Related Manuals for SMC Networks C G1 N-Z Series
Summary of Contents for SMC Networks C G1 N-Z Series
- Page 1 Doc. no. CG1*-OM0065P PRODUCT NAME Air cylinder MODEL / Series / Product Number Ｃ＊Ｇ１＊N＊－＊Ｚ Ｃ＊Ｇ１＊A＊－＊Ｚ Ｃ＊Ｇ１＊N／A＊－＊Ｚ－ＸＣ８５ Ｃ＊Ｇ１＊N／A＊－＊Ｚ－Ｘ４４６...
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Page 2: Table Of Contents
Contents Safety Instructions 1. Specifications 1-1. Specifications 2. Installation and Handling 2-1. Air supply 2-2. Design 2-3. Mounting and Installation 2-4. Environment 2-5. Speed control 2-6. Allowable kinetic energy 2-7. Control of direction 2-8. Auto switches 3. Maintenance 3-1. Checks 3-2. - Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
- Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
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Page 5: Specifications
1. Specifications 1-1 Specifications Fluid Proof pressure 1.5MPa Max. operating pressure 1.0MPa Min. operating pressure 0.05MPa Ambient and fluid -10 to +70 C. -10 to +60 C with built-in magnet temperature (No freezing) Not required (non-lube) Lubrication +1.4 to 1000st Stroke length tolerance +1.4 t0 1500st... -
Page 6: Design
Lubrication of non-lubricating cylinder The product is a non-lube type and should be used without lubrication. If it is necessary to lubricate, install the lubricator in the circuit and use Class 1 turbine oil (with no additive) ISO VG32. Once lubricant is used in the system, lubrication must be continued because the original lubricant applied during manufacturing will be washed away. - Page 7 ！ C a u t i o n 1.Avoid having a large gap between the clevis and mating bushing, as this exposes the pin to a bending load. 2.Do not touch the cylinder during high speed and high frequency operation of the cylinder.
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Page 8: Mounting And Installation
2-3. Mounting and Installation 1) There is a tolerance location diameter at the end surface of the cover specifically for accurate alignment when mounting. 2) The foot mounting cylinder has a hole in the foot to drive a pin into for accurate positioning and fixing. - Page 9 2) When female rod end is used, use a washer, etc. to prevent the contact part at the rod end from being deformed depending on the material of the work piece. 3) For the female rod end thread type, spanner flap (K and KA portions) will be inside of the bracket when the piston rod is retracted at the stroke end.
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Page 10: Environment
2-4. Environment ！ W a r n i n g Do not use in environments where there is a danger of corrosion. Install a cover over the rod if it is used in an area that is dusty, or in an ... -
Page 11: Speed Control
2-5. Speed control When the piston speed is adjusted, install SMC AS series speed controller near the air supply port to adjust to the specified speed. There are two methods of speed adjustment, one is to restrict air supplied to the product (meter-in), and the other is to restrict air exhausted from the product (meter-out). -
Page 12: Control Of Direction
7)Do not turn the cushion valne the number of rotations shown below or more from its fully closed state. If it is turned the number of rotations shown below or more, the cushion valve may come off and jump out by the air pressure. Table 2 The applied kinetic energy must be within the allowable value when an inertial load is actuated. -
Page 13: Auto Switches
2-8. Auto switches When an auto switch is mounted or its set position is changed, refer to Fig. 3, 4 and 5. ！ C a u t i o n Use a specific mounting bracket (Page 14, Table 4) and mount the product ... - Page 14 < Applicable Auto switches > ！ Caution Solid state auto switch D-M9N, M9P, M9B, M9N Ｖ, M9PV, M9BV (1) Ensure that the tightening torque is within the specified range. D-M9NW・M9PW・M9BW・M9NW Ｖ・M9PWV・M9BWV (2)Make sure that auto switch mounting band is D-M9NA・M9PA・M9BA・M9NA Ｖ・M9PAV・M9BAV not slanted.
