Table of Contents
Advertisement
Quick Links
M
7628
odel
T
c
elescopic
rane
o
' M
wners
anual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
Last Revision: 04/17/13
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for stellar labs Model 7628
Summary of Contents for stellar labs Model 7628
- Page 1 ’ M wners anual installation • assembly drawings • parts ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2013 Stellar Industries, Inc. Last Revision: 04/17/13...
- Page 2 7628 Manual Revisions Date of Revision Section Revised Description of Revision Chapter 2: Installation New Flip Sheave Design Implemented. Updated Extention Chapter 3: Assembly September 15th, 2011 Boom Assembly Drawings. Drawings...
-
Page 3: Table Of Contents
Table of Contents Table of Contents Chapter 1 - Specifications ..............1 Capacity Chart - Decal PN 55114 .............2 Chapter 2 - Installation ................3 Installation Overview ................4 Control Kit - PN 54968 ................5 Control Kit (Non-Boost) - PN 56490.............6 Hydraulic Kit - PN 52264...............7 Valve Bank - PN 52265.................8 Hydraulic Installation ................9 Winch Case Drain Installation ............10... - Page 4 7628 Owner’s Manual...
-
Page 5: Chapter 1 - Specifications
Specifications Chapter 1 - Specifications Model 7628 Crane SPECIFICATION SHEET Crane Rating: 38,000 ft-lb (5.25 TM) Standard Boom Length: 12’6” (3.81 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 90"(228.6 cm) 2nd stage: Hydraulic 90"(228.6 cm) Maximum Horizontal Reach: 28’6”... -
Page 6: Capacity Chart - Decal Pn 55114
7628 Owner’s Manual Capacity Chart - Decal PN 55114 7470 lbs Reach in Feet/Meters 3385 kg Capacity in Pounds/Kilograms 5330 lbs 6330 lbs 2415 kg 2870 kg 30' 4” 4685 lbs 9.25 m 2125 kg Boost (If Equipped) 3015 lbs 1365 kg Standard 8.23 m... -
Page 7: Chapter 2 - Installation
Installation Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 7628 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that... -
Page 8: Installation Overview
7628 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 6628 crane is at least 18” x 20” (45.7 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 9: Control Kit - Pn 54968
Installation Control Kit - PN 54968 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. - OR - CORD REEL 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL... -
Page 10: Control Kit (Non-Boost) - Pn 56490
7628 Owner’s Manual Control Kit (Non-Boost) - PN 56490 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL - OR - 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL... -
Page 11: Hydraulic Kit - Pn 52264
Installation Hydraulic Kit - PN 52264 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 52264... -
Page 12: Valve Bank - Pn 52265
7628 Owner’s Manual 7628 Owner’s Manual Valve Bank - PN 52265 HYDRAULIC SCHEMATIC PN 52265 25367 RELIEF VALVE 24685/24690 25368 SEAL KIT 25367 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 25369 SEAL KIT 24960/25381 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H... -
Page 13: Hydraulic Installation
Installation Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Winch Case Drain Line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. next page for Case Drain Installation. -
Page 14: Winch Case Drain Installation
7628 Owner’s Manual 7628 Owner’s Manual Winch Case Drain Installation Installing the winch case drain The winch case drain must run directly to the reservoir to ensure no back pressure in the line. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. Locate the winch case drain line at the bottom of the crane base as shown in Fig. -
Page 15: Hydraulic System
Installation Hydraulic System... -
Page 16: Stability Procedure
7628 Owner’s Manual 7628 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane 7628 Stability Data Products: Max Horizontal Reach: 342” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 1860 lbs. -
Page 17: Decal Placement - 54970
Installation Decal Placement - 54970 14,15 7628 ® ® Angle Indicator PN 54970 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT *USE THESE DECALS WITH BODY PACKAGE 54588 DECAL CDT 2.00X2.00 25159 DECAL WARNING MANUAL OVERRIDES 12451 DECAL HOISTING PERSONNEL 52270 DECAL VB CONTROL MECH CRANE D1197... - Page 18 7628 Owner’s Manual 7628 Owner’s Manual...
