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M
12621
odel
T
c
elescopic
rane
o
' M
wners
anual
installation • assembly drawings • parts
®
TM
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2013 Stellar Industries, Inc.
Last Revision: 04/17/13
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Summary of Contents for stellar labs Model 12621
- Page 1 ’ M wners anual installation • assembly drawings • parts ® Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2013 Stellar Industries, Inc. Last Revision: 04/17/13...
- Page 2 12621 Manual Revisions Date of Revision Section Revised Description of Revision Chapter 2: Installation New Flip Sheave Design Implemented. Updated Extention Chapter 3: Assembly September 15th, 2011 Boom, Mast, Cable & Hook Assembly Drawings. Drawings...
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Page 3: Table Of Contents
Table of Contents Table of Contents Chapter 1 - Specifications ..............1 Capacity Chart - Decal PN 54623 .............2 Chapter 2 - Installation ................3 Installation Overview ................4 Control Kit - PN 52876 ................5 Control Kit (Non-Boost) - PN 59152.............6 Hydraulic Kit - PN 55396...............7 Valve Bank - PN 52265 .................8 Hydraulic Installation................9 Winch Case Drain Installation............10... - Page 4 12621 Owner’s Manual...
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Page 5: Chapter 1 - Specifications
Specifications Chapter 1 - Specifications Model 12621 Crane SPECIFICATION SHEET Crane Rating: 66,000 ft-lbs (9.12 TM) Standard Boom Length: 11’0” (3.35 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 60"(152.4 cm) 2nd stage: Hydraulic 60"(152.4 cm) Maximum Horizontal Reach: 21’0”(6.40 m) from CL of Crane Maximum Vertical Lift: 23’(7.01 m) -
Page 6: Capacity Chart - Decal Pn 54623
12621 Owner’s Manual Capacity Chart - Decal PN 54623 Reach in Feet/Meters Capacity in Pounds/Kilograms 12000 lbs 9000# 4080 kgs 5440 kg 7.01 m 12000 lbs Boost 5440 kg 6920 lbs (If Equipped) 10330 lbs 3135 kg 4685 kg 6.40 m 5865 lbs Standard 2660 kg... -
Page 7: Chapter 2 - Installation
Installation Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall 12621 Telescopic Crane on a Stellar Service complete the vehicle in such a manner that... -
Page 8: Installation Overview
12621 Owner’s Manual Installation Overview 1. Determine that the mounting location for the 12621 crane is at least 20” x 21” (50.8 x 50.8 cm). 2. Use the detail below to drill 1.06” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. -
Page 9: Control Kit - Pn 52876
Installation Control Kit - PN 52876 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC CORD REEL SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. - OR - SWITCH 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. INCLINOMETER SPEED CTRL OUTPUT 1 PWR ON DEMAND MODE... -
Page 10: Control Kit (Non-Boost) - Pn 59152
12621 Owner’s Manual Control Kit (Non-Boost) - PN 59152 * WIRING OPTIONS FOR REMOTE CONTROL OF ENGINE SPEED: 1. POWER ON DEMAND (POD) MODE- ALLOWS AUTOMATIC SWITCHING OF HIGH IDLE BASED ON CRANE OPERATION. CORD REEL - OR - 2. ON/OFF MODE - ALLOWS MANUAL SELECTION OF HIGH IDLE. SWITCH INCLINOMETER SPEED CTRL OUTPUT 1... -
Page 11: Hydraulic Kit - Pn 55396
Installation Hydraulic Kit - PN 55396 NOTE: USE 32" OF HOSE PROTECTOR P/N 17288 OVER THE ROTATION HOSES NOTE: USE 12" OF HOSE PROTECTOR P/N 17288 OVER THE 3 WINCH HOSES PN 55396... -
Page 12: Valve Bank - Pn 52265
12621 Owner’s Manual Valve Bank - PN 52265 HYDRAULIC SCHEMATIC PN 52265 25367 RELIEF VALVE 24685/24690 25368 SEAL KIT 25367 24960 VALVE FLW CTRL PRP/JP04C3150N 0-8 25369 SEAL KIT 24960/25381 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H... -
Page 13: Hydraulic Installation
Installation Hydraulic Installation 1. After mounting, locate the pressure and return lines. Note: Pressure line is 3/8” hose; Winch Case Drain Line is 3/8” hose; Return line is 1/2” hose. Hoses are terminated using swivel fittings. 2. Install hydraulic lines per diagram below. next page for Case Drain Installation. -
Page 14: Winch Case Drain Installation
12621 Owner’s Manual Winch Case Drain Installation Installing the winch case drain The winch case drain must run directly to the reservoir to ensure no back pressure in the line. Use 3/8” hydraulic hose and fittings rated for a minimum of 300 psi. Locate the winch case drain line at the bottom of the crane base as shown in Fig. -
Page 15: Hydraulic System
Installation Hydraulic System... -
Page 16: Stability Procedure
12621 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane 12621 Stability Data Products: Max Horizontal Reach: 252” (From the center of A truck is stable until the load cannot be lifted off rotation to boom tip) the ground with the winch, without tipping over the Boost Stability Test Weight: 4370 lbs. -
Page 17: Decal Kit Placement - Pn 54763
Installation Decal Kit Placement - PN 54763 14,15 12621 ® ® Angle Indicator PN 54763 **THESE DECALS NOT INCLUDED WITH THE DECAL KIT *USE THESE DECALS WITH BODY PACKAGE 54588 DECAL CDT 2.00X2.00 12451 DECAL HOISTING PERSONNEL 25159 DECAL WARNING MANUAL OVERRIDES D1197 DECAL-ANGLE INDICATOR SS 52270... - Page 18 12621 Owner’s Manual...
