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M
12628
odel
T
c
elescopic
rane
o
' M
wners
anual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
Last Revision: 04/17/13
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Table of Contents
Related Manuals for stellar labs Model 12628
Summary of Contents for stellar labs Model 12628
- Page 1 ’ M wners anual installation • assembly drawings • parts ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2013 Stellar Industries, Inc. Last Revision: 04/17/13...
- Page 2 12628 Manual Revisions Date of Revision Section Revised Description of Revision Chapter 2: Installation New Flip Sheave Design Implemented. Updated Extention Chapter 3: Assembly September 15th, 2011 Boom, Mast, Cable & Hook Assembly Drawings. Drawings...
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Page 3: Table Of Contents
Table of Contents Table of Contents Chapter 1 - Specifications ..............1 Capacity Chart - Decal PN 54624 ............2 Chapter 2 - Installation................3 Installation Overview ................4 Control Kit - PN 52878 .................5 Control Kit (Non-Boost) - PN 57294............6 Hydraulic Kit - PN 55396..............7 Valve Bank - PN 52265 ................8 Hydraulic Installation................9 Winch Case Drain Installation............10... - Page 4 12628 Owner’s Manual...
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Page 5: Chapter 1 - Specifications
Specifications Chapter 1 - Specifications Model 12628 Crane SPECIFICATION SHEET Crane Rating: 66,000 ft-lbs (9.12 TM) Standard Boom Length: 12’ 6” (3.81 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 96" (243.8 cm) 2nd stage: Hydraulic 96" (243.8 cm) Maximum Horizontal Reach: 28’... -
Page 6: Capacity Chart - Decal Pn 54624
12628 Owner’s Manual Capacity Chart - Decal PN 54624 9610 lbs Reach in Feet/Meters 12000 lbs 4355 kg 5445 kg Capacity in Pounds/Kilograms 30' 4” 8145 lbs 9.25 m 3695 kg Boost (If Equipped) 5245 lbs 2375 kg Standard 8.23 m 4445 lbs 2015 kg 12000 lbs... -
Page 7: Chapter 2 - Installation
Installation Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 12628 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that... -
Page 8: Installation Overview
12628 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 12628 crane is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 9: Control Kit - Pn 52878
Installation Control Kit - PN 52878 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL - OR - 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL OUTPUT 1... -
Page 10: Control Kit (Non-Boost) - Pn 57294
12628 Owner’s Manual Control Kit (Non-Boost) - PN 57294 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL - OR - 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL OUTPUT 1... -
Page 11: Hydraulic Kit - Pn 55396
Installation Hydraulic Kit - PN 55396 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 55396... -
Page 12: Valve Bank - Pn 52265
12628 Owner’s Manual Valve Bank - PN 52265 HYDRAULIC SCHEMATIC PN 52265 25367 RELIEF VALVE 24685/24690 25368 SEAL KIT 25367 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 25369 SEAL KIT 24960/25381 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H... -
Page 13: Hydraulic Installation
Installation Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Winch Case Drain Line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. next page for Case Drain Installation. -
Page 14: Winch Case Drain Installation
12628 Owner’s Manual Winch Case Drain Installation Installing the winch case drain The winch case drain must run directly to the reservoir to ensure no back pressure in the line. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. Locate the winch case drain line at the bottom of the crane base as shown in Fig. -
Page 15: Hydraulic System
Installation Hydraulic System... -
Page 16: Stability Procedure
12628 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane 12628 Stability Data Products: Max Horizontal Reach: 342” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 3240 lbs. -
Page 17: Decal Kit Placement - Pn 54764
Installation Decal Kit Placement - PN 54764 14,15 12628 Angle Indicator ® ® PN 54764 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT *USE THESE DECALS WITH BODY PACKAGE 54588 DECAL CDT 2.00X2.00 25159 DECAL WARNING MANUAL OVERRIDES 12451 DECAL HOISTING PERSONNEL 52270 DECAL VB CONTROL MECH CRANE D1197... - Page 18 12628 Owner’s Manual...
