HADEF 29/06E series Installation, Operating And Maintenance Instructions
Electric chain hoist
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- Page 1 Installation, Operating and Maintenance Instructions HADEF Electric Chain Hoist Type 29/06E Ultra-low headroom configuration with monorail hand geared trolley with monorail electric trolley with monorail trolley Big Bag EHL and EEL 5.52.179.00.01.09 Rev.09...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Safety check ..................18 Functional test ................. 18 11.1 Checks before the initial start-up ................. 18 11.2 Functional test ....................... 18 Maintenance ..................18 12.1 General ........................... 18 12.2 Monitoring ........................19 12.3 Replacing the load chain ....................19 12.4 Brake motor ........................ -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF. Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of work, work flow and human resources. In particular, the owner/user must ensure that: ... -
Page 6: Basic Safety Measures
DANGER! It is not allowed: pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. in explosive atmosphere, except the unit is especially modified for it and marked by an indication label In reactor containment vessels. ... -
Page 7: Transport And Storage
WARNING! The following is not allowed: to lift another load than the nominal safe working load to manipulate the sliding clutch if units are equipped with The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original parts. -
Page 8: Design
Design HADEF electric chain hoists, with ultra low headroom and electric trolley, Type 29/06 EE and hand geared trolley Type 29/06 EH are monorail trolleys with integrated hoist. The hoisting gear is driven by electric motor and, the trolleys by hand via chains or by electric motors. - Page 9 Trolley gear Combination of worm gear and motor Closed design - ventilation not necessary. 4.4.3 Control Control switch with emergency stop Classification of control according to lifting gear sizes Kind of control Hubwerk Direct control low voltage control Radio control Frequency control AK4-7 AK8-10...
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Page 10: Technical Data
Technical data Table 1 Capacity 1000 2000 2500 3200 5000 6300 10000 Hoisting unit Number of chain falls FEM 9.511/EN 818-7 2m/M5 2m/M5 2m/M5 2m/M5 2m/M5 1Bm/M3 2m/M5 Load chain 5x15 7x21 9x27 9x27 9x27 9x27 11,3x31 Load bar size 74-150 82-156 106-223... -
Page 11: Trolley
Trolley For assembly on a beam a travel limit must be placed at either end of the track. This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving. Generally, additional lifting gear (e.g. -
Page 12: Devices From 8 T Up To 60 T Capacity
6.2.2 Installation on the beam Pre-install the side plates (1) with load bars (2), washers (6), distance tubes (5), hexagon nuts (3) and safety nuts (4) to adjusting value "X" as mentioned above. Tighten the hexagon nuts (3) and safety nuts (4) and push the device onto the front face of the beam flange. -
Page 13: Chain Container Installation
Chain container installation The chain container is supplied as a complete unit. For the installation of the chain container, the following must be observed: Mount chain container (1) with screws (2) in the position provided (3). Let the load chain run smoothly into the chain container (1). -
Page 14: Tools
Tools Capacity Size Tool SW36 1,5t + 2t SW46 2,5t + 3,2t SW55 Load bar 5t + 6,3t SW60 7,5t + 10t SW75 12,5t SW22 Load bar with 16t – 60t Fastening ring SW24 SW46 SW55 Load bar 2,5t – 3,2t SW60 Bottom block 5t –... -
Page 15: Operation
Pendant control – 4 push buttons 1 Emergency stop 2 Selection switch (as option) 3 Lifting (slow - fast) 4 Lowering (slow - fast) 5 Trolley travel right side (slow - fast) 6 Trolley travel left side (slow - fast) Illustration 6 Radio control 1 Lowering (slow - fast) -
Page 16: Commissioning
irrelevant whether the 4 minutes are continuous (i.e., in case of very high lifting heights) or are made in intervals. The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the hook. -
Page 17: Gear
The low-maintenance D.C. spring-pressure brakes are connected at the factory according to the wiring diagram. 9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 9.2.5 Assigning of line cross-sections and fuses... -
Page 18: Safety Check
CAUTION! Do not use grease for lubrication of load chain. Without lubrication, manufacturer's warranty and/or liability will be void. NOTICE! Continuous, thorough lubrication will increase the life of the chain considerably. Safety check Before putting into service initially or when putting back into service, it must be checked whether: ... -
Page 19: Monitoring
12.2 Monitoring The monitoring and servicing intervals stated are valid for operation under normal conditions and single-shift operation. In case of severe operating conditions (e.g. frequent operation with full load) or special environmental conditions (e.g., heat, dust, etc.), the intervals must be shortened correspondingly 12.3 Replacing the load chain CAUTION! -
Page 20: Overload Protection
12.4.1 Assembling the brake 1 Insert the retaining ring (1) into the shaft slot. 2 Insert the feather key (2) into the motor shaft. 3 Fix hub (3) with retaining ring (1). 4 Assemble the friction plate (4) if existent. 5 Push the rotor (5) onto the hub (3). -
Page 21: Stretch The Roller Chain
12.5.2 Mechanical spring assembly Illustration 14 In case of overload the load must be lowered until it reaches the ground so that the spring assembly can release. Only thereafter it is possible to repeat the lifting motion. Illustration 15 12.5.3 Electronic hoisting power limiter (as option, except serial AT) Power consumption of the hoist motor is measured during lifting movement of a load by an adjustable power measuring device (overload guard). -
Page 22: Periodic Checks
13.2 Periodic checks Independently from the regulations of the individual countries, lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. 13.2.1 Components to be checked The following must be checked: ... -
Page 23: Checking The Load Hook
Chain dimensions Dimension Chain dimension 5x15 7x21 9x27 11,3x31 16x45 23,5x66 171,4 238,8 300,8 348,1 505,6 743,0 16,0 22,4 28,1 32,7 47,4 69,5 10,2 14,4 21,2 WARNING! When the dimensions listed in the table are reached due to wear or deformation, the chain must be replaced! 13.4 Checking the load hook... -
Page 24: Service
Service 14.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. Lubricate the chain with oil that creeps. ... -
Page 25: Trolley
AK4 – AK8 AK9+AK10 A = Oil fill in or air discharge screw B = Oil drain plug C = Oil level glass Illustration 22 Recommendation Interval AK/AP4 – 0,45 l Lubricant AK/AP6 – 1,00 l FUCHS Spur gear change AK/AP7 –... -
Page 26: Lubricant Selection
CAUTION! Brake linings and surfaces must always be clean and fat-free. Even very small amounts of dirt can reduce the braking moment considerably. 14.8 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KLÜBER Renolin PG 220 Tivela S 20 Glycolube 220 Degol GS 220 Glygoyle 30... -
Page 27: Remedy
Remedy Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists exchange 2 phases Phase sequence not correct (with low voltage control) (see waring note at the plug) Fuse burnt out Replace the fuse Defective switching unit in the control button switch Replace the switching unit... -
Page 28: Temporary Decommissioning
17.1 Temporary decommissioning Measures are as above. Also read the chapter “Transport and storage”. 17.2 Final decommissioning/disposal Measures are as above. After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations.