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Model EC6000
Telescopic Crane
Owners' Manual
Installation • Assembly Drawings • Parts
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2023 Stellar Industries, Inc.
PN 65779
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- Page 1 Model EC6000 Telescopic Crane Owners’ Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 EC6000 Manual Revisions WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Extension Boom Assembly - PN 53264 ....................19 Gear Bearing Assembly - PN 47869 .......................20 Cable & Hook Assembly - PN 50492 ......................21 Radio Transmitter Assembly - PN 67894 ....................22 Chapter 4 - Replacement Parts .........................23 Stellar EC6000 Telescopic Crane Owner’s Manual | Page i ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
1810 lbs @ 21’ (820 kg @ 6.4 m) Power Supply Required: 12 volt power unit (2.0 gpm @ 2900 psi) (7.57 lpm @ 200 bar) *Subject to change without notification Stellar EC6000 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Capacity Chart - Decal Pn 53525
Weight of load handling devices are 3000 lbs (1360 kg). For greater loads, part of the load lifted and must be use 2 - part line. deducted from the capacity. EC6000 PN 53525 Page 2 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 7: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a EC6000 Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 8: Torque Data Chart
Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Page 4 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 9: Installation Overview
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC6000 weighs approximately 1600 lbs (725 kg). Note: cranes are shipped with rotation positioned at 200 degrees of 400 degree system. This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle. -
Page 10: Ec6000 Mounting Detail
AWS qualified welder to proceed as shown in this drawing: 3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted) TUBE 2X2X0.38(TYP 4) TRUCK FRAME TUBE 4X2X0.38 Page 6 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 11: Ec6000 Installation Drawing
EC6000 Installation Drawing NOTICE! Route hoses correctly to ensure they do not become pinched or crushed during installation. 5199 CAP SCR 1.00X8X3.00 HHGR8 ZY 6538 WASHER 1.00 SAE FLAT YELLOW GR8 Stellar EC6000 Telescopic Crane Owner’s Manual | Page 7 ®... -
Page 12: Hydraulic Kit - Pn 54857
Hydraulic Kit - PN 54857 PN 54857 Page 8 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 13: Valve Bank Drawing
Valve Bank Drawing INNER DOWN INNER Stellar EC6000 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Control Kit - Pn 54859
Page 10 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 15: Ec6000 Wiring Diagram
(INSTALL TO MFR STANDARDS) TO CHASSIS BATTERY + Electronic Switch 200A BREAKER (NOT SUPPLIED) STELLAR #119639 AUX BATTERY TO CHASSIS HIGH POWER GROUNDING LOCATION *LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Stellar EC6000 Telescopic Crane Owner’s Manual | Page 11 ®... -
Page 16: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Page 12 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 17: Stability Procedure
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Stellar EC6000 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Decal Placement Kit - Pn 53523
DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body EC6000 DECAL KIT - PN 90488 ITEM DESCRIPTION LOCATION 9188 DECAL ROTATE/GREASE Crane Base 12300... -
Page 19: Chapter 3 - Assembly Drawings
53495 CAP SCR 0.50-13X2.00 SH 11542 STOP 6620 400 SLIDE 104018 HARDWARE KIT BASE ASM 30IN GREASE LINE 21151 GASKET MOTOR 008-10056-1 NOTE: ITEM 1 INCLUDES GUARD & GUARD FASTENERS Stellar EC6000 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Mast Assembly - Pn 53379
WASHER 0.63 SAE FLAT YELLOW GR8 21810 BUSHING BPC24DXR12 1.50X.75 0492 CAP SCR 0.38-16X0.75 HHGR5 5870 WASHER 0.38 STAR EXTERNAL 54862 CONTROLLER WARN 34278 DO EC6000 CONTROLLER SHOWN AS REFERENCE Page 16 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 21: Power Unit Assembly - Pn 53378
FILL CAP - HYDRAULIC RESERVOIR 44027 VALVE COIL EC3200 POWERUNIT 44028 VALVE CARTRIDGE EC3200 UNIT 44029 MOTOR 12V EC3200 POWER UNIT 44030 SOLENOID START EC3200 P-UNIT 60242 RSRVR EC6000 POWER UNIT Stellar EC6000 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Main Boom Assembly - Pn 53223
CAP SCR 0.38-16X0.75 HHGR5 51169 WEAR PAD 0.50X1.00 RND 0333 NUT 0.25-20 HHGR5 NYLOC C5946 HOSE CLAMP #8 RUBBER COATED 0480 CAP SCR 0.25-20X1.00 HHGR5 RADIO RECEIVER SHOWN AS REFERENCE ONLY Page 18 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 23: Extension Boom Assembly - Pn 53264
WASHER 0.50 USS FLAT ZINC 35105 SWITCH LIMIT E1117-B9111-6C D0178 WASHER #10 SAE FLAT ZINC 43846 SCREW #10-24X0.38 SH SS 0505 CAP SCR 0.50-13X3.50 HHGR5 D0561 CAP SCR 0.25-20X0.50 BTNHD SS Stellar EC6000 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Gear Bearing Assembly - Pn 47869
CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 55827 WORM PERFECTION 66/76 BEARING AND SEAL KIT 66/76 PERFECTION 55829 CAST 20445 TRIM EDGE 0.06X0.56 AL 0.63 BULB 42" Page 20 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 25: Cable & Hook Assembly - Pn 50492
SPACER 3315 SNATCH BLOCK UHMW 16607PC SPACER 3315 SNATCH BLOCK 47868 CAP SCR 0.50-13X2.75 HHGR8 9610 WIRE ROPE 0.31 6X19 IWRC-XIP 90FT 9263 PIN .38X3.00 QUICK RELEASE 0375 MACHY WASHER 0.75ID 14GA Stellar EC6000 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Radio Transmitter Assembly - Pn 67894
SWITCH E STOP ASM HETRONIC RADIO 51831 DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 Page 22 | Stellar EC6000 Telescopic Crane Owner’s Manual ®... -
Page 27: Chapter 4 - Replacement Parts
E-STOP SWITCH 22600 TOGGLE SWITCH 20088 LOWER TRANSMITTER HOUSING 51830 UPPER FACE PLATE HOUSING 51831 FACE PLATE DECAL 24385 SWITCH PROTECTION GUARD 35441 BATTERY TUBE HOLDER 35916 BACK UP CORD Stellar EC6000 Telescopic Crane Owner’s Manual | Page 23 ®... - Page 28 Subject to Change without Notification. © 2022 Stellar Industries, Inc.
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