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Page 19: Chapter 3 - Assembly Drawings
Assembly Drawings Chapter 3 - Assembly Drawings Base Assembly - PN 18027 PN 18027 11453 BEARING SWING DRIVE CAST BASE 6620 C6069 MOTOR HYD ROSS MK080613AAAB D1307 CAP SCR 0.50-13X1.25 SH 44551PC GUARD TTB 6620 CRANE LZR 13959 CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 21151... -
Page 20: Mast Assembly - Pn 57295
12628 Owner’s Manual Mast Assembly - PN 57295 DO NOT GREASE THESE BUSHINGS PN 57295 27813 COLLAR 0.38X0.75X0.38 UHMW C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0343 WASHER 0.31 USS FLAT ZINC C0933 CAP SCR 0.31-18X4.50 HHGR5 0342 NUT 0.31-18 HHGR5 NYLOC 44533 BUSHING HSG3235012S 2.00X0.75 11693... -
Page 21: Main Boom - Pn 52869
Assembly Drawings Main Boom - PN 52869 PN 52869 43481 INNER BOOM 10628/12628 9843 CAP SCR 0.38-16X0.75 HHGR8 43839 CYLINDER ASM 5.50X21.38 10172 CAP SCR 0.50-13X1.00 HHGR8 & 0347 NUT 0.38-16 HHGR5 NYLOC 27720 SPACER ROPE GUIDE 6620 UHMW 0335 CAP SCR 0.38-16X1.25 HHGR5 12168 CAP SCR 0.38-16X9.00 HHGR5... -
Page 22: Extension Boom Assembly - Pn 61817
12628 Owner’s Manual Extension Boom Assembly - PN 61817 PN 61817 61816 EXT BOOM 2ND 10628/12628 FS/CRADLE A2B 28856 CYLINDER EXT ASM 5728 16920P 9991 WEAR PAD 0.19X2.50 RND NYLATRON 27719 SPACER BOOM TIP 6620 UHMW 43858 SHEAVE 10621 9.25 DIA .44R/1.88THK 13396 WEAR PAD 2.50X2.50X1.00 NYLATRON 13397PC PLATE 1ST EXT 9620 WEAR PAD... -
Page 23: Extension Boom Assembly - Pn 61817 (Expanded)
Assembly Drawings Extension Boom Assembly - PN 61817 (Expanded) See Parts Breakdown on Previous Page. PN 61817 Assembled View... -
Page 24: Main Cylinder Assembly - Pn 43839
12628 Owner’s Manual Main Cylinder Assembly - PN 43839 Manifold Assembly PN 41910 39425 MANIFOLD CBAL DOUBLE T11A WITH RELIEF 9803 Valve C- SUN CBBD-LJN-3500 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON Cylinder Serial Tag Location Note: Main Cylinder uses Stellar Seal Kit P/N 35646 PN 43839 43838 CYLINDER 5.50X21.38... -
Page 25: Extension Cylinder Assembly - Pn 28856
Assembly Drawings Extension Cylinder Assembly - PN 28856 Cylinder Serial Tag Location Note: Upper/Lower Extension Cylinder uses Stellar Seal Kit P/N C6304 P/N 28856... -
Page 26: Cable & Hook Assembly - Pn 55898
12628 Owner’s Manual Cable & Hook Assembly - PN 55898 26.50 PN 55898 43858 SHEAVE 10621 9.25 DIA .44R/1.88THK 53263PC PLATE SNATCH BLOCK 76/96/106/126 0347 NUT 0.38-16 HHGR5 NYLOC C0538 NUT 0.75-10 HHGR8 NYLOC 0532 CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8... -
Page 27: Cdt™ Radio Transmitter Assembly - Pn 56647
Assembly Drawings CDT™ Radio Transmitter Assembly - PN 56647 SEE NOTE NOTE: 1) P/N'S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 20088 CONTROL HANDLE HOUSING 4 FCTN HET 56657 CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958... - Page 28 12628 Owner’s Manual...
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Page 29: Chapter 4 - Replacement Parts
Replacement Parts Chapter 4 - Replacement Parts PART# DESCRIPTION C6069 HYDRAULIC SWING MOTOR 25367 RELIEF VALVE 25368 SEAL KIT - RELIEF VALVE 24960 FLOW CONTROL VALVE 25369 SEAL KIT - FLOW CONTROL VALVE 25371 SOLENOID VALVE TAND G04571 25373 SEAL KIT - SOLENOID VALVE 44532 COIL - 12VDC 41910... - Page 30 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...
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