stellar labs EC3200 Owner's Manual
Aluminum telescopic crane
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- Owner's manual (54 pages) ,
- Owner's manual (30 pages) ,
- Owner's manual (48 pages)
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Notice: A copy of this manual must remain with the equipment at all times.
For a printable download copy, please visit: www.stellarindustries.com
Subject to Change without Notification.
© 2023 Stellar Industries, Inc.
Installation • Assembly Drawings • Parts
Stellar Industries, Inc.
190 State Street
PO Box 169=
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Model EC3200
Aluminum Telescopic
Crane Owners Manual
Rev 3
PN 95529
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Table of Contents
Related Manuals for stellar labs EC3200
Summary of Contents for stellar labs EC3200
- Page 1 Model EC3200 Aluminum Telescopic Crane Owners Manual Installation • Assembly Drawings • Parts Notice: A copy of this manual must remain with the equipment at all times. For a printable download copy, please visit: www.stellarindustries.com Stellar Industries, Inc. 190 State Street...
- Page 2 P65 Warning / Serial Tag Location / Cold Weather WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Snatch Block Assembly - PN 82652 .......................38 Snatch Block Assembly - PN 82652 Parts List ..................39 Boom Support Assembly - PN 95153 .....................40 Radio Transmitter Assembly - PN 67894 ....................41 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page i ®... -
Page 4: Introduction
Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page ii | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Chapter Contents Model 7630 Specifications ......................2 Capacity Chart - Decal PN 118556 .................... 3 Dimensional Drawing 1 ......................4 Dimensional Drawing 2 ......................5 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 1 ®... -
Page 6: Specifications
@ 15’ (290 kg @ 4.6 m) VOLT POWER UNIT POWER SUPPLY: (2.0 GPM @ 2600 PSI) (7.57 lpm @ 179 Bar) SUBJECT TO CHANGE WITHOUT NOTIFICATION Page 2 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 7: Capacity Chart - Decal Pn 42817
Weight of load handling devices are 1600lbs (725kg). For greater loads, part of the load lifted and must be use 2 - part line. deducted from the capacity. PN 42817 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 3 ®... - Page 8 This page left intentionally blank. Page 4 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®...
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Page 9: Chapter 2 - Installation
Hydraulic System ........................24 Face Seal/O-Ring Size Chart ....................24 Stability Procedure ........................25 Crane Load Level Indicator ...................... 26 Decal Placement - PN 117183 ....................27 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 5 ®... -
Page 10: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a EC3200 Aluminum crane. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. If a question should arise during the installation process, please contact Stellar Customer Service at (800) 321 3741. -
Page 11: Torque Data Chart
*Lubricated means coated with a lubricant such as engine oil, or fasteners with phosphate NOTICE and oil coatings.“Dry” means plain or zinc plated without lubrication.Tighten lubricated bolts to approximately 80% of dry bolts. Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 7 ®... -
Page 12: Installation Overview
Installation Overview 1. Determine that the mounting location for the EC3200 Aluminum crane is at least 18” x 15” (45.7 x 38.1 cm). 2. Use the detail on the following page to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 13: Ec3200 Aluminum Mounting Detail
3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where noted) TUBE 2X2X0.38(TYP 4) TRUCK FRAME TUBE 4X2X0.38 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 9 ®... -
Page 14: Ec3200 Aluminum Installation Drawing
ITEM PART No. DESCRIPTION QTY. 8648 WASHER 0.88 SAE FLAT YELLOW GR8 42985 CAP SCR 0.88-9X1.75 HHGR8 NOTE: STABILITY DECAL P/N 16881 IS PART OF THIS KIT Page 10 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... - Page 15 This page left intentionally blank. Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 11 ®...
