stellar labs EC3200 Owner's Manual
Telescopic crane
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- Owner's manual (54 pages) ,
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Model EC3200
Telescopic Crane
Owners' Manual
Installation • Assembly Drawings • Parts
EC3200
Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
Rev 2
www.stellarindustries.com
© 2024 Stellar Industries, Inc.
PN 44024
Stellar
EC3200 Telescopic Crane Owner's Manual PN 44024 | Page A
®
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Table of Contents
Related Manuals for stellar labs EC3200
Summary of Contents for stellar labs EC3200
- Page 1 Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 2 www.stellarindustries.com © 2024 Stellar Industries, Inc. PN 44024 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page A ®...
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 MO DEL NO. S E R IAL NO . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page B | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®...
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Page 3: Table Of Contents
Snatch Block Assembly - PN 82652 Parts List ..................39 Gear Bearing Assembly - PN 41640 .......................40 Radio Transmitter Assembly - PN 67894 ....................41 Radio Transmitter Assembly - PN 67894 ....................42 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page i ®... -
Page 4: Introduction
800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Chapter Contents Specifications ............................2 Capacity Chart - Decal PN 18039 ......................3 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 1 ®... -
Page 6: Specifications
640 LB @ 15’ (290 kg @ 4.6 m) 12 VOLT POWER UNIT POWER SUPPLY REQUIRED: (2.0 GPM @ 2600 PSI) (7.57 Lpm @ 179 Bar) SUBJECT TO CHANGE WITHOUT NOTIFICATION Page 2 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 7: Capacity Chart - Decal Pn 42817
Weight of load handling devices are 1600lbs (725kg). For greater loads, part of the load lifted and must be use 2 - part line. deducted from the capacity. PN 42817 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 3 ®... - Page 8 This page left intentionally blank. Page 4 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®...
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Page 9: Chapter 2 - Installation
Control Kit Manual Rotation - PN 111837 ....................14 Control Kit Manual Rotation - PN 111837 Parts List ................15 Electrical Circuit Grounding ........................16 Stability Procedure ..........................17 Decal Kit - PN 18776 ..........................18 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 5 ®... -
Page 10: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a EC3200 Crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 11: Torque Data Chart
*Lubricated means coated with a lubricant such as engine oil, or fasteners with phosphate NOTICE and oil coatings.“Dry” means plain or zinc plated without lubrication.Tighten lubricated bolts to approximately 80% of dry bolts. Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 7 ®... -
Page 12: Installation Overview
3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC3200 weighs approximately 800 lbs (360 kg). Note: cranes are shipped with rotation positioned at 180 degrees from normal stowed travel position. -
Page 13: Ec3200 Mounting Detail
AWS qualified welder to proceed as shown in this drawing: 3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted) TUBE 2X2X0.38(TYP 4) TRUCK FRAME TUBE 4X2X0.38 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 9 ®... -
Page 14: Ec3200 Installation Drawing
ITEM PART DESCRIPTION 8648 WASHER 0.88 SAE FLAT YELLOW GR8 42985 CAP SCR 0.88-9 X 1.75 HHGR8 NOTE: STABILITY DECAL, PN 16881, IS PART OF THIS KIT. Page 10 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... - Page 15 This page left intentionally blank. Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 11 ®...
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Page 16: Hydraulic Kit - Pn 42799
Hydraulic Kit - PN 42799 13 10 ROTATION CCW BOOM DOWN EXTENSION RETRACT ROTATION BOOM UP ROTATION CW EXTENSION EXTEND MAIN 13 10 Page 12 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 17: Hydraulic Kit - Pn 42799 Parts List
FTG 6-6 MAORB-FORB 90 C1111 FTG 10-6 MORB-FORB STRAIGHT REDUCER D1291 FTG 4-4 MFS-MORB STRAIGHT C4922 FTG 4-6 MFS-MORB STRAIGHT 108534 FTG 4-6 MFS-MORB STRAIGHT .046 ORIFICE BLK REV. C Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 13 ®... -
Page 18: Valve Bank Drawing
Valve Bank Drawing INNER DOWN INNER Page 14 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 19: Control Kit Manual Rotation - Pn 111837 Parts List
This page left intentionally blank. Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 15 ®... -
Page 20: Control Kit - Pn 42804
Page 16 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 21: Control Kit - Pn 42804 Parts List
WIRE HARNESS EC3200 CONTROLLER 72602 CORD REEL ASM 15/20/21 FT CRANE 35105 SWITCH LIMIT (NO) ROLLER LVR LT BRKT REV. C NOTES: P/N 47092 INCLUDES HARNESS & WINCH CONTROLLER Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 17 ®... -
Page 22: Ec3200 Wiring Diagram (Two Battery)
TO CHASSIS BATTERY + Electronic Switch 200A BREAKER (NOT SUPPLIED) STELLAR #119639 AUX BATTERY TO CHASSIS HIGH POWER GROUNDING LOCATION *LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Page 18 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 23: Ec3200 Wiring Diagram (One Battery)
