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Model EC4000
Telescopic Crane
Owners' Manual
Installation • Assembly Drawings • Parts
20 Ft Version
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 1
www.stellarindustries.com
© 2023 Stellar Industries, Inc.
PN 65777
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Summary of Contents for stellar labs EC4000
- Page 1 Model EC4000 Telescopic Crane Owners’ Manual Installation • Assembly Drawings • Parts 20 Ft Version Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc.
- Page 2 Warnings/Notice/Serial Tag WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Extension Boom Assembly - PN 50611 .............. 25 Gear Bearing Assembly - PN 69735 ..............26 Cable & Hook Assembly - PN 50492 ..............27 Radio Transmitter Assembly - PN 67894 ............28 Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page i ®... -
Page 4: Introduction
For Technical Questions, Information, Parts, or Warranty, Call Toll-Free at 800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 5: Chapter 1 - Specifications
800 lbs @ 20’ (360 kg @ 6.1 m) Power Supply Required: 12 volt power unit (2.0 gpm @ 2300 psi) (7.57 lpm @ 159 bars) *Subject to change without notification Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 1 ®... -
Page 6: Ec4000-20 Dimensions
EC4000-20 Dimensions 26.52 19.53 134.90 124.33 30.01 17.57 9.92 39.56 10.00 14.75 Page 2 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 7: Capacity Chart - Decal Pn 51283
Maximum 1 - part line capacity is 2000lbs (905kg). For greater loads, part of the load lifted and must be use 2 - part line. deducted from the capacity. EC4000 PN 51283 Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 3 ®... -
Page 8: Chapter 2 - Installation
Chapter 2 - Installation General Installation This chapter is designed to serve as a general guide for the installation of a EC4000 Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 9: Torque Data Chart
Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 5 ®... -
Page 10: Installation Overview
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC4000 weighs approximately 1180 lbs (535 kg). Note: cranes are shipped with rotation positioned at 180 degrees from normal stowed travel position. -
Page 11: Ec4000 Mounting Detail
AWS qualified welder to proceed as shown in this drawing: 3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted) TUBE 2X2X0.38(TYP 4) TRUCK FRAME TUBE 4X2X0.38 Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 7 ®... -
Page 12: Ec4000 Installation Drawing
Stowed Position ITEM PART No. DESCRIPTION QTY. 8648 WASHER 0.88 SAE FLAT YELLOW GR8 42985 CAP SCR 0.88-9X1.75 HHGR8 NOTE: STABILITY DECAL P/N 16881 IS PART OF THIS KIT Page 8 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 13: Hydraulic Kit - Pn 51282
Hydraulic Kit - PN 51282 PN 51282 Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 9 ®... -
Page 14: Valve Bank Drawing
Valve Bank Drawing INNER DOWN INNER Page 10 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... - Page 15 This page left intentionally blank. Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 11 ®...
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Page 16: Control Kit - Pn 42804
Page 12 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 17: Control Kit - Pn 42804 Parts List
47092 WIRE HARNESS EC3200 CONTROLLER 72602 CORD REEL ASM 15/20/21 FT CRANE 35105 SWITCH LIMIT (NO) ROLLER LVR LT BRKT REV. C NOTES: P/N 47092 INCLUDES HARNESS & WINCH CONTROLLER Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 13 ®... -
Page 18: Control Kit (24V Option) - Pn 67932
Page 14 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 19: Ec4000 Wiring Diagram
