunger at rear Possible cause Remedy FMI 13: The values of the calibration are outside the value range. „ Have the sensor replaced. The sensor is defective. 522086- Plunger front BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 303 FMI 4: There is a cable break, cable break/short circuit, general error or undervoltage. FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 304 FMI 4: There is a cable break, cable break/short circuit, general error or undervoltage. FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 305 FMI 4: There is a cable break, cable break/short circuit, general error or undervoltage. FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 306 FMI 5: There is a cable break, general error or overload. The sensor is damaged ex- „ Check sensor and wiring for damage, refer to page 281. ternally. The sensor wiring is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 307 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. The sensor wiring is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 308 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. The sensor wiring is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 309 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. The sensor wiring is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 310 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. The sensor wiring is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 311 FMI 5: There is a cable break, general error or overload. „ Check sensor and wiring for damage, The sensor is damaged ex- refer to page 281. ternally. The sensor wiring is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 312 FMI 5: There is a cable break, general error or overload. FMI 6: There is a short circuit to ground or amperage is too high. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 313 FMI 6: There is a short circuit to ground or amperage is too high. The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 281. ternally. The wiring of the actuator is faulty. 522308- Actuator K09 “Release baling flaps“ BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 314 FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 281. ternally. The wiring of the actuator is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 315 FMI 5: There is a cable break, general error or overload. FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 316 The actuator is damaged ex- „ Check actuator and wiring for damage, refer to page 281. ternally. The wiring of the actuator is faulty. 522322- Force measurement amplifier 1 (FMA 1) “Baling force control” FMA1 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 317 FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 281. ternally. The wiring of the actuator is faulty. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 318 FMI 0: The upper limit value was greatly exceeded. FMI 1: The lower limit value was far below the required one. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 319 FMI 5: There is a cable break, general error or overload. FMI 6: There is a short circuit to ground or amperage is too high. „ Check actuator and wiring for damage, The actuator is damaged ex- refer to page 281. ternally. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 320 „ Check sensor and wiring for damage, refer to page 281. The control unit is defective. „ Replace the control unit. 522538- Control unit moisture measurement (RMS) BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 321 „ Check sensor and wiring for damage, refer to page 281. The control unit is defective. „ Replace the control unit. 522540- Control unit KRONE Motor Bridge 1 (KMB) KMB1 Possible cause Remedy FMI 19: There is a network/CAN error. The wiring is faulty.
  • Page 322 FMI 19: There is a network/CAN error. The wiring is faulty. „ Check wiring. The control unit is defective. „ Note the error number and the FMI. Then contact the dealer. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 323: General Malfunction

    Malfunction: The knotter needles fall back. Possible cause Remedy The knotter shaft brake is set „ Retighten the knotter shaft brake. too loose. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 324 The tractor does not start properly or not at all if the hydraulic hose is connected • For the “starter aid” version: With a connected starter aid, the flywheel starts turning when starting the tractor. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 325: Malfunctions On The Double Knotter

    23.3 Malfunctions on the double knotter Malfunction (1): Billhook tongue bends or breaks frequently Possible cause Remedy „ See malfunction (2). The second knot gets stuck on the billhook tongue. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 326 „ Replace broken or worn brake wheels (2). Holding force of the twine re- tainer is too low. „ Set the holding force of the twine retainer, refer to page 216. „ Degrease the twine retainer. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 327 (5). „ Replace broken springs (4) and worn twine guide eyes (2). „ Replace broken or worn brake wheels (1). „ Check the free movement of the tensioning arm (5), see 6.3.. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 328 „ Adjust or sharpen the cutting blade (1). Replace it, if necessary. 2.10 „ Check the setting of the twine driver and readjust it, if necessary,refer to page 216. The twine driver has been set too far ahead. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 329 „ Turn the flywheel manually in working direction (refer to page 117) until the upper needle (1) is lifting. „ Use a mounting lever (2) to align the upper needle (1) to the right by about 1-2 mm. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 330 The upper needle does not move down far enough. „ Replace the roll (1) or ensure the upper needle is running easily. „ Check the spring (2). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 331 The twine bar does not work accurately or is set incorrectly. Malfunction (8):The twine winds around the knotter hook when knotting the second knot (starting knot). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 332 The twine driver starts work- ing too late. „ Check the knotter needles, refer to page 201. There is too much knotter needle overrun in the upper dead point. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 333 The twine tension on the up- ð If the knot ends are still too short, increase the twine per or lower twine strand is too low. tension on the upper twine strand, see 2.5, refer to page 326 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 334: Malfunctions In The Central Lubrication System

    Even foreign body particles of the smallest size may block the central lubrication system. Thus, bearing points are no longer lubricated and the machine may be damaged considerably. „ Observe extreme cleanliness when loosening/connecting the threaded input connections on the distributors/pump. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 335 ð The supply line from where the lubricant leaks leads to the blocked bearing point. ð Remove the blockage on the bearing. ð Tighten all outlet screw connections. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 336: Storage

    „ Make certain that the machine is stable and safe when it is on blocks. „ Clean the machine thoroughly. Chaff and dirt attract moisture which causes steel parts to start rusting. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 337 Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.

