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Model EC5000
Telescopic Crane
Owners' Manual
Installation • Assembly Drawings • Parts
9188
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2023 Stellar Industries, Inc.
PN 65778
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Summary of Contents for stellar labs EC5000
- Page 1 Model EC5000 Telescopic Crane Owners’ Manual Installation • Assembly Drawings • Parts 9188 Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 Warning / Notice / Serial Tag Location WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Main Boom Assembly - PN 50509 Parts List ......................21 Extension Boom Assembly - PN 50611........................22 Cable & Hook Assembly - PN 50492 ........................23 Radio Transmitter Assembly - PN 67894 ........................24 Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page i ®... -
Page 4: Introduction
800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 5: Chapter 1 - Specifications
1250 lbs @ 20’ (565 kg @ 6.1 m) Power Supply Required: 12 volt power unit (2.0 gpm @ 2900 psi) (7.57 lpm @ 200 bar) *Subject to change without notification Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 50952
Weight of load handling devices are 2500lbs (1130kg). For greater loads, part of the load lifted and must be use 2 - part line. deducted from the capacity. EC5000 PN 50952 Page 2 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 7: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a EC5000 Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 8: Torque Data Chart
“Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 9: Installation Overview
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC5000 weighs approximately 1180 lbs (535 kg). Note: cranes are shipped with rotation positioned at 180 degrees from normal stowed travel position. -
Page 10: Ec5000 Mounting Detail
AWS qualified welder to proceed as shown in this drawing: 3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted) TUBE 2X2X0.38(TYP 4) TRUCK FRAME TUBE 4X2X0.38 Page 6 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 11: Ec5000 Installation Drawing
Stowed Position ITEM PART No. DESCRIPTION QTY. 8648 WASHER 0.88 SAE FLAT YELLOW GR8 42985 CAP SCR 0.88-9X1.75 HHGR8 NOTE: STABILITY DECAL P/N 16881 IS PART OF THIS KIT Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 7 ®... -
Page 12: Hydraulic Kit - Pn 50623
Hydraulic Kit - PN 50623 PN 50623 Page 8 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 13: Valve Bank Drawing
Valve Bank Drawing INNER DOWN INNER Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 9 ®... -
Page 14: Control Kit - Pn 42804
Page 10 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 15: Control Kit - Pn 42804 Parts List
WIRE HARNESS EC3200 CONTROLLER 72602 CORD REEL ASM 15/20/21 FT CRANE 35105 SWITCH LIMIT (NO) ROLLER LVR LT BRKT REV. C NOTES: P/N 47092 INCLUDES HARNESS & WINCH CONTROLLER Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 11 ®... -
Page 16: Ec5000 Wiring Diagram
TO CHASSIS BATTERY + Electronic Switch 200A BREAKER (NOT SUPPLIED) STELLAR #119639 AUX BATTERY TO CHASSIS HIGH POWER GROUNDING LOCATION *LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Page 12 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 17: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 13 ®... -
Page 18: Stability Procedure
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Page 14 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 19: Decal Kit Placement- Pn 50954
Main Boom and Crane Compartment 101065 DECAL IDENTIFICATION EC5000 LEFT Main Boom 101066 DECAL IDENTIFICATION EC5000 RIGHT Main Boom 9188 DECAL ROTATE/GREASE Crane Base C4795 DECAL WARNING STABILIZERS Stabilizers *Not Shown Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 15 ®... - Page 20 This page left intentionally blank. Page 16 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®...
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Page 21: Chapter 3 - Assembly Drawings
22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD BEARING SWING DRIVE 9 IN EC4000/5000 69735 KINEMATICS MOTOR GASKET SHOWN AS REFERENCE ONLY Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 17 ®... -
Page 22: Mast Assembly - Pn 50368
BRKT COVER EC CRANES C6021 CAP SCR 0.25-20X0.75 BTNHD SS 30659 NUT 0.25-20 HH NYLOC SS C6022 CAP SCR 0.25-20X1.00 BTNHD SS NOTE: WINCH CONTROLLER SHOWN FOR REFERENCE ONLY Page 18 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 23: Power Unit Assembly - Pn 42513
O-RING PWR UNIT RESERVOIR 3315/4420/5520 MANUFACTURER: MTE HYDRAULICS ITEM PART No. DESCRIPTION 99353 RSRVR EC3200 POWER UNIT 100734 MOTOR 12V EC3200 POWER UNIT 125086 ORING RSRVR EC3200 POWER UNIT Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 19 ®... -
Page 24: Main Boom Assembly - Pn 50509
Main Boom Assembly - PN 50509 NUT USED AS WEDGE FOR WIRE ROPE CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE: 9803 CYLINDER SEAL KIT: 51840 BUSHING PART NUMBER: 0069 BUSHINGS INCLUDED IN 50609 Page 20 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 25: Main Boom Assembly - Pn 50509 Parts List
NUT 0.44-14 HHGR5 C0082 CLAMP 0.75 BLK VINYL 0479 CAP SCR 0.25-20X0.75 HHGR5 0333 NUT 0.25-20 HHGR5 NYLOC REV. G NOTES: HARDWARE KIT: 97590 RADIO RECEIVER SHOWN AS REFERENCE ONLY Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 21 ®... -
Page 26: Extension Boom Assembly - Pn 50611
WASHER 0.50 USS FLAT ZINC 35105 SWITCH LIMIT E1117-B9111-6C D0178 WASHER #10 SAE FLAT ZINC 43846 SCREW #10-24X0.38 SH SS 0505 CAP SCR 0.50-13X3.50 HHGR5 D0561 CAP SCR 0.25-20X0.50 BTNHD SS Page 22 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... -
Page 27: Cable & Hook Assembly - Pn 50492
SPACER 3315 SNATCH BLOCK UHMW 16607PC SPACER 3315 SNATCH BLOCK 47868 CAP SCR 0.50-13X2.75 HHGR8 9610 WIRE ROPE 0.31 6X19 IWRC-XIP 90FT 9263 PIN .38X3.00 QUICK RELEASE 0375 MACHY WASHER 0.75ID 14GA Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 | Page 23 ®... -
Page 28: Radio Transmitter Assembly - Pn 67894
DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 Page 24 | Stellar EC5000 Telescopic Crane Owner’s Manual PN: 65778 ®... - Page 31 Subject to Change without Notification. © 2023 Stellar Industries, Inc.
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