(INSTALL TO MFR STANDARDS) TO CHASSIS BATTERY + Electronic Switch 200A BREAKER (NOT SUPPLIED) STELLAR #119639 AUX BATTERY TO CHASSIS HIGH POWER GROUNDING LOCATION *LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 15 ®... -
Page 20: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Page 16 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 21: Stability Procedure
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 17 ®... -
Page 22: Decal Kit Placement - Pn 51286
C4545 DECAL DANGER ELECTROCUTION LARGE Four corners of the body/chassis C5910 DECAL STELLAR 4x9.5 Suggested: Rear body/tailgate C5911 DECAL STELLAR 2x4.5 Suggested: Side corners of body EC4000-20 DECAL KIT - PN 90486 ITEM DESCRIPTION LOCATION 15172 DECAL ASME/ANSI B30.22/B30.5 Main Boom... -
Page 23: Chapter 3 - Assembly Drawings
TBE AIR SAEJ844 TYPE A .25 (RM) 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD BEARING SWING DRIVE 9 IN EC4000/5000 69735 KINEMATICS MOTOR GASKET SHOWN AS REFERENCE ONLY Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 19 ®... -
Page 24: Mast Assembly - Pn 50368
CAP SCR 0.63-11X2.75 HHGR8 20362 BUSHING IGUS GFI-1618-08 0345 CAP SCR 0.38-16X1.50 HHGR5 0478 CAP SCR 0.25-20X0.50 HHGR5 50374 CAP SCR 0.63-11X3.09 MOD EC4000 47411 BRKT OVERRIDE BUTTON EC3200 0479 CAP SCR 0.25-20X0.75 HHGR5 42513 POWER UNIT 12V EC3200 0343 WASHER 0.31 USS FLAT ZINC... -
Page 25: Power Unit Assembly - Pn 42513
56648 O-RING PWR UNIT RESERVOIR 3315/4420/5520 MANUFACTURER: MTE HYDRAULICS ITEM PART No. DESCRIPTION 99353 RSRVR EC3200 POWER UNIT 100734 MOTOR 12V EC3200 POWER UNIT 125086 ORING RSRVR EC3200 POWER UNIT Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 21 ®... -
Page 26: Mast Assembly (24V Option) - Pn 67930
CAP SCR 0.63-11X2.75 HHGR8 20362 BUSHING BPC16DXR08 1.00X.50 0345 CAP SCR 0.38-16X1.50 HHGR5 0478 CAP SCR 0.25-20X0.50 HHGR5 50374 CAP SCR 0.63-11X3.09 MOD EC4000 47411 BRKT OVERRIDE BUTTON EC3200 0479 CAP SCR 0.25-20X0.75 HHGR5 67931 POWER UNIT 24V EC CRANES 0343 WASHER 0.31 USS FLAT ZINC... -
Page 27: Main Boom Assembly - Pn 50509
42788 WASHER 0.44 SAE FLAT YELLOW GR8 51168 COVER WEAR PAD EC5000 PC WHITE 0492 CAP SCR 0.38-16X0.75 HHGR5 RADIO RECEIVER SHOWN AS REFERENCE ONLY 51169 WEAR PAD 0.50X1.00 RND Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 23 ®... -
Page 28: Main Boom Assembly (24V Option) - Pn 67868
CAP SCR 12MMX45MM HHGR8 42788 WASHER 0.44 SAE FLAT YELLOW GR8 51168PC COVER WEAR PAD EC5000 0492 CAP SCR 0.38-16X0.75 HHGR5 51169 WEAR PAD 0.50X1.00 RND RADIO RECEIVER SHOWN AS REFERENCE ONLY Page 24 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... -
Page 29: Extension Boom Assembly - Pn 50611
WASHER 0.50 USS FLAT ZINC 35105 SWITCH LIMIT E1117-B9111-6C D0178 WASHER #10 SAE FLAT ZINC 43846 SCREW #10-24X0.38 SH SS 0505 CAP SCR 0.50-13X3.50 HHGR5 D0561 CAP SCR 0.25-20X0.50 BTNHD SS Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 25 ®... -
Page 30: Gear Bearing Assembly - Pn 69735
QTY. 67866 BEARING AND SEAL KIT 9IN/14IN/17IN TTB KNMTS AFTER 2006 77739 WORM EC4000/EC5000 KNMTS 67864 END CAP 9IN/14IN/17/IN/25IN KNMTS AFTER 2006 Page 26 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ® 67863 SHIM KIT 6000 KINEMATICS W17B02 AFTER 2006... -
Page 31: Cable & Hook Assembly - Pn 50492
SPACER 3315 SNATCH BLOCK UHMW 16607PC SPACER 3315 SNATCH BLOCK 47868 CAP SCR 0.50-13X2.75 HHGR8 9610 WIRE ROPE 0.31 6X19 IWRC-XIP 90FT 9263 PIN .38X3.00 QUICK RELEASE 0375 MACHY WASHER 0.75ID 14GA Stellar EC4000-20 Telescopic Crane Owner’s Manual | Page 27 ®... -
Page 32: Radio Transmitter Assembly - Pn 67894
SWITCH E STOP ASM HETRONIC RADIO 51831 DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 Page 28 | Stellar EC4000-20 Telescopic Crane Owner’s Manual ®... - Page 35 Subject to Change without Notification. © 2023 Stellar Industries, Inc.
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