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Page 16: Hydraulic Kit - Pn 93872
Hydraulic Kit - PN 93872 Page 12 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 17: Hydraulic Kit - Pn 93872 Parts List
FTG 10-6 MORB-FORB STRAIGHT REDUCER D1291 FTG 4-4 MFS-MORB STRAIGHT C4922 FTG 4-6 MFS-MORB STRAIGHT 49314 SWITCH PRES OVERLD CD-LLC-2600R/WD 108534 FTG 4-6 MFS-MORB STRAIGHT .046 ORIFICE BLK REV. B Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 13 ®... -
Page 18: Valve Bank Drawing
Valve Bank Drawing INNER DOWN INNER Page 14 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... - Page 19 This page left intentionally blank. Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 15 ®...
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Page 20: Control Kit - Pn 42804
Page 16 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 21: Control Kit - Pn 42804 Parts List
WIRE HARNESS EC3200 CONTROLLER 72602 CORD REEL ASM 15/20/21 FT CRANE 35105 SWITCH LIMIT (NO) ROLLER LVR LT BRKT REV. C NOTES: P/N 47092 INCLUDES HARNESS & WINCH CONTROLLER Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 17 ®... -
Page 22: Ec3200 Aluminum Wiring Diagram (Two Battery)
TO CHASSIS BATTERY + Electronic Switch 200A BREAKER (NOT SUPPLIED) STELLAR #119639 AUX BATTERY TO CHASSIS HIGH POWER GROUNDING LOCATION *LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE Page 18 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 23: Ec3200 Aluminum Wiring Diagram (One Battery)
WIRE GA: FUSE: CRANE: EC3200 EC4000 EC5000 EC6000 FUSE HOLDER #32523 FUSE (SEE CHART) (STELLAR SUPPLIED) TO CHASSIS BATTERY + TO CHASSIS HIGH POWER GROUNDING LOCATION -UNDERHOOD- Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 19 ®... -
Page 24: Electrical Circuit Grounding
• Be sure to grind the frame rail around the hole to ensure a proper ground connection. • Frame rail thickness may require additional flat washers (as shown). • Use an electrical coating on hardware to prevent corrosion. Page 20 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 25: Stability Procedure
6. Record this number in the data box for Zone 1. This is the revised capacity due to stability for this zone. 7. Repeat this procedure for each zone until the worksheet is completed. 8. This is the revised capacity based on stability of this package. Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 21 ®... -
Page 26: Decal Kit Placement - Pn 100112
DECAL CAPACITY EC3200 Main Boom and Crane Compartment 101061 DECAL IDENTIFICATION EC3200 LEFT Main Boom 101062 DECAL IDENTIFICATION EC3200 RIGHT Main Boom 9188 DECAL ROTATE/GREASE Crane Base *Not Shown Page 22 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 27: Chapter 3 - Drawing Assembly
Snatch Block Assembly - PN 82652..................38 Snatch Block Assembly - PN 82652 Parts List................. 39 Boom Support Assembly - PN 95153..................40 Radio Transmitter Assembly - PN 67894 ................. 41 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 23 ®... -
Page 28: Base Assembly - Pn 42525
Base Assembly - PN 42525 Page 24 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 29: Base Assembly - Pn 42525 Parts List
FTG CPRSN 0.12NPT/0.25 TUBE D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 2.33 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 25 ®... -
Page 30: Base Assembly (Narrow Version) - Pn 44613
Base Assembly (Narrow Version) - PN 44613 Page 26 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 31: Base Assembly (Narrow Version) - Pn 44613 Parts List
TBE AIR SAEJ844 TYPE A .25 (RM) 2.33 22161 FTG 2-2 FP-FP COUPLER STRAIGHT BRASS 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD REV. E NOTES: HARDWARE KITS: 92511, 96198 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 27 ®... -
