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Model EC6000
Telescopic Crane
Owners' Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2024 Stellar Industries, Inc.
PN 65779
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Table of Contents
Related Manuals for stellar labs EC6000
Summary of Contents for stellar labs EC6000
- Page 1 Model EC6000 Telescopic Crane Owners’ Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 EC6000 Manual Revisions WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Gear Bearing Assembly - PN 47869 ........................35 Cable & Hook Assembly - PN 50492 ........................36 Cable & Hook Assembly - PN 50492 Parts List ......................37 Radio Transmitter Assembly - PN 67894 ........................38 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page i ®... -
Page 4: Introduction
800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Chapter Contents Specifications ..........................2 Capacity Chart - Decal PN 53525 ....................3 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 1 ®... -
Page 6: Specifications
1810 LB @ 21’ (820 kg @ 6.4 m) 12 VOLT POWER UNIT POWER SUPPLY REQUIRED: (2.0 GPM @ 2600 PSI) (7.57 Lpm @ 179 Bar) SUBJECT TO CHANGE WITHOUT NOTIFICATION Page 2 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 7: Capacity Chart - Decal Pn 53525
Weight of load handling devices are 3000 lbs (1360 kg). For greater loads, part of the load lifted and must be use 2 - part line. deducted from the capacity. EC6000 PN 53525 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 3 ®... - Page 8 This page left intentionally blank. Page 4 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®...
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Page 9: Chapter 2 - Installation
Control Kit - PN 54859 Parts List ..................... 17 EC6000 Wiring Diagram ......................18 Electrical Circuit Grounding...................... 19 Stability Procedure ........................20 Decal Placement Kit - PN 53523....................21 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 5 ®... -
Page 10: General Installation
Please reference the Code of Federal Regulations, title 49 - Transportation, Volume 5 (400-999), for further information, or visit http://www.gpoaccess.gov/nara/index.html for the full text of Code of Federal Regulations. Page 6 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 11: Torque Data Chart
*Lubricated means coated with a lubricant such as engine oil, or fasteners with phosphate NOTICE and oil coatings.“Dry” means plain or zinc plated without lubrication.Tighten lubricated bolts to approximately 80% of dry bolts. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 7 ®... -
Page 12: Installation Overview
12. Hook-up hydraulics and electrical using the schematics provided at the end of this chapter. Note: If questions should arise during any portion of this installation, please contact Stellar Customer Service at (800) 321-3741. Page 8 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 13: Ec6000 Mounting Detail
AWS qualified welder to proceed as shown in this drawing: 3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted) TUBE 2X2X0.38(TYP 4) TRUCK FRAME TUBE 4X2X0.38 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 9 ®... -
Page 14: Ec6000 Installation Drawing
ITEM PART DESCRIPTION 8648 WASHER 0.88 SAE FLAT YELLOW GR8 42985 CAP SCR 0.88-9 X 1.75 HHGR8 NOTE: STABILITY DECAL, PN 16881, IS PART OF THIS KIT. Page 10 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... - Page 15 This page left intentionally blank. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 11 ®...
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Page 16: Hydraulic Kit - Pn 54857
Hydraulic Kit - PN 54857 09 10 ROTATION CCW BOOM DOWN EXTENSION RETRACT ROTATION BOOM UP ROTATION CW EXTENSION EXTEND MAIN 09 10 Page 12 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 17: Hydraulic Kit - Pn 54857 Parts List
C1111 FTG 10-6 MORB-FORB STRAIGHT REDUCER D1291 FTG 4-4 MFS-MORB STRAIGHT C4922 FTG 4-6 MFS-MORB STRAIGHT 44534 SWITCH PRES OVERLD CD-11C-3200R/WD 3861 FTG 6-6 MAORB-FORB 90 REV. A Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 13 ®... -
Page 18: Valve Bank Drawing
Valve Bank Drawing INNER DOWN INNER Page 14 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... - Page 19 This page left intentionally blank. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 15 ®...
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Page 20: Control Kit - Pn 54859
Page 16 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 21: Control Kit - Pn 54859 Parts List
LOOM SPLIT 0.25 1 FT 72602 CORD REEL ASM 15/20/21 FT CRANE 35105 SWITCH LIMIT (NO) ROLLER LVR LT BRKT REV. D NOTE: PN 54860 INCLUDES HARNESS AND WINCH CONTROLLER. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 17 ®... -
Page 22: Ec6000 Wiring Diagram
TO CHASSIS BATTERY + Electronic Switch 200A BREAKER (NOT SUPPLIED) STELLAR #119639 AUX BATTERY TO CHASSIS HIGH POWER GROUNDING LOCATION *LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Page 18 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 23: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 19 ®... -
Page 24: Stability Procedure
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Page 20 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 25: Decal Placement Kit - Pn 53523
101067 DECAL IDENTIFICATION EC6000 LEFT Main Boom 101068 DECAL IDENTIFICATION EC6000 RIGHT Main Boom 53525 DECAL CAPACITY EC6000 Main Boom and Crane Compartment C4795 DECAL WARNING STABILIZERS Stabilizers *Not Shown Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 21 ®... - Page 26 This page left intentionally blank. Page 22 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®...
