stellar labs EC2000 Owner's Manual

Telescopic crane
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installation • assembly drawings • parts
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
www.stellarindustries.com
© 2012 Stellar Industries, Inc.
Last Revision: 01/23/12

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Summary of Contents for stellar labs EC2000

  • Page 1 ’ M wners anual installation • assembly drawings • parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. www.stellarindustries.com © 2012 Stellar Industries, Inc. Last Revision: 01/23/12...
  • Page 2 EC2000 Manual Revisions Date of Revision Section Revised Description of Revision...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents Chapter 1 - Specifications ......1 Capacity Chart - Decal PN 18039 ....2 Chapter 2 - Installation .
  • Page 4 EC2000 Owner’s Manual...
  • Page 5: Chapter 1 - Specifications

    Specifications Chapter 1 - Specifications 11’ 3.35 1565 10’ 3.05 1985 9’ 2.74 2000 8’ 2.44 7’ 2.13 1190 1580 6’ 1.83 1430 1075 Reach in Feet/Meters Capacity in Pounds/Kilograms Weight of load handling devices are part of the load lifted and must be deducted from the capacity.
  • Page 6: Capacity Chart - Decal Pn 18039

    EC2000 Owner’s Manual Capacity Chart - Decal PN 18039 Reach in Feet/Meters Capacity in Pounds/Kilograms 11’ 3.35 1565 10’ 3.05 1985 9’ 2.74 2000 8’ 2.44 7’ 2.13 1190 1580 6’ 1.83 1430 1075 0’ 0’ 1’ 2’ 3’ 4’ 5’...
  • Page 7: Chapter 2 - Installation

    Installation Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane Installation Instructions: Important: When installing welder units to Prepare Platform For Crane Installation (Not the service bodies, it is highly Supplied) recommended that a surge protector is installed on the chassis batteries to protect 1.
  • Page 8: Wiring Schematic - Power Rotation

    EC2000 Owner’s Manual Wiring Schematic - Power Rotation Ig nit i on Ignition Control Box On/Off Swi t ch Switch (PN C4815) Relay PN C6072 E- Bra ke E-Brake Gr ound Ground Bat t er y Battery + Solid State Solonoid PN 39687 Bat t er y- Battery - Gr ound St ud...
  • Page 9: Control Kit Power Rotation - Pn 22930

    Installation Control Kit Power Rotation - PN 22930 DOW N Rot at i on W I NCH FRONT CUT W I NCH CABLETO Front Cut winch cable to VI EW BREAKER View 6. 5' ,W I TH 6"OF W I RE Breaker 6.5’...
  • Page 10: Stability Procedure

    EC2000 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products: A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package.
  • Page 11: Stability Capacity Chart

    Installation Stability Capacity Chart STABILITY CAPACITY CHART...
  • Page 12: Decal Kit - Pn 18776

    EC2000 Owner’s Manual Decal Kit - PN 18776 PN 18776 Item Part No. Description 18040 DECAL IDENTIFICATION EC2K 18039 DECAL CAPACITY EC2K 4214 DECAL CONTACT STELLAR 6727 DECAL DANGER ELECTROCUTION VERT C4540 DECAL DANGER 4190 DECAL DANGER OPERATION CONDITION 4189 DECAL DANGER OPERATION RESTRICTION C4544 DECAL CAUTION...
  • Page 13: Chapter 3 - Assembly Drawings

    Assembly Drawings Chapter 3 - Assembly Drawings Standard Crane Assembly - PN 17631 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose PN 17631 18069 BEARING RADIAL BALL 6" BRB6217-2RS " 0 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416 18475PC BR 18778 PIN HITCH 0.75X6.25 W\ LANYARD...
  • Page 14: 50' Wire Rope Crane Assembly - Pn 33939

    EC2000 Owner’s Manual 50’ Wire Rope Crane Assembly - PN 33939 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose PN 33939 18069 BEARING RADIAL BALL 6" BRB6217-2RS " 0 33940 WIRE ROPE 3/16 7X19 IWRC-XIP 50 FT 18067 BEARING DRAWN CUP NEEDLE 2.75"...
  • Page 15: Short Mast Crane Assembly - Pn 19146

    Assembly Drawings Short Mast Crane Assembly - PN 19146 MOUNTING HARDWARE SHIP LOOSE USE COMPOUND #40365 ON BACK SIDE PN 19146 18069 BEARING RADIAL BALL 6" BRB6217-2RS " 0 18067 BEARING DRAWN CUP NEEDLE 2.75" TORB-4416 18475PC BR 18778 PIN HITCH 0.75X6.25 W\ LANYARD 18777 PIN HITCH 0.63X4.00 W\ LANYARD 17222...
  • Page 16: Power Rotation Crane Assembly - Pn 22601

    EC2000 Owner’s Manual Power Rotation Crane Assembly - PN 22601 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose PN 22601 18777 PIN HITCH 0.63X4.00 W\ LANYARD 22608PC MAST EC2K POWER ROTATION 17222 SHEAVE EC2K 5.00 DIA .19R/.75 THK D1034 CAP SCR 0.63-11 X 3.00 HHGR8 ZY 17965PC PLATE EC2K SNATCH BLOCK...
  • Page 17: Pn 24906

    Assembly Drawings Power Rotation Short Mast Crane Assembly - PN 24906 14 33 Mounting Hardware Ship Loose USE COMPOUND #40365 ON BACK SIDE PN 24906 39696PC BASE EC2K POWER SHORT 18778 PIN HITCH 0.75X6.25 W\ LANYARD 22608PC MAST EC2K POWER ROTATION 18777 PIN HITCH 0.63X4.00 W\ LANYARD C0081...
  • Page 18: Lh Mount Crane Assembly - Pn 56658

    EC2000 Owner’s Manual LH Mount Crane Assembly - PN 56658 USE COMPOUND #40365 ON BACK SIDE Mounting Hardware Ship Loose PN 56658 56659PC BASE EC2K POWER LH MNT 18778 PIN HITCH 0.75X6.25 W\ LANYARD 18777 PIN HITCH 0.63X4.00 W\ LANYARD 22608PC MAST EC2K POWER ROTATION C0081 CLAMP 0.50 BLK VINYL...
  • Page 19: Control Kit Assembly

    Assembly Drawings Control Kit Assembly 1 22925 ENCLOSURE 6.00X4.00 MACHINED 9 D0561 CAP SCR 0.25-20X0.50 BTNHD SS 2 22927 PLATE ELECTRICAL MTG EC2K 10 0333 NUT 0.25-20 HHGR5 NYLOC 4 14994 CONNECTOR SOCKET TRAILER 6 PIN 12 6684 CAP SCR #10-32X0.50 SH 5 22931 CIRCUIT BREAKER 12V 20 AMP AUTO RES 13 12870 STRAIN RELIEF .38 NPT .08-.24 CABLE 6 23892 JUNCTION BLOCK 5/16"...
  • Page 20 EC2000 Owner’s Manual...
  • Page 21: Chapter 4 - Replacement Parts

    Replacement Parts Chapter 4 - Replacement Parts ASSEMBLY COMPONENTS 22612 BEARING HOUSING - ROTATION (POWER ROTATION MODELS) 22613 GEAR BEARING - ROTATION (POWER ROTATION MODELS) 18069 BEARING - RADIAL BALL 6.00” 18068 RACE - INNER 2.50” 18067 BEARING DRAWN CUP NEEDLE 2.75” 17222 SHEAVE 5.00”...
  • Page 22 Limited Warranty Statement Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and capacities. This warranty...

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