Table of Contents
Advertisement
M
5521
odel
T
c
elescopic
rane
o
' M
wners
anual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
Last Revision: 04/17/13
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for stellar labs Model 5521
Summary of Contents for stellar labs Model 5521
- Page 1 ’ M wners anual installation • assembly drawings • parts ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2013 Stellar Industries, Inc. Last Revision: 04/17/13...
- Page 2 5521 Manual Revisions Date of Revision Section Revised Description of Revision...
-
Page 3: Table Of Contents
Table of Contents Table of Contents Chapter 1 - Specifications Model Stellar® 5521 Crane Specifications Sheet Stellar® 5521 Geometric Measurements Capacity Chart - Decal PN 57598 Chapter 2 - Installation Installation Overview Control Kit (Flip Sheave/CDT Boost) - PN 57913 Control Kit (Flip Sheave/CDT Non-Boost) - PN 59154 Control Kit (Flip Sheave/12V/CDT Boost) - PN 58276 Control Kit (Flip Sheave/12V/CDT Non-Boost) - PN 59522... - Page 4 5521 Owner’s Manual...
-
Page 5: Chapter 1 - Specifications
Specifications Chapter 1 - Specifications Model Stellar® 5521 Crane Specifications Sheet 4'7" Crane Rating: 29,500 ft-lb (4.1 ton-m)* (1.40m) Standard Boom Length: 11’ 0” (3.35 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 60” (152.4 cm) 2nd stage: Manual 60” (152.4 cm) Optional: 2nd stage: Hydraulic 60”... -
Page 6: Stellar® 5521 Geometric Measurements
5521 Owner’s Manual Stellar® 5521 Geometric Measurements 56.47 33.80 [1.43m] [0.86m] 25.70 22.11 [0.65m] [0.56m] 32.15 [0.82m] 15.75 12.61 [0.40m] [0.32m] 35.13 [0.89m] 11'0" 3.34m 12'3" 3.72m 12'11" 3.95m... -
Page 7: Capacity Chart - Decal Pn 57598
Specifications Capacity Chart - Decal PN 57598 Reach in Feet/Meters 5000 lbs 9000# Capacity in Pounds/Kilograms 2265 kg 4080 kgs 4755 lbs 7.01 m 2155 kg Boost 4030 lbs (If Equipped) 1825 kg 2665 lbs Standard 1205 kg 6.40 m 2260 lbs 1025 kg 5000 lbs... - Page 8 5521 Owner’s Manual...
-
Page 9: Chapter 2 - Installation
Installation Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 5521 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that... -
Page 10: Installation Overview
5521 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 5521 crane is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 11: Control Kit (Flip Sheave/Cdt Boost) - Pn 57913
Installation Control Kit (Flip Sheave/CDT Boost) - PN 57913 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL SWITCH - OR - 2. -
Page 12: Control Kit (Flip Sheave/Cdt Non-Boost) - Pn 59154
5521 Owner’s Manual Control Kit (Flip Sheave/CDT Non-Boost) - PN 59154 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL SWITCH - OR - 2. -
Page 13: Control Kit (Flip Sheave/12V/Cdt Boost) - Pn 58276
Installation Control Kit (Flip Sheave/12V/CDT Boost) - PN 58276 PN 58276... -
Page 14: Control Kit (Flip Sheave/12V/Cdt Non-Boost) - Pn 59522
5521 Owner’s Manual Control Kit (Flip Sheave/12V/CDT Non-Boost) - PN 59522 PN 59522... -
Page 15: Control Kit (Cradle A2B/Cdt Boost) - Pn 59138
Installation * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL - OR - 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL OUTPUT 1... -
Page 16: Control Kit (Cradle A2B/Cdt Non-Boost) - Pn 59155
5521 Owner’s Manual * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. - OR - CORD REEL 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL OUTPUT 1... -
Page 17: Control Kit (Cradle A2B/12V/Cdt Boost) - Pn 59523
