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Related Manuals for Lissmac COMPACTCUT 202 D
Summary of Contents for Lissmac COMPACTCUT 202 D
- Page 1 OPERATING INSTRUCTIONS FLOOR SAW COMPACTCUT 202 D COMPACTCUT 202 P COMPACTCUT 202 PV LISSMAC Maschinenbau GmbH Lanzstrasse 4 88410 Bad Wurzach, Germany Phone +49 (0) 7564 / 307-0 Fax +49 (0) 7564 / 307-500 lissmac@lissmac.com www.lissmac.com 1/49...
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- Page 3 Legal notice The operating manual is valid for: LISSMAC joint cutter • COMPACTCUT 202 E Manufacturer: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Tel: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 Instructions to the operator without a specific sequence The warning notices in this Manual cannot cover every possible hazardous situation. LISSMAC cannot predict all possible hazards. As with any other machine, the relevant safety rules and precautionary measures regarding procedure and operation must be followed.
- Page 5 The following warning and safety instructions are used: Automatic start-up of the cutting tool upon start-up of Read and follow the operating manual motor Wear hearing protection Warning of hot surfaces Wear eye protection Danger of suffocation due to toxic gases Do not relocate the machine outside of the cutting zone Wear protective gloves while the saw blade is rotating.
- Page 6 OPERATING INSTRUCTIONS Preface This Operating Manual should make it easier to become familiar with the machine and facilitate its use in accordance with its intended possible applications. The Operating Manual contains important information on how to operate the machine in a safe, proper and economical manner.
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Page 7: Table Of Contents
Table of contents 1. Features & Benefits ......................9 2. General safety notes ...................... 10 2.1. Purpose; intended use ....................10 2.2. Organisational Measures....................11 2.3. Choice of personnel and qualification; fundamental obligations ........12 2.4. Safety information relating to the phases of use ............12 2.4.1. - Page 8 8/49...
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Page 9: Table Of Contents 1. Features & Benefits
1. FEATURES & BENEFITS • Floor saw with a robust, compact design • The saw blade is lowered and raised continuously via a threaded spindle, which prevents damage to the saw blade • Cutting depth display adjustable with all tool diameters •... -
Page 10: General Safety Notes
Intended The LISSMAC floor saw is a type of floor cutting grinder and is designed exclusively for cutting joints in concrete or asphalt. The floor saw may only be operated by one person. The operator must stay behind the push rods when cutting. -
Page 11: Organisational Measures
2.2. Organisational Measures This Operating Manual must be kept within easy reach for everyone at the place of use. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. Such regulations may also deal with, for example, the handling of hazardous substances, the wearing of personal protective equipment and with road traffic regulations. -
Page 12: Choice Of Personnel And Qualification; Fundamental Obligations
2.3. Choice of personnel and qualification; fundamental obligations Operators must be aged 18 or above and they must be mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned by the employer with the operation of the floor saw. -
Page 13: Commissioning
2.4.2. Commissioning When fitting the saw blade, protect your hands from sharp edges. Make sure the substrate that is used for cutting meets the load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visual check of the entire floor saw for any damage and defects. -
Page 14: Relocating The Floor Saw
2.4.4. Relocating the floor saw The floor saw may only be relocated when the saw blade is stationary. Before leaving the operating position on the floor saw, the internal combustion engine must be switched off and the saw blade must be stationary. A rotating saw blade poses a high risk of injury. The parking brake must always be activated when the machine is not in use. -
Page 15: Dust
2.5.2. Dust With work in confined spaces, observe existing national regulations where applicable. To prevent dust formation during cutting, the saw blade must be continuously sprayed with water and cooled. Do not eat, drink or smoke in the work area. 2.5.3. -
Page 16: Packaging And Storage
2.8. Packaging And Storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. Place them into the containers provided for recycling so that they can be recycled. -
Page 17: Device Description
3. DEVICE DESCRIPTION 3.1. Names Of The Machine Parts Pos. 1 Handwheel for setting the depth of Pos. 9 V-belt tensioning bolt Pos. 2 Handwheel lock Pos. 10 Opening for checking the belt tension Pos. 3 Water tank Pos. 11 Drive belts cover Pos. -
Page 18: Technical Data
