Fimap GMG PLUS Use And Maintenance Manual
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Fimap GMG PLUS Use And Maintenance Manual

Professional scrubbing machines
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GMG PLUS
PROFESSIONAL SCRUBBING MACHINES
USE AND MAINTENANCE MANUAL
TRANSLATION OF ORIGINAL INSTRUCTION
.
DOC
10111413 - Ver. AC - 10-2023
The constructive elements and content of this manual, including the structure, text, diagrams, images and logo, are the exclusive property of FIMAP S.P.A..
They are protected, both collectively and individually, by the current regulations regarding intellectual property (including copyright laws), and cannot be either wholly or partially copied or imitated. Any
reproduction, reprocessing, distribution or dissemination is strictly prohibited.

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  • Page 1 10111413 - Ver. AC - 10-2023 The constructive elements and content of this manual, including the structure, text, diagrams, images and logo, are the exclusive property of FIMAP S.P.A.. They are protected, both collectively and individually, by the current regulations regarding intellectual property (including copyright laws), and cannot be either wholly or partially copied or imitated. Any...

  • Page 3: Table Of Contents

    CONTENTS CONTENTS ............................3 DEFINITION OF LEVELS OF WARNING ..................... 6 GENERAL SAFETY REGULATIONS ....................6 GENERAL DESCRIPTION ........................7 SYMBOLS USED IN THE MANUAL ........................7 TECHNICAL DESCRIPTION ............................ 8 INTENDED USE - PLANNED USE (TYPE OF SCRUBBING-DRYING WORK) ............. 8 INTENDED USE - PLANNED USE (TYPE OF SWEEPING WORK) ..............
  • Page 4 HOUR METER ............................... 77 BATTERY BOX CHARGE LEVEL INDICATOR ..................... 78 SOLUTION TANK FILL LEVEL INDICATOR ......................79 OVERFLOW DEVICE ............................79 EMPTYING THE DEBRIS HOPPER (CYLINDRICAL VERSION) ................. 80 EMPTYING THE DEBRIS HOPPER (COMBINED VERSION) ................81 ADDITIONAL FUNCTIONS ........................ 83 ADJUSTING THE PRESSURE EXERTED ON THE BRUSH HEAD ..............
  • Page 5 CLEANING OF SIDE BRUSH HEAD SPLASH GUARD (DISCOID SCRUBBING VERSION) ......130 CLEANING OF SIDE BRUSH HEAD SQUEEGEE (DISCOID SCRUBBING VERSION) ........131 CLEANING OF BRUSH HEAD BRUSH (CYLINDRICAL SCRUBBING VERSIONS) ......... 132 CLEANING OF BRUSH HEAD SIDE SPLASH GUARD (CYLINDRICAL SCRUBBING VERSION) ....133 CLEANING THE DEBRIS HOPPER (CYLINDRICAL SCRUBBING VERSION) ..........

  • Page 6: Definition Of Levels Of Warning

    DEFINITION OF LEVELS OF WARNING DANGER: indicates an imminent dangerous situation that, unless avoided, will result in death or serious injuries. WARNING: Indicates a potentially dangerous situation that, unless avoided, could cause death of serious injury. ATTENTION: Indicates a potentially dangerous situation that, unless avoided, could cause slight or moderate injuries.

  • Page 7: General Description

    GENERAL DESCRIPTION The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.

  • Page 8: Technical Description

    Symbol indicating the compulsory use of protective gloves: Indicates that the operator should always wear protective gloves, to avoid the risk of serious injury to his hands from sharp objects. Symbol indicating the compulsory use of tools: Informs the operator of the need to use tools not included with the machine. Symbol indicating a treading ban: Informs the operator that it is forbidden to tread on machine components, as this could lead to serious injury.

  • Page 9: Intended Use - Planned Use (Type Of Sweeping Work)

    INTENDED USE - PLANNED USE (TYPE OF SWEEPING WORK) This machine is designed and built to clean both indoor and outdoor flooring surfaces in tile, cement and asphalt. They are intended exclusively for professional use by a qualified operator in industrial, commercial and public contexts, in guaranteed safe conditions.