Page 32: Mast Assembly - Pn 42787
Mast Assembly - PN 42787 P/N 43579 MUST GO IN THIS MAST MOUNTING HOLE Page 28 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 33: Mast Assembly - Pn 42787 Parts List
NUT 0.25-20 HH NYLOC SS C6021 CAP SCR 0.25-20X0.75 BTNHD SS C6022 CAP SCR 0.25-20X1.00 BTNHD SS REV. D NOTES: WINCH CONTROLLER (PN 42821) SHOWN FOR REFERENCE. HARDWARE KITS: 92515 92513 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 29 ®... -
Page 34: Power Unit Assembly - Pn 42513
Power Unit Assembly - PN 42513 Page 30 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 35: Power Unit Assembly - Pn 42513 Parts List
136638 FILL CAP- HYD RSRVR 136639 SOLENOID START EC3200 P-UNIT 136640 RSRVR EC3200 POWER UNIT 136641 MOTOR 12V EC3200 POWER UNIT 136642 ORING RSRVR EC3200 POWER UNIT Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 31 ®... -
Page 36: Winch Dc 1600 W/65 Ft Rope - Pn 106133
Winch DC 1600 W/65 FT Rope - PN 106133 Page 32 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 37: Winch Dc 1600 W/65 Ft Rope - Pn 106133 Parts List
WIRE ROPE 7/32 7X19 GAC 65FT MANUFACTURER: WARN WINCH ITEM PART DESCRIPTION 69303 SERVICE KIT MOTOR SPLINED 12V MANUFACTURER: COMEUP WINCH ITEM PART DESCRIPTION 136643 SERVICE KIT MOTOR SPLINED 12V Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 33 ®... -
Page 38: Main Boom Assembly - Pn 90396
NOTES: C-BALANCE VALVE 9803 CYLINDER SEAL KIT 43892 BUSHING PART NUMBER 0069 BUSHINGS INCLUDED IN 42503 WEAR PAD REPLACEMENT CYLINDER SERIAL KIT - PN 101383 NUMBER LOCATION Page 34 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 39: Main Boom Assembly - Pn 90396 Parts List
RADIO RECEIVER SHOWN FOR REFERENCE HARDWARE INCLUDED WITH ALTERNATE WINCH: 4X CAP SCR M10X40L 8.8 4X WASHER LOCK 10MM 4X WASHER FLAT 10MM 4X NUT SQUARE 10MM HARDWARE KIT: 102328 Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 35 ®... -
Page 40: Extension Boom Assembly - Pn 90397
Extension Boom Assembly - PN 90397 75813 TAPE USE APPROX. 0.50"X2.00" WEAR PAD REPLACEMENT KIT - PN 101384 NOTES: HARDWARE KIT: 102329 Page 36 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 41: Extension Boom Assembly - Pn 90397 Parts List
PLATE STOP 2ND EXT EC3200 LW D0894 CAP SCR #10-24X0.75 BTNHD SS C4956 NUT #10-24 HH NYLOC SS 12824 PIN HITCH 1.00X4.50 5753 PIN 0.19X1.56 LYNCH REV. C Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 37 ®... -
Page 42: Snatch Block Assembly - Pn 82652
Snatch Block Assembly - PN 82652 Page 38 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 43: Snatch Block Assembly - Pn 82652 Parts List
CAP SCR 0.50-13X2.75 HHGR8 9263 PIN .38X3.00 QUICK RELEASE C6018 HOOK CRANE-3 TON 0375 MACHY WASHER 0.75ID 14GA 42524CR PIN 0.75X2.50 COTTER ZC 37824 COTTER PIN .125X1.00 REV. A Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 39 ®... -
Page 44: Boom Support Assembly - Pn 95153
WASHER 0.38 BONDED SEALING NEO BACK NUT 0.38-16 HHGR5 NYLOC 95159 ROLLER BOOM SUPPORT AL EC LW C0969 CAP SCR 0.63-11X7.00 HHGR5 2826 NUT 0.63-11 HHGR5 NYLOC REV. INITIAL RELEASE Page 40 | Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529 ®... -
Page 45: Radio Transmitter Assembly - Pn 67894
DECAL CONTROL HANDLE 5 FCTN 38475 SCREW 4MMX12MM PHMS PH 36156 SCREW 4MMX14MM PHMS PH 29460 SCREW 3MMX35MM PHMS PH 50932 CONTROL HANDLE GRIP LESS TRIGGER HET H2 REV. INITIAL RELEASE Stellar EC3200 Aluminum Telescopic Crane Owner’s Manual PN 95529l | Page 41 ®... - Page 47 Subject to Change without Notification. © 2024 Stellar Industries, Inc.
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