Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
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Information 11.1 General ..........................18 11.2 Monitoring ........................18 11.3 Replacing the load chain ....................18 Inspection ..................19 12.1 Periodic checks ....................... 19 12.2 Checking the load chain ....................19 12.3 Checking the load hook ....................20 12.4 ...
The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual. Before delivery, all HADEF products are packed properly. Check the goods after receipt for any damage caused during transport. Report any damage immediately to the forwarding agent.
Safety Safety Pos: 6.2.1 /2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.docx @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
The permitted environmental temperature during equipment operation is –20°C up to +40°C! Defective devices and load suspension devices must not be used until they have been repaired! Only original HADEF spare parts must be used. Non-compliance will result in any warranty claims on HADEF becoming void.
Safety Basic safety measures Observe installation-, operation and maintenance instruction. Take notice of caution notes at units and in the manual Observe safety distances. Take care for a free view on the load. Only use the hoists appropriately. The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be moved.
Pos: 7.3 /3--TRANSPORT/LAGERUNG/Transport und Lagerung/Transport und Lagerung @ 0\mod_1172060037462_52.docx @ 194 @ @ 1 Transport HADEF devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. Use adequate means of transport.
It is not permitted to use the unit in an area at risk from explosion! Pos: 8.3.1 /4--BESCHREIBUNG/Kettenzug/Aufbau/Flaschenzüge kompakt HH + HR @ 0\mod_1182751193854_52.docx @ 6530 @ @ 1 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists. With monorail push travel trolley or with monorail hand geared trolley Operation by hand through hand chain.
Description Important components 4.4.1 Gear Gear components are made of high-quality material. 4.4.2 Load pressure brake Holds the load in any position. Hardened safety pawls. 4.4.3 Housing Depending on the model made from steel plate or aluminium die-casting (Not for explosion proof equipment). In case of ex proof hoists, the housing is only made of steel plates.
Installation Installation Pos: 10.2.1 /6--MONTAGE/Fahrwerke 19/90 bis 28/ - 29/... - 209/05/19/90 bis 28/ - 209/05/1.1.Spurweite einstellen - Fahrw.+H-Züge @ 0\mod_1182780256011_52.docx @ 6575 @ @ 1 Adjusting the gauge The trolley can be adjusted to various beam flange widths. Adjustment to the relevant beam flange width “B” depends on the type and size and is to be made as follows: There are distance tubes (5) and/or washers (6) situated on the load bars (2) of the trolley.
Installation 6.2.1 Bolt securing with collar Securing the load bolts with set collars (1) and safety screws (3). In order to adjust the beam flange width dismantle the safety screws (3) at one trolley side. After adjustment of dimension "X" and installation on the beam, install the safety Illustration 4 screws (3) again and secure them with a nut...
Operation Operation Pos: 11.2 /7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.docx @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.
Commissioning Commissioning Pos: 12.2.1.1 /9--INBETRIEBNAHME/Allgemein/Allgemein/01.Allgemein @ 0\mod_1172504961658_52.docx @ 355 @ @ 1 General Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV D8, BGV D 6 and BGR 500 (VBG 9a). For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! Pos: 12.2.1.2 /---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Prüfung durch befähigte Pesonen @ 0\mod_1177339966681_52.docx @ 5319 @ @ 1 NOTICE!
Safety check Safety check Pos: 13.2 /10-SICHERHEITSPRÜFUNG/Allgemein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.docx @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 13.3 /10-SICHERHEITSPRÜFUNG/Allgemein/Sicherheitsprüfung Ketten @ 0\mod_1172661092232_52.docx @ 429 @ @ 1 The chains are correctly placed, oiled and in good condition.
Functional test Functional test Pos: 14.2.1 /11-FUNKTIONSPRÜFUNG/Funktionsprüfung/H Kettenzug @ 1\mod_1267020857717_52.docx @ 12950 @ @ 1 10.1 Checks before the initial start-up Lifting gear Load chains must not be twisted. Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive The open-lying teeth of the trolley drive must be lubricated.
Maintenance Maintenance Pos: 15.2.1 /12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.docx @ 469 @ @ 1 11.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded.
12.1 Periodic checks Independently from the regulations of the individual countries, HADEF lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as well as DIN 15020 (Basics for cable drives).
Service Service Pos: 17.2.1.1 /14-WARTUNG/Kettenzug/Lastkette/01.Lastkette - Schmierung @ 0\mod_1173362815667_52.docx @ 588 @ @ 1 13.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage.
rvice Load d hook Check bear rings and pul leys yearly Clean and l ubricate the bearings of hooks and p pulleys with g grease Slight bearin ngs are main ntenance fre When beari ngs resp. sli ght bearings s are worn of f, change the e complete p ulley...
Service 13.7 Overload protection The value adjusted in the factory may change after the clutch has slipped several times or due to environmental influences. This makes a re-adjustment necessary. These works are only allowed to do by qualified persons. Procedure: Remove the cover or cover flap "C"...
Trouble Trouble Pos: 18.2.1 /15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.docx @ 460 @ @ 1 Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used.
Remedy Remedy Pos: 19.2 /16-ABHILFE/Kettenzug/02.Tabelle - Standard - H mit Überlasts, @ 0\mod_1182415166667_52.docx @ 6366 @ @ 1 Problem Cause Remedy Overload reduce the load to nominal load load got stuck set the load free again Do maintenance and brake linings are worn exchange the brake linings Load chain is twisted Align the load chain...
Decommissioning Decommissioning Pos: 20.2 /---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.docx @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 20.3 /17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.docx @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.