  • Page 10: Main Machine Components

    MAIN MACHINE COMPONENTS Working headlights Driver's seat Anti-collision system sensor Right rear door Front bumper wheels Brush head inspection door Rung Right rear motorwheel Front wheels Working headlights Anti-collision system sensor Rear bumper wheels Page 10...
  • Page 11 POWER MODE working program Steering wheel activation lever. Key-operated main switch Automatic technical assistance request button (FFM system) Reverse gear function control lever USB port (optional) Service brake pedal Service lights control switch accelerator pedal Page 11...
  • Page 12 Side brush head, valid for discoid Horn button scrubbing version (optional) Central brush head, valid for discoid scrubbing version Side sweeping brush, valid for Solution tank drain hose cylindrical scrubbing versions (optional) recovery tank drainage tube Central brush head, valid for cylindrical scrubbing versions Page 12...
  • Page 13 Inspection footboard and recovery tank Solution tank filler cap maintenance Solution tank quick filling kit hose Squeegee bumper wheels connector (FFF system) Squeegee Solution tank fill volume level hose Chemical detergent filler cap (FSS Detergent solution delivery control system) lever Chemical detergent tank MAX level indicator (FSS system) Chemical detergent tank (FSS system)
  • Page 14 Chemical detergent tank MIN level Debris hopper maintenance safety stop indicator (FSS system) Working headlights Brush head and water system filter inspection door Anti-collision system sensor Front bumper wheel Side sweeping brush Central brush head Debris hopper Vacuum filter cover Page 14...

  • Page 15: Technical Data

    [IEC 60335-2-72; IEC 62885-9; ISO 5349-1] Whole-body vibrations 0,45 [IEC 60335-2-72; IEC 62885-9; ISO 2631-1] Vibration measurement uncertainty ±4% ±4% ±4% N.B.: for all other technical data, contact the FIMAP service centre of reference or the one closest to you, or visit the website www.fimap.com.
  • Page 16 [IEC 60335-2-72; IEC 62885-9; ISO 5349-1] Whole-body vibrations 0,45 [IEC 60335-2-72; IEC 62885-9; ISO 2631-1] Vibration measurement uncertainty ±4% ±4% ±4% N.B.: for all other technical data, contact the FIMAP service centre of reference or the one closest to you, or visit the website www.fimap.com.

  • Page 17: Symbols Used On The Machine

    SYMBOLS USED ON THE MACHINE Extra pressure activation/deactivation lever position symbol: “POWER Used on the extra brush head pressure activation-deactivation lever, see MODE WORKING PROGRAM” on page 70 Reverse gear activation/deactivation lever position symbol: “REVERSE Used on the reverse activation-deactivation lever, see GEAR”...
  • Page 18 Chemical detergent symbol: Applied to the left-hand side of the machine's solution tank to indicate the chemical detergent tank. Symbol only valid for versions with “DETERGENT automatic management of the chemical product, see SOLUTION” on page 47 Recovery tank drainage hose symbol: Used on the rear right-hand side of the machine, to identify the “DRAINING THE RECOVERY recovery tank emptying tube, see...
  • Page 19 Service function symbol: Used on the control panel to indicate the switch that enables the maintenance position function, see “SERVICE FUNCTION” on page 87 Brush uncoupling function symbol: Used on the control panel to indicate the switch that enables the "BRUSH UNCOUPLING" function, “BRUSH UNCOUPLING FUNCTION (DISCOID SCRUBBING VERSION)”...