Installation PN 59523... -
Page 18: Control Kit (Cradle A2B/12V/Cdt Non-Boost) - Pn 59524
5521 Owner’s Manual PN 59524... -
Page 19: Wiring Diagram (Electrical Version)
Installation Wiring Diagram (Electrical Version) FUSE 200 AMP MASTER SWITCH 200 AMP (STELLAR SUPPLIED) (NOT SUPPLIED) TRUCK BATTERY UNDERHOOD CRANE CRANE HARNESS START MOTOR SOLENOID FUSE 200 AMP OPT1 (STELLAR SUPPLIED) Torque Spec OPT2 Large Nuts: 35 in-lbs Small Nuts: 15 in-lbs GROUND GROUND GROUND POST... -
Page 20: Hydraulic Kit - Pn 58277
5521 Owner’s Manual Hydraulic Kit - PN 58277 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 58277... -
Page 21: Hydraulic Kit (12 Volt Version) - Pn 58279
Installation Hydraulic Kit (12 Volt Version) - PN 58279 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 2 WINCH HOSES PN 58279... -
Page 22: Valve Bank - Pn 44530
5521 Owner’s Manual Valve Bank - PN 44530 HYDRAULIC SCHEMATIC PN 44530 25367 RELIEF VALVE 24685/24690 25368 SEAL KIT 25367 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 25369 SEAL KIT 24960/25381 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25372 VALVE SOLND 3 POS 4 WAY OPEN G04591 1 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H... -
Page 23: Hydraulic Installation
Installation Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. Note: Stabilizer valve supplies oil to crane using the Power Beyond feature. -
Page 24: Hydraulic System
5521 Owner’s Manual Hydraulic System... -
Page 25: Stability Procedure
Installation Stability Procedure Definition of Stability for the Stellar Telescopic Crane 5521 Stability Data Products: Max Horizontal Reach: 252” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 1650 lbs. -
Page 26: Decal Kit Placement - Pn 57304
5521 Owner’s Manual Decal Kit Placement - PN 57304 14,15 5521 Angle Indicator ® ® PN 57304 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT *USE THESE DECALS WITH BODY PACKAGE 54588 DECAL CDT 2.00X2.00 25159 DECAL WARNING MANUAL OVERRIDES 12451 DECAL HOISTING PERSONNEL 41068... -
Page 27: Chapter 3 - Assembly Drawings
Assembly Drawings Chapter 3 - Assembly Drawings Base Assembly - PN 50364 GASKET SHOWN AS REFERENCE PN 50364 47869 BEARING SWING DRIVE CAST 6620 GEARTEK C6069 MOTOR HYD ROSS MK080613AAAB D1345 FTG CPRSN 0.12NPT/0.25 TUBE D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD NOTE: ITEMS 1 INCLUDE GUARD &... -
Page 28: Mast Assembly - Pn 57577
5521 Owner’s Manual Mast Assembly - PN 57577 PN 57577 21528 WINCH 2500 5520 CRANE C1026 CAP SCR 0.63-11X2.50 HHGR8 C1006 CAP SCR 0.38-16X2.00 HHGR8 C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0343 WASHER 0.31 USS FLAT ZINC C6353 WASHER 0.38 SAE FLAT YELLOW GR8 27813 COLLAR 0.38X0.75X0.38 UHMW 44530... -
Page 29: Main Boom Assembly - Pn 57581
Assembly Drawings Main Boom Assembly - PN 57581 NOTE: INCLINOMETER MOUNTS INSIDE THE BOOM. VIEW SHOWS POSITION OF INCLINOMETER PN 57581 4381 BUSHING BPC32DXR32 2.00X2.00 54942 CYLINDER ASM 6620 INNER CDT 0340 WASHER 0.25 USS FLAT ZINC & 0478 CAP SCR 0.25-20X0.50 HHGR5 C6106 NUT 0.50-13 HHGR5 NYLOC &... -
Page 30: Extension Boom Assembly (Flip Sheave) - Pn 57593
5521 Owner’s Manual Extension Boom Assembly (Flip Sheave) - PN 57593 PN 57593 50341 EXT BOOM 2ND 6621 FLIP SHEAVE 12929PC PLATE SHEAVE MOUNTING 9363 WEAR PAD 1.12X2.00 RND NYLATRON 9545PC PLATE WEAR PAD SUPPORT 11545 SHEAVE 6620 6.75 DIA .31R/1.94 THK 13400 PIN TEAR DROP 1.00X4.38 13399... -
Page 31: Extension Boom Assembly (Cradle A2B) - Pn 58290
