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Model ECCR
Subject to Change without Notification.
© 2018 Stellar Industries, Inc.
C
ontainer
Safety • Operation • Maintenance
Model CC
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
C
G
M
eneral
anual
Model CCR
arrier
Rev 1
PN 89044
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Table of Contents
Related Manuals for stellar labs EC Series
Summary of Contents for stellar labs EC Series
- Page 1 ontainer arrier eneral anual Safety • Operation • Maintenance Model CC Model CCR Model ECCR Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2018 Stellar Industries, Inc. PN 89044...
- Page 2 Revisions Stellar Container Carrier Manual ® Date of Revsion Section Revised Description of Revision WARNING Operating, maintaining, and servicing a Stellar product may expose you to chemicals including, but not limited to, engine exhaust, carbon monoxide, phthalates, and lead. These chemicals are known to the State of California to cause cancer and birth defects (or other reproductive harm).
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Page 3: Table Of Contents
Table of Contents Introduction ......................iv Chapter 1 - Operation .................. 5 General Operation ....................5 Operator Requirements ..................5 Pre-Operation Inspection ...................6 Job Site Setup ......................6 Container Carrier Controls .................7 Lifting a Front Load Container ................8 Placing a Front Load Container ..............12 Lifting a Rear Load Container ................15 Placing a Rear Load Container ...............20 Lifting a Large Rear Load Container ...............23... -
Page 4: Introduction
Introduction A copy of this manual is provided with every crane and can be found in the hard plastic manual case that is installed on the chassis. A copy of this manual shall remain with the crane at all times. Throughout the manual, three signal words will be used to bring attention to important items: NOTICE... -
Page 5: Chapter 1 - Operation
Chapter 1 - Operation Safety should be the n umber one thought on every operator’s mind. Three factors should exist for safe operation: a qualified operator, well-maintained equipment, and the proper use of this equipment. This chapter contains information regarding the safety and operation of Stellar ®... -
Page 6: Pre-Operation Inspection
Pre-Operation Inspection Before operating the equipment, make sure all regular maintenance has been performed. Each day, inspect the container carrier for all of the following: • Hydraulic reservoir oil level. • Hydraulic hoses and tubing for evidence of damage such as blistering, crushing, or abrasion. •... -
Page 7: Container Carrier Controls
Container Carrier Controls CONTROLLER ASSEMBLY LIFT EXTEND TILT ROTATE HOIST UP PN 57228 LIFT TILT ROTATE HOIST UP PN 57229 LIFT TILT HOIST UP PN 57230 Be familiar with the sequence and operation of the container carrier controls. Each individual container carrier function should have control function decals. Replace them immediately if they are missing or illegible. -
Page 8: Lifting A Front Load Container
Lifting a Front Load Container Step 1 Lower Forks Tilt Fork Frame PTO ON Forward Raise Lift Frame 1. If the forks are in the stored position, engage the PTO and raise the lift frame high enough to clear the truck frame. Tilt the fork frame forward to allow easy manual rotation to the down position. - Page 9 Lifting a Front Load Container Step 3 Align Forks with Container Pockets 3. Align the forks with the container pockets by lowering the lift frame and tilting the fork frame. NOTICE Do not push on fixed objects. Step 4 Back to Container 4.
- Page 10 Lifting a Front Load Container Step 5 Tilt Fork Frame Raise Lift Frame 5. Raise the lift frame and tilt the forks up high enough to clear the truck frame. Step 6 Tilt Fork Frame Fully Retract Inner Lift Frame ECCR Model Only 6.
- Page 11 Lifting a Front Load Container Step 7 PTO OFF Lower Lift Frame 7. Lower the lift frame completely and disengage the PTO. Note: Check local DOT lighting regulations before transporting. Stellar Container Carrier General Manual | Page 11 ®...