  • Page 20: Labels Used On The Machine

    LABELS USED ON THE MACHINE USB port label: Used on the lower part of the steering column to indicate the location “USB PORT” on page 100 of the two USB ports, see Machine main switch label: Applied to the lower part of the steering column to indicate the location of the machine's main switch.
  • Page 21 Tap control lever label: Applied to the front of the solution tank to indicate the tap control lever. Daily maintenance label: Used on the front of the solution tank, near the tap control lever, to indicate the need to close the tap at the end of work and to carry out “DAILY MAINTENANCE”...
  • Page 22 Side scrubbing brush uncoupling lever label (optional): Applied to the front of the side brush head to indicate the side scrubbing brush uncoupling lever. Label indicating that touching the brush when moving is prohibited: Applied to the side brush head to indicate the prohibition to place your hands in the vicinity of the brush head while the brush is in motion.
  • Page 23 Rated voltage label: Applied to the electrical system connector support to indicate the machine's rated voltage value. Label warning about the risk of crushed hands: Applied to the solution tank to indicate the areas where hand crushing hazards are present. Chemical pH range label (FSS versions): Applied near the detergent tank's cap to indicate the chemical product pH range within which the FSS system operates without...
  • Page 24 Battery box warning label: Applied to the inside of the battery box lid to warn that the cells could release highly flammable “RECHARGING THE BATTERY BOX” on hydrogen gas during the recharging phase. See page 43 Battery box charging instructions label: Applied to the inside of the battery box lid to indicate the procedures to be followed in order to properly charge the battery box.
  • Page 25 Treading ban label: Applied to the lateral inspection doors to identify the surfaces that must not be trodden upon (risk of personal injury or damage to the machine) Label indicating that touching the brush when moving is prohibited: Applied to the left and right sides of the brush head to indicate the prohibition to place your hands in the vicinity of the brush head while the brush is in motion.
  • Page 26 Suction motor filter maintenance label: Applied to the inside of the recovery tank's lid to remind the user to perform maintenance on “DAILY MAINTENANCE” on page 111 the suction motor filter after every machine use. See Recovery tank drainage tube label: Applied to the rear of the machine to indicate the recovery tank's drainage tube.
  • Page 27 recovery tank spray cleaning gun label (optional): Applied inside the right rear carter to indicate the support hook for the recovery tank spray “RECOVERY TANK SPRAY CLEANING GUN” on page 101 cleaning gun. See Safety label on debris hopper lifting arms (combined version): Used on the front right-hand side, adjacent to the debris hopper rotation fulcrum, to indicate the safety pin that must be used during maintenance.

  • Page 28: Position Of Anchor Points

    Label forbidding the use of the machine as a means of transport: Applied to the rear of the machine to indicate that the recovery tank inspection footboard should not be used to transport people. POSITION OF ANCHOR POINTS To make it easier to transport and move the machine whilst in neutral, anchor points are located on the frame. N.B.: when handling or securing the machine, use elements that are appropriate for the type of fixation and load in question.
  • Page 29 For combined machine versions, there is a triangle-shaped incision on the front right-hand side of the machine frame, which can be used as an anchor point; the label identifying its position is located nearby. For combined machine versions, there is a triangle-shaped incision on the front left-hand side of the machine frame, which can be used as an anchor point;...

  • Page 30: Control Station

    CONTROL STATION The machine has an easy and user-friendly control station, comprised of mainly the following: Membrane panel for moving the debris hopper present on the combined machine version, see “MEMBRANE PUSH-BUTTON PANEL FOR MOVING THE DEBRIS HOPPER (COMBINED VERSION)” on page “CONTROL Push-button control panel, see...

  • Page 31: Control Push-Button Panel

    CONTROL PUSH-BUTTON PANEL With the control panel, located on the left of the control station, it is possible to activate the optional machine functions, thereby increasing productivity and reducing costs. The control panel is divided as follows: “EMERGENCY BUTTON” on Emergency switch, see page “SERVICE...

  • Page 32: Control Display

    SYSTEM DEBRIS HOPPER PERFORMANCE ADJUSTMENT (COMBINED VERSION)” on page Menu screen activation button, see "GENERAL MACHINE SETTINGS" in the "OPERATOR INTERFACE CONFIGURATION MANUAL", which can be downloaded from the website www.fimap.com “ADJUSTMENT OF THE DETERGENT SOLUTION FLOW” on Detergent solution flow adjustment button, see page “REAR VIEW CAMERA”...

  • Page 33: Touch Screen

    15. Debris hopper hatch open alarm symbol; if displayed stop the machine and close the hatch (valid for combined machine versions). “WORKING HEADLIGHTS” on page 16. Working headlights on activation/ deactivation button, see “BATTERY BOX CHARGE LEVEL INDICATOR” on page 17.

  • Page 34: Preparation Of Machine

    WARNING: the descent ramp must have an inclination and a capacity such as not to damage the machine or be damaged during the transit of the machine, contact the FIMAP service centre technician to obtain the net weight of the machine.
  • Page 35 ATTENTION: the following operations must be carried out by qualified personnel. An incorrect connection of the connector may cause a malfunction of the device. Connect the connector of the battery pad trolley to the machine's main system connector. 10. Grasp the battery compartment lid and turn it to its working position. N.B.: release the retainer before turning the lid.