Assembly Drawings Extension Boom Assembly (Cradle A2B) - PN 58290 PN 58290 51117 EXT BOOM 6620 2ND CRADLE A2B C6219 WASHER 0.75 SAE FLAT YELLOW GR8 4974 CAP SCR 0.75-10X2.50 HHGR8 ZY 9363 WEAR PAD 1.12X2.00 RND NYLATRON 9545PC PLATE WEAR PAD SUPPORT 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 9991... -
Page 32: Extension Boom Assembly (Flip Sheave - 1 Hyd/1 Manual) - Pn 57935
5521 Owner’s Manual Extension Boom Assembly (Flip Sheave - 1 Hyd/1 Manual) - PN 57935 PN 57935 57930 EXT BOOM 2ND 5521 FLIP SHEAVE 1H1M 9363 WEAR PAD 1.12X2.00 RND NYLATRON 11545 SHEAVE 6620 6.75 DIA .31R/1.94 THK 27719 SPACER BOOM TIP 6620 UHMW 10172 CAP SCR 0.50-13X1.00 HHGR8 0490 CAP SCR 0.31-18X3.50 HHGR5... -
Page 33: Extension Boom Assembly (Cradle A2B - 1 Hyd/1 Manual) - Pn 59146
Assembly Drawings Extension Boom Assembly (Cradle A2B - 1 Hyd/1 Manual) - PN 59146 PN 59146 57925 EXT BOOM 1ST 5521 1H1M 59147 EXT BOOM 6620 2ND CRADLE A2B 9363 WEAR PAD 1.12X2.00 RND NYLATRON 9545PC PLATE WEAR PAD SUPPORT 10172 CAP SCR 0.50-13X1.00 HHGR8 ZY 9991... -
Page 34: Main Cylinder Assembly - Pn 54942
5521 Owner’s Manual Main Cylinder Assembly - PN 54942 Manifold Assembly PN 41910 39425 MANIFOLD CBAL DOUBLE T11A WITH RELIEF 9803 Valve C- SUN CBBD-LJN-3500 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON Cylinder Serial Tag Location PN 54942 50918 CYLINDER INNER 4.00X21.38 NEW MAST 41910 MANIFOLD ASM DUAL 10-1CBAL-RLF-CHK 44066... -
Page 35: Extension Cylinder Assembly - Pn 49316
Assembly Drawings Extension Cylinder Assembly - PN 49316 Cylinder Serial Tag Location PN 49316 37548 CYLINDER EXT 2 STAGE 2.0/2.0 PTD 60 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC 14442 TUBE ASM 0.38X23.25 EXT CYL 6620 14443... -
Page 36: Extension Cylinder Assembly (1 Hyd/1 Manual) - Pn 57936
5521 Owner’s Manual Extension Cylinder Assembly (1 Hyd/1 Manual) - PN 57936 PN 57936 57932 CYLINDER 2.00X60.00 5521 MANUAL 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC... -
Page 37: Cable & Hook Assembly - Pn 57597
Assembly Drawings Cable & Hook Assembly - PN 57597 PN 57597 11545 SHEAVE 6620 6.75 DIA .31R/1.94 THK 57596PC PLATE SNATCH BLOCK 5521 13436 PIN .38X4.00 QUICK RELEASE 25831 HOOK 5 TON SWIVEL CROSBY 1028623 9610 WIRE ROPE 0.31 6X19 IWRC-XIP 90FT 0867 MACHY WASHER 1.00ID 14GA 0347... -
Page 38: Power Unit Assembly - Pn 57939
5521 Owner’s Manual Power Unit Assembly - PN 57939 PN 57939 19997PC COVER POWER UNIT 5520 16994 POWER UNIT 12V 5520 HORZ 17771 SWITCH PUSH BUTTON 9216-03 18472 DECAL MANUAL OPERATION 5520 0340 WASHER 0.25 USS FLAT ZINC C6353 WASHER 0.38 SAE FLAT YELLOW GR8 0479 CAP SCR 0.25-20X0.75 HHGR5 56673... -
Page 39: Cdt™ Radio Transmitter Assembly - Pn 56647
Assembly Drawings CDT™ Radio Transmitter Assembly - PN 56647 SEE NOTE NOTE: 1) P/N'S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 20088 CONTROL HANDLE HOUSING 4 FCTN HET 56657 CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958... - Page 40 5521 Owner’s Manual...
-
Page 41: Chapter 4 - Replacement Parts
Replacement Parts Chapter 4 - Replacement Parts PART# DESCRIPTION C6069 HYDRAULIC SWING MOTOR 25367 RELIEF VALVE 25368 SEAL KIT - RELIEF VALVE 24960 FLOW CONTROL VALVE 25369 SEAL KIT - FLOW CONTROL VALVE 25371 SOLENOID VALVE TAND G04571 25373 SEAL KIT - SOLENOID VALVE 44532 COIL - 12VDC 9803... - Page 42 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...
Need help?
Do you have a question about the Model 5521 and is the answer not in the manual?
Questions and answers