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Page 27: Chapter 3 - Drawing Assembly
Cable & Hook Assembly - PN 50492 ..................36 Cable & Hook Assembly - PN 50492 Parts List ............... 37 Radio Transmitter Assembly - PN 67894 ................. 38 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 23 ®... -
Page 28: Base Assembly - Pn 50364
MOTOR HYD ROSS MK080613AAAB 104018 HARDWARE KIT BASE ASM 30IN GREASE LINE 53495 CAP SCR 0.50-13X2.00 SH 21151 GASKET MOTOR 008-10056-1 REV. D NOTE: ITEM #1 INCLUDES GUARD AND GUARD FASTENERS. Page 24 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 29: Gear Bearing - Pn 47869
DESCRIPTION 55829 BEARING AND SEAL KIT 66/76 PERFECTION CAST 55827 WORM PERFECTION 66/76 ITEM PART DESCRIPTION 25896 BEARING AND SEAL KIT 10620 GP CAST 25895 WORM 10620 GP Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 25 ®... -
Page 30: Mast Assembly - Pn 53379
Mast Assembly - PN 53379 13 14 Page 26 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 31: Mast Assembly - Pn 53379 Parts List
WASHER 0.38 STAR EXTERNAL C6022 CAP SCR 0.25-20X1.00 BTNHD SS 54862 CONTROLLER WARN 34278 DO EC6000 REV. A NOTES: HARDWARE KITS: 99832, 92515, 92513. CONTROLLER SHOWN AS REFERENCE. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 27 ®... -
Page 32: Power Unit Assembly - Pn 53378
FILL CAP - HYDRAULIC RESERVOIR 44027 VALVE COIL EC3200 POWERUNIT 44028 VALVE CARTRIDGE EC3200 UNIT 44029 MOTOR 12V EC3200 POWER UNIT 44030 SOLENOID START EC3200 P-UNIT 60242 RSRVR EC6000 POWER UNIT Page 28 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... - Page 33 This page left intentionally blank. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 29 ®...
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Page 34: Main Boom Assembly - Pn 53223
NUT USED AS WEDGE FOR WIRE ROPE 14 11 38 3 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE: 9803 CYLINDER SEAL KIT: 51840 BUSHING PART NUMBER: 0067 BUSHINGS INCLUDED IN 53232 Page 30 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 35: Main Boom Assembly - Pn 53223 Parts List
NUT 0.44-14 HHGR5 C0082 CLAMP 0.75 BLK VINYL CAP SCR 0.25-20X0.75 HHGR5 NUT 0.25-20 HHGR5 NYLOC REV. G NOTES: HARDWARE KIT: 97590. RADIO RECEIVER SHOWN AS REFERENCE ONLY. Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 31 ®... -
Page 36: Extension Boom Assembly - Pn 53264
Extension Boom Assembly - PN 53264 CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 55205 Page 32 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 37: Extension Boom Assembly - Pn 53264 Parts List
D0178 WASHER #10 SAE FLAT ZINC 43846 SCREW #10-24X0.38 SH SS 0505 CAP SCR 0.50-13X3.50 HHGR5 D0561 CAP SCR 0.25-20X0.50 BTNHD SS REV. A NOTE: HARDWARE KIT: 92509 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 33 ®... -
Page 38: Gear Bearing Assembly - Pn 47869
Gear Bearing Assembly - PN 47869 Page 34 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 39: Gear Bearing Assembly - Pn 47869
DESCRIPTION 55829 BEARING AND SEAL KIT 66/76 PERFECTION CAST 55827 WORM PERFECTION 66/76 ITEM PART DESCRIPTION 25896 BEARING AND SEAL KIT 10620 GP CAST 25895 WORM 10620 GP Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 35 ®... -
Page 40: Cable & Hook Assembly - Pn 50492
Cable & Hook Assembly - PN 50492 Page 36 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... -
Page 41: Cable & Hook Assembly - Pn 50492 Parts List
NUT 0.50-13 HHGR8 NYLOC 47868 CAP SCR 0.50-13X2.75 HHGR8 9263 PIN .38X3.00 QUICK RELEASE MACHY WASHER 0.75ID 14GA 37824 COTTER PIN .125X1.00 REV. A NOTES: HARDWARE KIT: 92512 Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 | Page 37 ®... -
Page 42: Radio Transmitter Assembly - Pn 67894
DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 REV. INITIAL RELEASE Page 38 | Stellar EC6000 Telescopic Crane Owner’s Manual PN: 65779 ®... - Page 44 Subject to Change without Notification. © 2024 Stellar Industries, Inc.
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