- Page 15 Auto Switch Mounting Brackets/Part No. Table 4 Note 1) Since the switch bracket (made from nylon) are affected in an environment where alcohol, chloroform, methylamines, hydrochloric acid or sulfuric acid is splashed over, so it cannot be used. Note 2) When mounting a D-M9A(V) type auto switch, if the switch bracket is mounted on the indicator light, it may damage the auto switch.
- Page 16 units: ㎜ －15－...
- Page 17 Minimum Stroke for Auto Switch Mounting Table 6 Note 3) When “n” is an odd number, an even number that is one larger than this odd number is used for the calculation. Note 1) Auto switch mounting Note 2) Minimum stroke for auto switch mounting in types other than those mentioned in Note 1 －16－...
- Page 18 Table 7 Solid state Reed －17－...
- Page 19 Auto Switch Connection and Example －18－...
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Page 20: Maintenance
3. Maintenance 3-1. Checks The following checks are required for proper cylinder operation. 1) Smooth operation 2) Changes in piston speed and cycle time 3) Abnormal stroke 4) Looseness of mounting bolt and rod end nuts 5) Looseness of mounting frame and excessive deflection 6) Internal and external leakage (Change in output) 7) Damage to the piston rod sliding surface 8) Clogging and discharge drainage of the air filter... - Page 21 3-2-1. Disassembly / Reassembly ！ C a u t i o n Disassemble and assemble the cylinder on a clean cloth in a clean location. Perform on a clean cloth. For disassembling, hold the flats of the tube cover gently in a vice and hold the flats of the rod cover with a spanner or adjustable wrench to loosen and remove the rod cover.
- Page 22 3-2-3. Grease ！ C a u t i o n Use SMC’s recommended grease. Grease pack part number: GR-S-010 (10g), GR-S-020 (20g) Refer to Page 27 for made to order product (XC85, X446). 1) ① Rod seal Apply a thin layer of grease to all surfaces of the new seal to make it easy to mount the rod seal and improve sealing.
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Page 23: Consumable Parts
3-2-4. Mounting of seals 1) Rod seal (Fig.8, ① ) Pay attention to the mounting direction of the seal. Apply grease all over the seal and inner surface of the bushing as shown in Fig. 9. If it is difficult to apply grease, for example to a small bore diameter, use a precision screwdriver. - Page 24 3-3-2. Storage of seals ！ C a u t i o n Store seals in sealed packaging such as polyethylene bag and place it in a box. Avoid locations exposed to direct sunlight and high temperature and humidity. In particular, isolate from equipment that can generate heat, radiation and ozone.
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Page 25: Troubleshooting
3-4. Troubleshooting Problem Major causes Countermeasures 1. Lubrication - Apply the specified grease after cleaning of parts Operation has failure (Grease pack: GR-S-010(10g) GR-S-020(20g)) lost smoothness. 2. Deformation of - Replace the cylinder with a new one. piston rod When reinstalling the product, adjust the load and mounting position. - Page 26 Problem Major causes Countermeasures The product has 1. Damage of - If there is leakage from the piston seal, it will be piston seal exhausted from the exhaust port of the directional become unable control valve all the time. to operate. Replace the piston seal.
- Page 27 Switch does not 1. Power supply - Check the power supply. failure or - Connect the product properly. turn on connection failure (Switch 2. Displacement of - Try to slide the auto switch over the product to check sometimes does auto switch its ON position, and move it to a correct position.
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Page 28: Made To Order Product (Xc85, X446) P27
4. Made to order product (XC85, X446). Made to order product below uses special grease. (If mixed with other grease, optimum performance cannot be achieved.) 4-1. Food Machinery Grease Specification Standard models -XC85 Grease pack part number: GR-H-010(10g) Nonfood compound incidental contact. Operating Environment ！... -
Page 29: Ptfe Grease Specification
4-2. PTFE Grease Specification Standard models -X446 Grease pack part number: GR-F-005(5g) Lubrication ！ Caution 1) Lubrication for products using special grease Lubrication to this cylinder leads to operation failure. If grease other than those specified is used, it may cause the operating failure. 2) Do not wipe off the grease on the sliding surface of the air cylinder. -
Page 30: Construction
6. Construction －29－... - Page 31 Revision history A: All revised contents B: All revised contents 3: All revised contents Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...