Related Manuals for SMC Networks CKZ5N Series
Summary of Contents for SMC Networks CKZ5N Series
- Page 1 Document No. DOC1006073 PRODUCT NAME POWER CLAMP CYLINDER MODEL / Series / Product Number CKZ5N Series (φ50, 63) CKZ5T Series (φ50, 63)
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Page 2: Table Of Contents
Space in design ◼ To change the arm opening angle Ｐ１５～１８ ◼ Wiring 2. Product Specifications ◼ CKZ5N series Ｐ１９ • How to Order • Clamp arm code list Ｐ２０ • Cylinder Specifications Ｐ２１ • Weight (Cylinder Without Clamp Arm) •... -
Page 3: Safety Instructions
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. - Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
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Page 5: Installation
Installation Precautions Caution (1) There is a mechanical difference of -0.25 to +0.25° at the clamping end as shown in Figure 1. Be sure to make adjustments externally using a shim. (2) Adjust the angle of the clamp end so that the clamp arm contacts the workpiece at +3° or less. (Figure 1) If the clamp arm contacts the workpiece at an angle of more than +3°, the clamp cylinder may be damaged. - Page 6 (6) Refer to the table below for the angle tolerance of the arm during unclamping. Arm angle [°] Bore size [mm] (7) Do not disassemble the power clamp cylinder. The power clamp cylinder consists of a completely sealed structure in order to protect it from welding spatter.
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Page 7: Power Clamp Cylinder Mounting And Setup Procedure Ｐ６，７
Power clamp cylinder mounting and setup procedure <Ex. 1 When using clamping force only : When equipped with a workpiece receptacle> ●CKZ5N type ●CKZ5T type A) Place the workpiece, supply air to the clamping port without attaching the block on the arm side, and operate the clamp arm to the end of the clamp. - Page 8 <Ex. 2 When using a hard stop: When not equipped with a workpiece receptacle> ●CKZ5N type ●CKZ5T type A) Supply air to the clamping port without installing the upper hard stop, and operate the clamp arm to the end of the clamp. B) In the state of A), attach the upper hard stop and adjust shim ①...
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Page 9: Relation Between Shim Thickness And Clamping Force Ｐ８～１０
Relation between shim thickness and clamping force Use this figure as a guide as there is a tolerance of about 10% in the clamp cylinder body. When a shim exceeding the peak clamping force position on the graph is inserted, the lock will not be activated when clamped. - Page 10 Φ63 - 9 -...
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Page 12: Relation Between Arm Length And Clamping Force Ｐ１１
Relation between arm length and clamping force ●CKZ5N type ●CKZ5T type Allowable arm length ●CKZ5N type ●CKZ5T type - 11 -... -
Page 13: Allowable Load Mass Ｐ１２
Allowable load mass ●CKZ5T type ●CKZ5N type - 12 -... -
Page 14: Mounting Of The Clamp Arm Ｐ１３
Mounting of the clamp arm △ Caution Make sure that the air inside the cylinder is exhausted. Mount the clamp arm to the cylinder, then tighten it with the hexagon socket head cap screws to the tightening torque below. Clamp arm △... -
Page 15: Manual Lock Release Ｐ１４
Manual lock release △ Cation Be sure to confirm safety before manually releasing the lock, and only perform work while the air is exhausted. Otherwise, the clamp arm may operate unexpectedly. The lock can be released easily by hitting the Release button of the cylinder top with a plastic hammer. -
Page 16: To Change The Arm Opening Angle Ｐ１５～１８
To change the arm opening angle Procedure for changing the stopper bolt position Remove the stopper bolt of the head cover, and replace the stopper bolt for the angle to be changed with the following tightening torque. When tightening the stopper bolt, hold the head cover. Refer to Replacement Parts (CKZ5N：P19. - Page 17 ◼ Proximity switch installation example △ Caution Be careful not to cut your hands at the edge of the switch cassette. Push the protrusion at the top of the switch cassette cover and the claw at the bottom in ① the direction of rotation to open the cover.
- Page 18 ③ Fix the lead wire of the unclamp side switch with the lead wire retainer. Note3) Fix the lead wire without slack to prevent interference with the internal parts of the cylinder. Note4) Use the lead wire retainers provided below the bottom of the switch. Do not use lead wire retainers for unclamp angles of 105 °, 120 °...
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Page 19: Wiring
＜Failure example 3＞ ＜Failure example 4＞ There should be no gap between the Don't let the lead wire stick out. switch cassette and the switch. Wiring When attaching the M12 connector cable to the proximity switch, turn the knurling to tighten it, and then turn it another 1/8 turn from the point where you feel resistance to rotation. -
Page 20: Product Specifications
2. Product Specifications CKZ5N series ◼ How to Order Base type CKZ5N 50 - 135 D T F Front mounting hole Bore size Arm opening angle Φ50 equivalent 15° Φ63 equivalent Proximity switch 30° TURCK 45° Cylinder port P&F 60°... - Page 21 ◼ Clamp Arm code List - 20 -...
- Page 22 Use M12-4 pin socket (female) A cord. - 21 -...
- Page 23 CKZ5T series ◼ How to Order Base type CKZ5T 50 - 135 T Proximity switch Bore size Arm opening angle TURCK Φ50 equivalent 15° P&F Φ63 equivalent 30° None 45° Cylinder port 60° 75° 90° 105° 120° 135° Replacement Mouting hole Clamp arm CKZT A015 C S...
- Page 24 Use M12-4 pin socket (female) A cord. - 23 -...
- Page 25 Troubleshooting Trouble Possible cause Countermeasures ･Supply appropriate pressure. Operation has lost smoothness. 1. Insufficient pressure. ･Supply appropriate pressure. Force has decreased. 1. Insufficient air pressure.. ･The resistance in the fluid path may 2. Insufficient flow rate. have increased due to deformation or foreign matter entering the product.
- Page 26 Trouble Possible cause Countermeasures ･Use a speed controller suitable for the Piston speed cannot be adjusted with 1. Incorrect speed controller selection. the speed controller. size of the product. Refer to the catalog and operation manual of the speed controller for details.
- Page 27 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2022 SMC Corporation All Rights Reserved...