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Page 19: Chapter 3 - Assembly Drawings
Assembly Drawings Chapter 3 - Assembly Drawings Base Assembly - PN 18027 PN 18027 11453 BEARING SWING DRIVE CAST BASE 6620 C6069 MOTOR HYD ROSS MK080613AAAB D1307 CAP SCR 0.50-13X1.25 SH 44551PC GUARD TTB 6620 CRANE LZR 13959 CAP SCR 1.00-8 X .63 PLASTIC 0479 CAP SCR 0.25-20X0.75 HHGR5 21151... -
Page 20: Mast Assembly - Pn 57295
12621 Owner’s Manual Mast Assembly - PN 57295 DO NOT GREASE THESE BUSHINGS PN 57295 27813 COLLAR 0.38X0.75X0.38 UHMW C5902 WASHER 0.63 SAE FLAT YELLOW GR8 0343 WASHER 0.31 USS FLAT ZINC C0933 CAP SCR 0.31-18X4.50 HHGR5 0342 NUT 0.31-18 HHGR5 NYLOC 44533 BUSHING HSG3235012S 2.00X0.75 11693... -
Page 21: Main Boom - Pn 52489
Assembly Drawings Main Boom - PN 52489 PN 52489 4381 BUSHING BPC32DXR32 2.00X2.00 43839 CYLINDER ASM 5.50X21.38 27720 SPACER ROPE GUIDE 6620 UHMW 0340 WASHER 0.25 USS FLAT ZINC 0478 CAP SCR 0.25-20X0.50 HHGR5 13395 WEAR PAD 3.00X3.00X1.00 NYLATRON 0068 BUSHING BPC16DXR24 1.00X1.50 43476 INNER BOOM 10621/12621... -
Page 22: Extension Boom Assembly - Pn 61046
12621 Owner’s Manual Extension Boom Assembly - PN 61046 PN 61046 61814 EXT BOOM 2ND 10621/12621 FS/CRADLE A2B 28859 CYLINDER EXT ASM 126/106/96 9991 WEAR PAD 0.19X2.50 RND NYLATRON 27719 SPACER BOOM TIP 6620 UHMW 43858 SHEAVE 10621 9.25 DIA .44R/1.88THK 13396 WEAR PAD 2.50X2.50X1.00 NYLATRON 13397PC PLATE 1ST EXT 9620 WEAR PAD... -
Page 23: Extension Boom Assembly - Pn 61046 (Expanded)
Assembly Drawings Extension Boom Assembly - PN 61046 (Expanded) See Parts Breakdown on Previous Page. PN 61046 Assembled View... -
Page 24: Main Cylinder Assembly - Pn 43839
12621 Owner’s Manual Main Cylinder Assembly - PN 43839 Manifold Assembly PN 41910 39425 MANIFOLD CBAL DOUBLE T11A WITH RELIEF 9803 Valve C- SUN CBBD-LJN-3500 C4961 PLUG STR HOLLOW HEX 0.38 6-HP5ON Cylinder Serial Tag Location Note: Main Cylinder uses Stellar Seal Kit P/N 35646 PN 43839 43838 CYLINDER 5.50X21.38... -
Page 25: Extension Cylinder Assembly - Pn 28859
Assembly Drawings Extension Cylinder Assembly - PN 28859 Cylinder Serial Tag Location Note: Upper/Lower Extension Cylinder uses Stellar Seal Kit P/N 20450 P/N 28859 13980P CYLINDER 13980 PAINTED 14442 TUBE ASM 0.38X23.25 EXT CYL 6620 14443 TUBE ASM 0.38X102.25 EXT CYL 6620 14115 MANIFOLD ASM 6620 EXT CBBD-LJN-XVN 14601 CAP SCR 0.38-16X2.25 SH ZC 11882 CAP SCR 0.38-16X1.75 SH ZC... -
Page 26: Cable & Hook Assembly - Pn 55898
12621 Owner’s Manual Cable & Hook Assembly - PN 55898 26.50 PN 55898 43858 SHEAVE 10621 9.25 DIA .44R/1.88THK 53263PC PLATE SNATCH BLOCK 76/96/106/126 0347 NUT 0.38-16 HHGR5 NYLOC C0538 NUT 0.75-10 HHGR8 NYLOC 0532 CAP SCR 0.38-16X3.75 HHGR5 5841 CAP SCR 0.75-10X4.50 HHGR8 C6219 WASHER 0.75 SAE FLAT YELLOW GR8... -
Page 27: Cdt™ Radio Transmitter Assembly - Pn 56647
Assembly Drawings CDT™ Radio Transmitter Assembly - PN 56647 SEE NOTE NOTE: 1) P/N'S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 20088 CONTROL HANDLE HOUSING 4 FCTN HET 56657 CONTROL HANDLE FACE PLT W/LABEL 6 FCTN CDT 35447 CONTROL HANDLE GRIP W/TRIGGER HT H2 24958... - Page 28 12621 Owner’s Manual...
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Page 29: Chapter 4 - Replacement Parts
Replacement Parts Chapter 4 - Replacement Parts PART# DESCRIPTION C6069 HYDRAULIC SWING MOTOR 25367 RELIEF VALVE 25368 SEAL KIT - RELIEF VALVE 24960 FLOW CONTROL VALVE 25369 SEAL KIT - FLOW CONTROL VALVE 25371 SOLENOID VALVE TAND G04571 25373 SEAL KIT - SOLENOID VALVE 44532 COIL - 12VDC 41910... - Page 30 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...
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