WIRE & FUSE SIZING: WIRE GA: FUSE: CRANE: EC3200 EC4000 EC5000 EC6000 FUSE HOLDER #32523 FUSE (SEE CHART) (STELLAR SUPPLIED) TO CHASSIS BATTERY + TO CHASSIS HIGH POWER GROUNDING LOCATION -UNDERHOOD- Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 19 ®... -
Page 24: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Page 20 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 25: Stability Procedure
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 21 ®... -
Page 26: Decal Kit Placement - Pn 42816
DECAL CAPACITY EC3200 Main Boom and Crane Compartment 101061 DECAL IDENTIFICATION EC3200 LEFT Main Boom 101062 DECAL IDENTIFICATION EC3200 RIGHT Main Boom 9188 DECAL ROTATE/GREASE Crane Base *Not Shown Page 22 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 27: Chapter 3 - Drawing Assembly
Snatch Block Assembly - PN 82652 Parts List................. 39 Gear Bearing Assembly - PN 41640 ..................40 Radio Transmitter Assembly - PN 67894 ................. 41 Radio Transmitter Assembly - PN 67894 ................. 42 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 23 ®... -
Page 28: Base Assembly - Pn 42525
Base Assembly - PN 42525 Page 24 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 29: Base Assembly - Pn 42525 Parts List
TBE AIR SAEJ844 TYPE A .25 (RM) 2.33 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD REV. E NOTES: HARDWARE KITS: 97511 96198 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 25 ®... -
Page 30: Base Assembly (Narrow Version) - Pn 44613
Base Assembly (Narrow Version) - PN 44613 Page 26 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 31: Base Assembly (Narrow Version) - Pn 44613 Parts List
TBE AIR SAEJ844 TYPE A .25 (RM) 2.33 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD REV. E NOTES: HARDWARE KITS: 92511 96198 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 27 ®... -
Page 32: Mast Assembly - Pn 42787
Mast Assembly - PN 42787 P/N 43579 MUST GO IN THIS MAST MOUNTING HOLE Page 28 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 33: Mast Assembly - Pn 42787 Parts List
30659 NUT 0.25-20 HH NYLOC SS C6021 CAP SCR 0.25-20X0.75 BTNHD SS C6022 CAP SCR 0.25-20X1.00 BTNHD SS REV. D NOTE: WINCH CONTROLLER, PN 42821, SHOWN FOR REFERENCE. Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 29 ®... -
Page 34: Power Unit Assembly - Pn 42513
Power Unit Assembly - PN 42513 Page 30 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 35: Power Unit Assembly - Pn 42513 Parts List
DESCRIPTION 136638 FILL CAP- HYD RSRVR 136639 SOLENOID START EC3200 P-UNIT 136640 RSRVR EC3200 POWER UNIT 136641 MOTOR 12V EC3200 POWER UNIT 136642 ORING RSRVR EC3200 POWER UNIT Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 31 ®... -
Page 36: Winch Dc 1600 W/65 Ft Rope - Pn 106133
Winch DC 1600 W/65 FT Rope - PN 106133 Page 32 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 37: Winch Dc 1600 W/65 Ft Rope - Pn 106133 Parts List
WIRE ROPE 7/32 7X19 GAC 65FT MANUFACTURER: WARN WINCH ITEM PART DESCRIPTION 69303 SERVICE KIT MOTOR SPLINED 12V MANUFACTURER: COMEUP WINCH ITEM PART DESCRIPTION 136643 SERVICE KIT MOTOR SPLINED 12V Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 33 ®... -
Page 38: Main Boom Assembly - Pn 42512
USE INCLUDED HARDWARE(METRIC) USE ALL HARDWARE, EXCEPT BOLTS. CYLINDER SERIAL NUMBER LOCATION NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 43892 BUSHING PART NUMBER 0069 BUSHINGS INCLUDED IN 42503 Page 34 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 39: Main Boom Assembly - Pn 42512 Parts List
REV. H. NOTES: HARDWARE INCLUDED WITH ALTERNATE WINCH: 4X CAP SCR M10X40L 8.8 4X WASHER LOCK 10MM 4X WASHER FLAT 10MM 4X NUT SQUARE 10MM HARDWARE KIT: 92510 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 35 ®... -
Page 40: Extension Boom Assembly - Pn 42520
Extension Boom Assembly - PN 42520 NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 43893 CYLINDER SERIAL NUMBER LOCATION Page 36 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 41: Extension Boom Assembly - Pn 42520 Parts List
SWITCH LIMIT E1117-B9111-6C D0178 WASHER #10 SAE FLAT ZINC 43846 SCREW #10-24X0.38 SH SS CAP SCR 0.50-13X3.50 HHGR5 D0561 CAP SCR 0.25-20X0.50 BTNHD SS REV. A NOTES: HARDWARE KITS: 92509 Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 37 ®... -
Page 42: Snatch Block Assembly - Pn 82652
Snatch Block Assembly - PN 82652 Page 38 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 43: Snatch Block Assembly - Pn 82652 Parts List
CAP SCR 0.50-13X2.75 HHGR8 9263 PIN .38X3.00 QUICK RELEASE C6018 HOOK CRANE-3 TON MACHY WASHER 0.75ID 14GA 42524CR PIN 0.75X2.50 COTTER ZC 37824 COTTER PIN .125X1.00 REV. A Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 39 ®... -
Page 44: Gear Bearing Assembly - Pn 41640
44375 WORM EC3200 GEAR PROD 170-10081-1 REV. INITIAL RELEASE PN 41640 ITEM PART DESCRIPTION 77737 BEARING AND SEAL KIT EC3200 KNMTS 77738 WORM EC3200 KNMTS REV. INITIAL RELEASE Page 40 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... -
Page 45: Radio Transmitter Assembly - Pn 67894
DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 REV. INITIAL RELEASE Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 | Page 41 ®... -
Page 46: Radio Transmitter Assembly - Pn 67894
DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 REV. INITIAL RELEASE Page 42 | Stellar EC3200 Telescopic Crane Owner’s Manual PN 44024 ®... - Page 48 Subject to Change without Notification. © 2024 Stellar Industries, Inc.
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