-
Page 19: Chapter 3 - Assembly Drawings
Assembly Drawings Chapter 3 - Assembly Drawings Base Assembly - PN 50364 GASKET SHOWN AS REFERENCE PN 50364 47869 BEARING SWING DRIVE CAST 6620 GEARTEK C6069 MOTOR HYD ROSS MK080613AAAB D1345 FTG CPRSN 0.12NPT/0.25 TUBE D1810 TBE AIR SAEJ844 TYPE A .25 (RM) 56589 ZERK 1/8 NPT STRAIGHT LONG THREAD NOTE: ITEMS 1 INCLUDE GUARD &... -
Page 20: Mast Assembly - Pn 62795
7628 Owner’s Manual 7628 Owner’s Manual Mast Assembly - PN 62795 DO NOT GREASE THESE BUSHINGS PN 62795 52265 VB 4 SECT W/PROP STER8GPM DEUTSCH C5902 WASHER 0.63 SAE FLAT YELLOW GR8 D1034 CAP SCR 0.63-11X3.00 HHGR8 RED PATCH 63517 WINCH 3750 TH2CC230246 W/120 FT ROPE 11693 CAP SCR 0.63-11X1.75 HHGR8... -
Page 21: Main Boom - Pn 54960
Assembly Drawings Main Boom - PN 54960 PN 54960 0335 CAP SCR 0.38-16X1.25 HHGR5 54961 CYLINDER ASM 7628 INNER 9843 CAP SCR 0.38-16X0.75 HHGR8 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 & 0340 WASHER 0.25 USS FLAT ZINC 9142 PIN CAP 0.56X2.50X0.19 C6353 WASHER 0.38 SAE FLAT YELLOW GR8 9711ZP... -
Page 22: Extension Boom Assembly - Pn 61831
7628 Owner’s Manual 7628 Owner’s Manual Extension Boom Assembly - PN 61831 PN 61831 50929 CYLINDER EXT ASM 6628 2.0/2.0 9991 WEAR PAD 0.19X2.50 RND NYLATRON 27719 SPACER BOOM TIP 6620 UHMW 13339 SHEAVE 7621 8.00 DIA .38R/1.88THK 9363 WEAR PAD 1.12X2.00 RND NYLATRON 0425 MACHY WASHER 1.25ID 10GA 61050... -
Page 23: Extension Boom Assembly - Pn 61831 (Expanded)
Assembly Drawings Extension Boom Assembly - PN 61831 (Expanded) See Parts Breakdown on Previous Page. PN 61831 Assembled View... -
Page 24: Main Cylinder Assembly - Pn 54961
7628 Owner’s Manual 7628 Owner’s Manual Main Cylinder Assembly - PN 54961 Manifold Assembly PN 41910 39425 MANIFOLD CBAL DOUBLE T11A WITH RELIEF 41906 VALVE C-BAL SUN CBCH-LJN 3500 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON Cylinder Serial Tag Location PN 54961 50928 CYLINDER 4.50X21.38 NEW MAST... -
Page 25: Extension Cylinder Assembly - Pn 50929
Assembly Drawings Extension Cylinder Assembly - PN 50929 Cylinder Serial Tag Location PN 50929 50919 CYLINDER EXT 6628 2 STAGE 2.0/2.0 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 11882 CAP SCR 0.38-16X1.75 SH ZC 14601 CAP SCR 0.38-16X2.25 SH ZC 31652 TUBE ASM 0.38X 72.86 EXT CYL 6628 31651 TUBE ASM 0.38X 119.75 EXT CYL 6628... -
Page 26: Snatch Block Assembly - Pn 56266
7628 Owner’s Manual 7628 Owner’s Manual Snatch Block Assembly - PN 56266 PN 56266 Defau ITEM PART DESCRIPTION 13339 SHEAVE 7621 8.00 DIA .38R/1.88THK 53263PC PLATE SNATCH BLOCK 76/96/106/126 0347 NUT 0.38-16 HHGR5 NYLOC C0538 NUT 0.75-10 HHGR8 NYLOC 0532 CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8... -
Page 27: Cdt™ Radio Transmitter Assembly - Pn 56647
Assembly Drawings CDT™ Radio Transmitter Assembly - PN 56647 SEE NOTE NOTE: 1) P/N'S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 20088 CONTROL HANDLE HOUSING 4 FCTN HET 56657 CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958... - Page 28 7628 Owner’s Manual...
-
Page 29: Chapter 4 - Replacement Parts
Replacement Parts Chapter 4 - Replacement Parts PART# DESCRIPTION C6069 HYDRAULIC SWING MOTOR 25367 RELIEF VALVE 25368 SEAL KIT - RELIEF VALVE (25367) 24960 FLOW CONTROL VALVE 25369 SEAL KIT - FLOW VALVE (24960) 25371 SOLENOID VALVE TAND G04571 25373 SEAL KIT - SOLENOID VALVE (25371) 44532 COIL - 12VDC... - Page 30 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...
Need help?
Do you have a question about the Model 7628 and is the answer not in the manual?
Questions and answers