3.2. Technical Data COMPACTCUT 202 P COMPACTCUT 202 PV COMPACTCUT 202 D Max. cutting depth 200 mm Max. saw blade diameter 500 mm Saw blade holder 25.4 mm Saw blade speed 2500 1/min 2500 1/min 2700 1/min Weight 110 kg... -
Page 19: Sound Power Level
3.3. Sound power level WARNING Danger of Hearing Damage Wearing hearing protection is mandatory for sound power levels above 85 dB (A). Wear your personal hearing protection. Sound power level L 110 dB(A) Emission sound pressure at the workplace L 96 dB(A) Measurement tolerance K : 2.5 dB... -
Page 20: Commissioning
4. COMMISSIONING 4.1. Connections and operating materials Engine oil Check the oil level before starting up. Fuel Check the tank level before commissioning. Water Clean water from canister or direct hose connection with max. 5 bar pressure. These specifications refer to the usual operational and ambient conditions. Other specifications may be required for use under extreme weather conditions. -
Page 21: Refuelling
4.3. Refuelling WARNING Fire and explosion hazard Extremely flammable fuel vapours. Danger of burns or severe injuries from explosion. Smoking is strictly forbidden during the process. Keep all sources of ignition away Do not overfill tank or spill fuel. ... -
Page 22: Establish Water Supply
4.4. Establish water supply WARNING Destruction of the saw blade due to lack of cooling water If the saw blade is not supplied with sufficient cooling water for wet cutting, parts may break out and there is a risk of overheating. The grinding dust is not sufficiently bound. Always supply saw blade cooling ... -
Page 23: Setting The Depth Of Cut, Display
4.6. Setting the depth of cut, display NOTICE Always lower the blade slowly to prevent damage to the segments. • Lower the saw blade with the crank (#1) until it makes slight contact with the floor. • Loosen the wing bolt (#2) and set the scale (#3) to “0”. •... -
Page 24: Aligning The Machine On The Cutting Line
4.7. Aligning the machine on the cutting line Use the steering rod at the front and the tab on the frame for precise alignment of the saw blade on the cutting line. 24/49... -
Page 25: Saw Blade Installation / Change
4.8. Saw blade installation / change WARNING Danger of cuts and crushing injuries Rotating saw blade or flange can catch and sever clothes or body parts. Shut down the engine. Before working on the machine, all parts must be stationary. ... - Page 26 Left-hand thread! NOTICE Saw blade installation When installing the saw blade, make sure that the flange surfaces are clean. The saw blade must be in direct contact with the flange. Use the direction arrow to adjust the direction of rotation of the saw blade to the direction of rotation of the saw blade shaft (synchronism). Sequence: The following steps must be followed to install or change the saw blade: 1.
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Page 27: Transport
5. TRANSPORT 5.1. Transport position WARNING Crushing due to unsecured machine Injuries due to the unintentional change of the position of the machine or the falling of parts. Only transport the floor saw in transport position. Lash and secure the floor saw with suitable means. Transport position •... -
Page 28: Relocating Using A Crane
5.2. Relocating using a crane WARNING Swinging loads Danger of injury due to falling parts. Do not stay under hoisted machines or parts. Only use undamaged hoisting devices with the sufficient load bearing capacity and length. The machine must only be moved in the transport position. ... -
Page 29: Securing The Machine For Transport
5.3. Securing the machine for transport WARNING Injuries due to sliding or tilting of the machine People can be crushed by accidental position changes of the machine. Only ever transport the machine in transport position. Secure the machine at the suitable attachment points. ... -
Page 30: Operation
6. OPERATION 6.1. Safety • The floor saw may only be operated by one person. General Rules Ensure that other people vacate the work area or set up a barrier. • The operator must not leave the machine while the engine is running. •... -
Page 31: Start-Up Preparations
6.2. Start-up preparations NOTICE Cutting without obstacles Damage to objects in the cutting area or to the saw blade. All obstacles must be removed from the cutting area Provide good lighting for the work area Pay attention to a straight cut to avoid tilting of the saw blade. Execute all steering and control commands slowly, in a controlled and even way. -
Page 32: Starting Cc202P (Honda Gx)
6.3.1. Starting CC202P (Honda GX) Pos. 1 Choke Pos. 4 Cable-pull starter Pos. 2 Fuel tap Pos. 5 Motor switch Pos. 3 Throttle Pos. 6 Parking brake Pos. 7 Motor stop switch Starting the motor 1. Engage the parking brake (6) CC 202 P 2. -
Page 33: Stopping Cc 202 P (Honda Gx)
6.3.2. Stopping CC 202 P (Honda GX) The ignition on/off switch is on the front of the motor. The operator must always switch the motor off from the side opposite the saw blade. CAUTION: Always maintain the greatest possible safety distance from the saw blade. Stopping the engine 1. -