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Page 12: Placing A Front Load Container
Placing a Front Load Container Step 1 PTO ON Raise Lift Frame Back 1. Back the truck up close to where the container will be placed. Engage the PTO and raise the lift frame high enough to clear the truck frame before tilting the fork frame. WARNING Be sure that the area in which the container carrier is to be operated is clear of personnel and obstacles overhead and on the ground. - Page 13 Placing a Front Load Container Step 3 Lower Lift Frame Lower Tilt Frame to clear pockets 3. Lower the lift frame until the container is fully rested on the ground. Tilt the forks down enough to clear the container pockets. Step 4 Drive Forward 4.
- Page 14 Placing a Front Load Container Step 5 Tilt Fork Frame Backward Raise Lift Frame Fully Retract Inner Lift Frame ECCR Model Only 5. Raise the lift frame high enough to clear the truck frame. Fully retract the inner lift frame (ECCR Model Only) and tilt the forks all the way up so that full contact is made with the rest pads.
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Page 15: Lifting A Rear Load Container
Lifting a Rear Load Container Step 1 Raise Forks 1. If the forks are in the extended position, manually rotate them to the stored position. Lock the forks in place with the fork stop pins. WARNING Be sure that the area in which the container carrier is to be operated is clear of personnel and obstacles overhead and on the ground. - Page 16 Lifting a Rear Load Container Step 3 Fully Extend Inner Lift Frame ECCR Model Only 3. Fully extend the inner lift frame (ECCR Model Only). Step 4 Align Fork Frame with Trunnion Bar Lower Lift Frame 4. Align the fork frame with the trunnion bar on the container by lowering the lift frame and tilting the fork frame..
- Page 17 Lifting a Rear Load Container Step 5 Back to Container 5. Slowly back the truck up to the container. Step 6 Tilt Fork Frame Raise Lift Frame 6. Raise the lift frame until the trunnion bars are securely located in the slots. Tilt the fork frame up until the container contacts the rubber bumpers.
- Page 18 Lifting a Rear Load Container Note: Trunnion Bar Stops Trunnion Trunnion Stop Stop Unlocked Locked Position Position Trunnion Step 7 Tilt Fork Frame Raise Lift Backward Frame Fully Retract Inner Lift Frame ECCR Model Only 7. Raise the lift frame high enough to clear the truck frame. Fully retract the inner lift frame (ECCR Model Only).
- Page 19 Lifting a Rear Load Container Step 8 PTO OFF Lower Lift Frame 8. Lower the lift frame completely and disengage the PTO. Note: Check local DOT lighting regulations before transporting. Stellar Container Carrier General Manual | Page 19 ®...
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Page 20: Placing A Rear Load Container
Placing a Rear Load Container Step 1 PTO ON Raise Lift Frame Back 1. Back the truck up close to where the container will be placed. Engage the PTO and raise the lift frame high enough to clear the truck frame. WARNING Be sure that the area in which the container carrier is to be operated is clear of personnel and obstacles overhead and on the ground. - Page 21 Placing a Rear Load Container Step 3 Tilt Fork Frame (After Trunnion Bar Stops are placed in the ‘Open’ position) Lower Lift Frame 3. Lower the lift frame until the container is fully rested on the ground. Set the trunnion bar stops to the open position.
- Page 22 Placing a Rear Load Container Step 5 Tilt Fork Frame Backward Raise Lift Frame Fully Retract Inner Lift Frame ECCR Model Only 5. Raise the lift frame high enough to clear the truck frame. Fully retract the inner lift frame (ECCR Model Only).
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Page 23: Lifting A Large Rear Load Container
Lifting a Large Rear Load Container Step 1 Raise Forks 1. If the forks are in the extended position, manually rotate them to the stored position. Lock the forks into place with the fork stop pins. WARNING Be sure that the area in which the container carrier is to be operated is clear of personnel and obstacles overhead and on the ground. - Page 24 Lifting a Large Rear Load Container Step 3 Tilt Fork Frame Forward Fully Extend Inner Lift Frame ECCR Model Only 3. Tilt the fork frame forward and fully extend the inner lift frame (ECCR Model Only). Step 4 Align Fork Frame with Trunnion Bars Lower Lift Frame...
