Lincoln Electric Cross Country 300 Service Manual page 126

LINCOLN ELECTRIC
14. Using a 3/8" nutdriver, remove the two screws securing the power panel to the breaker and relay
panel. See Figure F.74.
15. Label and disconnect leads 13A and 15 from the resistor (R4). See Figure F.75. See Wiring Diagram.
16. Carefully remove the breaker and relay panel from the machine.
17. Carefully remove the power panel from the machine.
18. The fuel tank can now be removed and replaced.
REPLACEMENT PROCEDURE
1. Carefully position new fuel tank into the machine.
2. Carefully position the power panel into the machine.
3. Carefully position the breaker and relay panel onto the support rail.
4. Connect leads 13A and 15 to resistor (R4). See Wiring Diagram.
5. Using a 3/8" nutdriver, attach the two screws securing the power panel to the breaker and relay
panel.
6. Using a 3/8" nutdriver, attach the two screws securing the power panel to the support rail.
7. Using a 3/8" nutdriver, attach the two screws securing the breaker and relay panel to the support
rail.
8. Using a 3/8" nutdriver, attach the two screws securing the breaker and relay panel to the lift bale
frame.
9. Using a slotted screwdriver, tighten the hose clamp securing the fuel line to the top of the fuel tank.
10. Using a slotted screwdriver, tighten the hose clamp securing the fuel line to the bottom of the fuel
tank.
11. Connect the quick-connect terminals to leads 229 and 5J to the fuel level sensor. See Wiring
Diagram.
12. Perform the Engine Protection / Idle Control PC Board Replacement Procedure.
13. Perform the Output Rectifier Bridge Replacement Procedure.
14. Perform the Chopper Module PC Board Replacement Procedure.
15. Perform the Case Cover Replacement Procedure.
16. Perform the Retest After Repair Procedure.
Cross Country™ 300 Service Manual
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