Page 34: Starting Cc202 Pv (Briggs&Stratton Vanguard)
6.3.3. Starting CC202 PV (Briggs&Stratton Vanguard) Pos. 1 Choke Pos. 4 Cable-pull starter Pos. 2 Fuel tap / throttle lever Pos. 5 Parking brake Pos. 3 Motor stop switch Starting the engine 1. Engage the parking brake (5) CC 202 PV 2. -
Page 35: Stop Cc202 Pv (Briggs&Stratton Vanguard)
6.3.4. Stop CC202 PV (Briggs&Stratton Vanguard) Stopping the engine 1. Lift the saw blade free (lift the blade fully out of the cutting CC 202 PV joint) 2. Engage the parking brake (5) 3. Press engine stop switch (3) 4. Move the fuel tap / throttle lever (2) to the transport position (right stop). -
Page 36: Stop Cc202 D (Kohler)
6.3.6. Stop CC202 D (Kohler) Stop the engine 1. Lift the saw blade free (lift the blade fully out of the cutting CC 202 D joint) 2. Engage the parking brake (3) 3. Press the motor stop switch (1) all the way down. 6.4. -
Page 37: Cutting With The Floor Saw
6.5. Cutting with the floor saw Pay attention to a straight cut to avoid tilting of the saw blade. Carry out deep cuts in several passages. Do not use any excessive pushing force. Carry out all movements when handling the machine in a controlled manner which is not abrupt or jerky. Always ensure you have secure footing and a clear view. -
Page 38: Maintenance
7. MAINTENANCE 7.1. Maintenance WARNING Danger of injury due to rotating parts. Serious injury from rotating saw blade or belt drive. Maintenance and repairs must only ever be carried out when the machine is switched off. Maintenance and repairs may only be carried out by qualified personnel. The machine must be secured against being switched on by other persons ... -
Page 39: Drive Belt
7.2. Drive belt WARNING Cutting and crushing injuries at open belt drive Danger of drawing-in of hands and clothing when the belt cover is open. Never operate the machine without the belt covering in place. Work may only be carried out when the drive motor is switched off. ... - Page 40 Mounting and dismounting, or retensioning, the drive belts Sequence: Remove belt cover. Release nuts on the motor slide (#1). Release the lock nut (#3). Increase or decrease the belt tension with the tensioning screw (#2). Take off the drive belt (#4) in a slack state and replace with a new set. Adjust the belt tension with the tensioning screw.
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Page 41: Lubrication Points
7.3. Lubrication points The motor must be shut down before starting any maintenance or repair work. Secure the machine against unexpected start-up. Maintenance and service work may only be carried out by qualified technical personnel. The motor manufacturer’s manual for service details. monthly Daily! 41/49... - Page 42 7.4. Cleaning/changing the air filter The air filter filters the ambient air and prevents foreign matter from penetrating into the combustion chamber. Over time, this foreign matter accumulates on the air filter and reduces the flow through of air. The air filter should be checked regularly and replaced in a timely fashion to prevent motor damage. Operating the engine without an air filter is not permissible! Honda GX ...
- Page 43 7.5. Checking the oil level Set the machine on a horizontal surface. Engage the parking brake. Deactivate the motor safely. Sequence: Check the oil level with the dipstick (#1). Slowly fill up the oil lacking through the filler neck (#2) up to the lower edge of the filler inlet. Use a clean funnel to prevent any spillage.
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Page 44: Troubleshooting
7.6. Troubleshooting: NOTICE In the event of cutting problems, check the following points: • Saw blade blunt or defective? • Too little water to cool the saw blade? • Correct saw blade selected? • Full capacity or speed of motor? Error Cause Remedy... -
Page 45: Maintenance Schedule
7.7. Maintenance Schedule This section is to serve as evidence for the maintenance and service book already supplied. All maintenance and service work must be registered as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance or service work carried out Date/signature 45/49... -
Page 46: Tools
For the best results, the parameters must be correct. With this diagram, the optimum cutting performance can be determined. The prices of the tools can be determined in the LISSMAC sales booklet. This sales booklet can be obtained at any time from the manufacturer. -
Page 47: Warranty
9. WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation. Wear parts are parts which undergo operation-dependent wear during the intended use of the machine. These parts have varying service lives, depending on the intensity with which they are used. - Page 48 LISSMAC Maschinenbau GmbH, D-88410 Bad Wurzach In charge of documentation: Head of Development and Construction Machine description: The exclusive purpose of the LISSMAC floor saw is to cut joints in concrete or asphalt with diamond saw blades. Harmonised Standards: EN 13862:2021- 03...
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