Lincoln Electric Cross Country 300 Service Manual page 131

LINCOLN ELECTRIC
REPLACEMENT PROCEDURE
1. Using a hoist and appropriate rigging, mate the rotor and shaft assembly with the engine.
2. Using a 1/2" nutdriver, attach the six bolts, lock washers and flat washers securing the six disc
clamping bars to the engine assembly.
3. Using a hoist and appropriate rigging, position the stator frame assembly into the machine and
mate it with the engine.
4. Using a 9/16" nutdriver, attach the eight screws and lock washers securing the stator frame to the
engine.
5. Using a hoist and appropriate rigging, position the stator frame onto its mounting point.
6. Using two 3/4" deep well sockets, attach the two bolts, nuts, flat washers and spacers securing the
stator frame to the base.
7. Carefully slide the fan onto the rotor shaft.
8. Place a piece of wood blocking between the fan blades to prevent the fan blades from rotating.
9. Using a large adjustable wrench, attach the bolt and lock washer securing the fan to the rotor shaft.
10. Carefully slide the fan guard into the machine.
11. Using a 3/8" nutdriver, attach the four screws securing the fan guard to the base.
12. Using a 7/16" nutdriver, attach the four nuts, lock washers and flat washers securing the choke
bracket to the base of the machine.
13. Perform the Choke Replacement Procedure.
14. Carefully position the front panel in front of the machine.
15. Using a 3/8" nutdriver, attach the nut, lock washer and flat washer securing lead 5 to the right
ground stud on the upper control panel. See Wiring Diagram.
16. Using a 3/8" nutdriver, attach the nut, lock washer and flat washer securing lead 5A to the neutral
stud on the auxiliary power receptacle panel. See Wiring Diagram.
17. Connect lead 6A to the field bridge rectifier. See Wiring Diagram.
18. Carefully route leads 3 and 6 thru and around the toroid in the same manner as they removed. See
Wiring Diagram.
19. Using a slotted screwdriver, tighten the screw securing leads 3, 4 and 6 to circuit breaker (CB1). See
Wiring Diagram.
20. Connect any other previously disconnected leads to the front panel. See Wiring Diagram.
21. Using a 3/4" nutdriver, attach the bolt, lock washer and flat washer securing leads to the positive
output stud. See Wiring Diagram.
22. Using a 1/2" nutdriver, attach the screws securing the support rails to the lift bail frame.
23. Connect leads 236A and 238C to the circuit breaker (CB5) on the left support rail. See Wiring
Diagram.
24. Position the fuel tank tray onto the support rails.
25. Carefully route wiring thru the fuel tank tray, attaching cable ties as necessary.
26. Using a 3/8" nutdriver, attach the two screws securing the fuel tank tray to the lift bail frame.
27. Perform the Fuel Tank Replacement Procedure.
28. Perform the Case Cover Replacement Procedure.
29. Perform the Retest After Repair Procedure.
Cross Country™ 300 Service Manual
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