stellar labs EC2000 Owner's Manual
Telescopic crane
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- Owner's manual (39 pages) ,
- Owner's manual (22 pages) ,
- Owner's manual (48 pages)
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EC2000
Telescopic Crane
Owner's Manual
Safety • Maintenance • Installation • Assembly • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to change without notification.
www.stellarindustries.com
Last Revision: 11/06/08
© 2008 Stellar Industries, Inc.
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Table of Contents
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Summary of Contents for stellar labs EC2000
- Page 1 EC2000 Telescopic Crane Owner’s Manual Safety • Maintenance • Installation • Assembly • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to change without notification. www.stellarindustries.com Last Revision: 11/06/08 © 2008 Stellar Industries, Inc.
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Page 2: Crane Manual Revisions
Stellar Crane Owner’s Manual Crane Manual Revisions Date of Revision Section Revised Description of Revision Page ... -
Page 3: Table Of Contents
Stellar Crane Owner’s Manual Table of Contents Contents Crane Manual Revisions .............. 2 Table of Contents ................. 3 Introduction .................. 5 Crane Specifications ..............6 Chapter 1 - Safety ............... 7 Chapter 2 - Operation ..............9 Chapter 3 - Installation ............. 11 Installation Instructions ............ - Page 4 Stellar Crane Owner’s Manual AN OVERVIEW TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY As the owner or employer, it is your responsibility to instruct the operator in the safe opera- tion of this equipment and to provide the operator with properly maintained equipment. Failure to read this manual by anyone who will operate, service, or work around this crane is a misuse of the equipment.
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Page 5: Introduction
Stellar Crane Owner’s Manual Introduction Stellar Cranes are designed to provide safe all possible situations. and dependable service. With proper use and maintenance, these cranes will operate Please be aware that some sections of this at peak performance for many years. manual contain information pertaining to Stellar manufactured cranes in general and To promote this longevity, carefully study the... -
Page 6: Crane Specifications
Stellar Crane Owner’s Manual Crane Specifications 11’ 3.35 1565 10’ 3.05 1985 9’ 2.74 2000 8’ 2.44 7’ 2.13 1190 1580 6’ 1.83 1430 1075 Reach in Feet/Meters Capacity in Pounds/Kilograms Weight of load handling devices are part of the load lifted and must be deducted from the capacity. -
Page 7: Chapter 1 - Safety
Stellar Crane Owner’s Manual Chapter 1 - Safety Please Read the Following Carefully! This and reflective jackets with breathing ap- portion of the manual contains information paratus. Consult your employer regarding regarding all Stellar manufactured cranes. current safety regulations and accident-pre- Some items contained within this chapter vention equipment. - Page 8 Stellar Crane Owner’s Manual and in good condition. If necessary, re- place them. Do not use the boom or the winch to drag a load. STABILITY Know the crane components and their ca- Do not use the crane boom to push down- pabilities and limitations.
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Page 9: Chapter 2 - Operation
Stellar Crane Owner’s Manual Chapter 2 - Operation Crane Controls This chapter contains information regarding the operation of Stellar manufactured tele- 1. Be familiar with the sequence and opera- scopic cranes. Please study the following tion of the crane controls. pages to ensure your familiarity with the op- eration process. - Page 10 Stellar Crane Owner’s Manual Page 10...
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Page 11: Chapter 3 - Installation
Stellar Crane Owner’s Manual Chapter 3 - Installation Installation Instructions Installation Instructions: Prepare Platform For Crane Installation (Not Sup- plied) 1. When designing the platform, maintain a proper clearance for the crane mounting and operation. 2. The platform must be strong enough to sup- port the crane and rated load. -
Page 12: Wiring Schematic - Power Rotation
Stellar Crane Owner’s Manual Wiring Schematic - Power Rotation Ig nit i on Ignition Control Box On/Off Swi t ch Switch (PN C4815) Relay PN C6072 E- Bra ke E-Brake Gr ound Ground Bat t er y Battery + Solid State Solonoid PN 39687 Bat t er y - Battery - Gr ound St ud... -
Page 13: Control Kit Power Rotation - Pn 90
Stellar Crane Owner’s Manual Control Kit Power Rotation - PN 22930 DOW N Rot at i on W I NCH FRONT CUT W I NCH CABLE TO Front Cut winch cable to VI EW BREAKER View 6. 5' , W I TH 6" OF W I RE Breaker 6.5’... -
Page 14: Decal Kit - Pn 18776
Stellar Crane Owner’s Manual Decal Kit - PN 18776 Item Part No. Description 18040 DECAL IDENTIFICATION ECK 1809 DECAL CAPACITY EC2K 414 DECAL CONTACT STELLAR 677 DECAL DANGER ELECTROCUTION VERT C4540 DECAL DANGER 4190 DECAL DANGER OPERATION CONDITION 4189 DECAL DANGER OPERATION RESTRICTION C4544 DECAL CAUTION Decals of Note... -
Page 15: Gear-Bearing Bolt Maintenance
Stellar Crane Owner’s Manual Gear-Bearing Bolt Maintenance Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identi- cal grade and size. Once a bolt has been torqued to 75% of its proof load and then re- moved, the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate damp loads after torquing. - Page 16 Stellar Crane Owner’s Manual Page 16...