  • Page 338: Before The Beginning Of The New Season

    Checking/venting friction clutch at flywheel INFORMATION Note After longer periods of standstill, the linings of the friction clutch (2) may adhere to friction surfaces. „ Vent the friction clutch before use. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 339 „ Turn the universal shaft manually. „ Tighten the nuts (1) crosswise until the setting dimension is X=74.2 mm (measured from the outer edge of the disc (4)). BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 340: Waste Disposal

    Rubber • Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap • All electronic parts must be brought to a disposal point for electronic scrap. BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 341: Appendix

    Blade cassette annular surface Blade cassette plunger surface Bale ejector Bale ejector plunger surface Bale ejector annular surface Bale chute Bale chute piston surface Bale chute annular surface – Hydraulic support jack Pick-up position BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 342 Appendix 27.1 Hydraulic diagram - working hydraulics “Comfort 1.0” >>> 2 150101911_00 1/4 [} 343] BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 344: Hydraulic Diagram - Working Hydraulics „Medium 1.0

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 350. Icon Designation – Pick-up Position blade cassette – Hydraulic support jack Bale ejector Bale chute State of steering – Starter aid >>> 2 150101911_00 2/4 [} 345] BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 346: Hydraulic Diagram - On-Board Hydraulic System "Comfort 1.0

    Baling flap pressure – Release baling flaps – Pressure limiting valve baling flaps – Pressure limiting valve cutting rotor – Cutting rotor safety valve – Cutting rotor >>> 2 150101911_00 3/4 [} 347] BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 348: Hydraulic Diagram - On-Board Hydraulic System "Medium 1.0

    There is an overview of the position of the sensors, actuators and control units in the circuit diagram, refer to page 350. Dev. Designation des. Baling flap pressure Pressure limiting valve baling flaps >>> 2 150101911_00 4/4 [} 349] BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 349 150101911_00 4/4...

  • Page 350: Circuit Diagram [Medium 1.0/Comfort 1.0]

    Appendix 27.5 Circuit diagram [Medium 1.0/Comfort 1.0] 27.5 Circuit diagram [Medium 1.0/Comfort 1.0] >>> 2 150 101 580-03_en STW-Rechner Stromlaufplan [} 351] BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...

  • Page 413: Index

    Automatic bale ejection ........145 Automatic call of the Road travel screen ..142 Road travel screen ........... 142 Auxiliary configuration of a joystick ....149 Auxiliary Diagnostics ........174 Auxiliary functions (AUX)........148 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 414 Checking/setting the upper needle ....207 Checking/setting twine tension on lower twine . 214 Checking/setting twine tension on upper twine 213 Checking/setting Variable Filling System (VFS) 227 Checking/tensioning drive chains of the pick-up ................. 248 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 415 Damaged compressor unit ......... 23 Design of display ........127, 130 Danger associated with welding work ....25 Design of the KRONE machine application..130 Danger due to machine which is not prepared Detail counter ........... 169 properly for road travel ........21 Determining the moisture .........
  • Page 416 Knotter gearbox in idle position ....51, 117 General malfunction ......... 323 Knotter settings ..........156 KRONE ISOBUS terminal (CCI 1200)....128 KRONE ISOBUS terminal (CCI 200, DELTA) .. 123 Hot liquids............23 Hot surfaces ............23 How to use this document ........9 Labelling .............
  • Page 417 Menu 1-3 "Knotter monitoring" ......158 Menu 13-1 "Customer counter" ......167 Menu 13-2 "Total counter"........ 171 Menu 14 "ISOBUS" .......... 173 Menu 1-4 “Blowing Interval Knotter Cleaning".. 159 Menu 14-1 “Diagnostics Auxiliary (AUX)” ..174 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 418 Removing crop blockages ........ 118 Removing/inserting blades ....... 238, 247 Re-ordering ............9 Reset bale length to zero ......... 146 Resetting customer counter ......170 Road safety ............20 Running actuator test ......... 27 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 419 Setting the cutting length ........235 Setting the depth limiter........199 Setting the double knotter ........ 214 Setting the flywheel brake ........ 235 Setting the height of the crop press roller unit .. 200 BiG Pack 1290 HDP XC Original Operating Instructions 150000752_01_en...
  • Page 420 Technical data ............ 56 Variable Filling System (VFS) zero position ..228 Technical limit values ......... 17 Varying functions to KRONE ISOBUS terminal 133 Technically sound state of the machine ..... 16 Venting control block ........263 Tensioning/releasing twine pusher shaft ..211 Venting control block when the system screw is screwed in ............

  • Page 421: Declaration Of Conformity

    Machine: Large Square Baler Type: BiG Pack 1290 HDP XC to which this declaration refers is in compliance with the following relevant provisions: • EU Directive 2014/30/EU (EMC) The harmonised standard EN ISO 14982:2009 has been applied in accordance with the directive.
  • Page 422 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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