- Page 25 Lifting a Large Rear Load Container Step 5 Back to Container 5. Slowly back the truck up to the container. Step 6 Tilt Fork Frame 20-30º Raise Lift Frame 6. Raise the lift frame until the trunnion bars are securely located in the slots. Tilt the fork frame up approximately 20 to 30 degrees.
- Page 26 Lifting a Large Rear Load Container Note: Trunnion Bar Stops Trunnion Trunnion Stop Stop Unlocked Locked Position Position Trunnion Step 7 7. Attach a chain from the top of the fork frame to the container. Run the chain through a pipe to prevent the container from tipping forward if the truck has to make a sudden stop.
- Page 27 Lifting a Large Rear Load Container Step 8 Raise Lift Frame 8. Raise the lift frame high enough to clear the truck frame Step 9 Tilt Fork Frame Fully Retract Inner Lift Frame ECCR Model Only 9. Tilt the fork frame all the way up so full contact is made with the rest pads. Fully retract the inner lift frame (ECCR Model Only).
- Page 28 Lifting a Large Rear Load Container Step 10 Lower Lift Frame PTO OFF 10. Lower the lift frame completely and disengage the PTO. Note: Check local DOT lighting regulations before transporting. Page 28 | Stellar Container Carrier General Manual ®...
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Page 29: Operation Of Rotator
Operation of Rotator Important Notes: Do not use rotator with rear load container. Do not lift a container heavier than 8,000 lbs. max Do not rotate fork carriage with forks in stored posi- tion. Possible damage to fork carriage may result. Directions 1. - Page 30 Page 30 | Stellar Container Carrier General Manual ®...
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Page 31: Chapter 2 - Maintenance
Chapter 2 - Maintenance Maintenance is an important part of extending the life of any Stellar Container Carrier. ® Performing key maintenance items on a scheduled program will prevent unnecessary downtime. Basic Container Carrier Inspection Schedule At the proper interval, inspect the following items: Daily Monthly Hydraulic reservoir oil level... -
Page 32: General Maintenance Guidelines
General Maintenance Guidelines Before performing any maintenance to the container carrier, consider the following: WARNING • Only qualified service personnel are to perform maintenance on the container carrier. Never modify or alter any of the equipment, whether mechanical, electrical, or hydraulic, without explicit approval from Stellar Industries. •... -
Page 33: Pto And Pump Maintenance
PTO and Pump Maintenance Every six (6) months, remove the hydraulic pump from the PTO and lubricate the splines using Chelsea Lubricant #379831 or Stellar PN 42042 (packet) or PN 20885 (lube). Failure to lubricate shaft splines will cause damage to the PTO and Hydraulic pump. Model CC and CCR Grease Locations The pivot points on the Stellar®... -
Page 34: Model Eccr Grease Locations
Model ECCR Grease Locations The pivot points on the Stellar® Container Carriers will need to be greased monthly to prevent the bushings from wearing out. Grease more frequently if the carrier is used 7 days a week. See chart later in this chapter for recommended greases to use. Grease Cylinder Bushing Grease Cylinder Bushings Grease Cylinder Bushings... -
Page 35: Ccr & Eccr Gear Bearing Grease
CCR & ECCR Gear Bearing Grease Worm Drive Bearings (EP2 Lithium Base Grease) Open Gear Teeth (Heavy Moly Based Grease) Inner Race Bushings (EP2 Lithium Base Grease) Stellar Container Carrier General Manual | Page 35 ®... -
Page 36: Choice Lubricants For Dx Bearings
Choice Lubricants for DX Bearings Greases Recommended Type of Grease Description Stabilized, Anti-Oxidant Lithium Base, Lithium Base with 3% Molybdenum Disulfide, High Premium Quality Drop Point Calcium Based, for General Automotive and Industrial Use, Calcium Grease, Water Multi-Purpose Stabilized, High Drop Point Anti-Friction Bearing Calcium Based with EP Additives, Lithium Based, Sodium Based Extreme Pressure (EP) - Page 37 Stellar Container Carrier General Manual | Page 37 ®...
- Page 38 Subject to Change without Notification. © 2018 Stellar Industries, Inc.
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