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Page 17: Chapter 4 - Assembly Drawings
Stellar Crane Owner’s Manual Chapter 4 - Assembly Drawings EC2000 Crane (Standard) - PN 17631 USE COMPOUND #4065 ON BACK SIDE Mounting Hardware Ship Loose PN 17631 18069 BEARING RADIAL BALL 6" BRB6217-2RS " 0 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416... -
Page 18: Ec000 Crane (50' Wire Rope) - Pn 99
Stellar Crane Owner’s Manual EC2000 Crane (50’ Wire Rope) - PN 33939 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose 18069 BEARING RADIAL BALL 6" BRB6217-2RS " 0 33940 WIRE ROPE 3/16 7X19 IWRC-XIP 50 FT 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416... -
Page 19: Ec000 Crane (Short Mast) - Pn 19146
Stellar Crane Owner’s Manual EC2000 Crane (Short Mast) - PN 19146 MOUNTING HARDWARE SHIP LOOSE USE COMPOUND #40365 ON BACK SIDE PN 19146 18069 BEARING RADIAL BALL 6" BRB6217-2RS " 0 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416 18778 PIN HITCH 0.75X6.25 W\ LANYARD... - Page 20 Stellar Crane Owner’s Manual EC2000 Crane (Power Rotation) - PN 22601 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose PN 22601 18777 PIN HITCH 0.63X4.00 W\ LANYARD 22608PC MAST EC2K POWER ROTATION 17222 SHEAVE EC2K 5.00 DIA .19R/.75 THK D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY...
- Page 21 Stellar Crane Owner’s Manual EC2000 Crane (Power Rotation Short) - PN 24906 14 33 Mounting Hardware Ship Loose USE COMPOUND #40365 ON BACK SIDE PN 24906 39696 BASE EC2K POWER SHORT C0538 NUT 0.75-10 HHGR8 NYLOC 22608PC MAST EC2K POWER ROTATION...
- Page 22 Stellar Crane Owner’s Manual EC2000 Crane (LH Mount) - PN 56658 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose PN 56658 56659PC BASE ECK POWER LH MNT 18778 PIN HITCH 0.75X6.25 W\ LANYARD 608PC MAST ECK POWER ROTATION 18777 PIN HITCH 0.63X4.00 W\ LANYARD...
- Page 23 Stellar Crane Owner’s Manual Control Kit Power Rotation - PN 22930 1 22925 ENCLOSURE 6.00X4.00 MACHINED 9 D0561 CAP SCR 0.25-20X0.50 BTNHD SS 2 22927 PLATE ELECTRICAL MTG EC2K 10 0333 NUT 0.25-20 HHGR5 NYLOC 4 14994 CONNECTOR SOCKET TRAILER 6 PIN 12 6684 CAP SCR #10-32X0.50 SH 5 22931 CIRCUIT BREAKER 12V 20 AMP AUTO RES...
- Page 24 Stellar Crane Owner’s Manual Page 4...
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Page 25: Chapter 5 - Replacement Parts
Stellar Crane Owner’s Manual Chapter 5 - Replacement Parts ASSEMBLY COMPONENTS 61 BEARING HOUSING - ROTATION (POWER ROTATION MODELS) 61 GEAR BEARING - ROTATION (POWER ROTATION MODELS) 18069 BEARING - RADIAL BALL 6.00” 18068 RACE - INNER 2.50” 18067 BEARING DRAWN CUP NEEDLE 2.75” 17 SHEAVE 5.00”... -
Page 26: Warranty Information
Stellar Crane Owner’s Manual Warranty Information Page 6...
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