  • Page 36: Machine Safety

    18. Set the main switch to its “0" position, and turn the key (1) a quarter turn anti-clockwise (Fig. 1). 19. Remove the key from the instrument panel. 20. Position yourself to the side of the machine, grasp the handle (2) and turn the battery compartment lid (3) to its service position (Fig.2).
  • Page 37 Insert the key (5) into the main switch on the right side of the steering column (Fig.5). Set the main switch to "I" by turning the key a quarter turn clockwise (Fig.5). ATTENTION: If the electric brake is not properly engaged, the alarm symbol will appear on the control display (Fig.

  • Page 38: How To Move The Machine

    18. Grasp the battery compartment lid and turn it to its working position. N.B.: release the retainer before turning the lid. 19. Set the detergent solution flow to its OFF position by turning the lever (13) under the operator's seat clockwise (Fig.
  • Page 39 Check that also the right gearmotor electric brake is activated. The lever (2) must not be in its locked position, otherwise, unlock it by pulling it towards you and moving it downwards (Fig.4). “EMPTYING THE SOLUTION TANK” Make sure the solution tank is empty. If this is not the case, empty it. See on page 124 on page .
  • Page 40 13. Get off the machine. 14. Remove the key from the instrument panel. 15. Get off the machine. CAUTION: do not position your foot above the side brush head carter while the machine is descending. 16. Grasp the handle (8) and turn the battery compartment cover (9) to the service position (Fig.9). ATTENTION: to prevent the lid from turning, insert the retainer (10) into the slot (11) (Fig.10).

  • Page 41: How To Move The Machine With The Traction In Neutral

    20. Secure the machine to the means of transport using an appropriate number and type of fastening elements, based on its weight and size. CAUTION: secure the machine according to the directives in force in the country of use, so that it cannot slide or tip over.

  • Page 42: Traction Electric Brake Activation

    CAUTION: Use the type of drive element most suitable for the machine weight, see the transport weight “TECHNICAL DATA” on page parameter in the TECHNICAL DATA table, see N.B.: anchor points are shown on the machine in order to ensure that it can be placed in a safe position, see “POSITION OF ANCHOR POINTS”...

  • Page 43: Type Of Battery Pack To Be Used

    When the battery box is dead, it must be disconnected by a technician from a FIMAP service centre; using a suitable lifting device, remove the battery box from the machine and take it to a suitable disposal centre.
  • Page 44 CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out. “MACHINE SAFETY” on page Perform all the operations required to secure the machine. See Position yourself to the side of the machine, grasp the handle (1) and turn the battery compartment lid (2) to its service position (Fig.1).

  • Page 45: Adjustment Of The Driver's Seat (Standard Seat)

    ADJUSTMENT OF THE DRIVER'S SEAT (STANDARD SEAT) The proper adjustment of the driving position provides a greater sense of comfort when using the machine. CORRECT POSITION ON THE SEAT: make sure you sit upright and that your back and that your lower back and spine are at 90°.

  • Page 46: Inserting Water System Filter

    INSERTING WATER SYSTEM FILTER Before using the machine for the first time the water system filter needs to be reset, for shipping reasons the filter cartridge and the cap have been removed. To insert the filter cartridge in the water system filter cap proceed as follows: Take the machine to the maintenance area.

  • Page 47: Detergent Solution

    DETERGENT SOLUTION Proceed as follows to fill the solution tank with water: Take the machine to the usual place for filling the solution tank. “MACHINE SAFETY” on page Perform all the operations required to secure the machine. See CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.
  • Page 48 For the versions without the automatic detergent dosing system (versions without FSS), after filling the solution tank with clean water, add the liquid detergent to the tank in the concentration and manner indicated on the detergent manufacturer's label. N.B.: to prevent an excessive amount of foam from forming, which could damage the suction motor, use the minimum percentage of detergent required.
  • Page 49 N.B.: the detergents used must be suitable for use with scrubbing machines. N.B.: wash the circuit with water after use if the system is not used daily. The system can be excluded. N.B.: In case of sporadic use of detergents with pH between 1-3 or 11-14, use the floor scrubbing machine in the traditional way by adding the detergent in the clean water tank and excluding the dosing circuit.

  • Page 50: Assembly Of Brushes Or Drive Discs (Discoid Scrubbing Version)

    ASSEMBLY OF BRUSHES OR DRIVE DISCS (DISCOID SCRUBBING VERSION) To mount the brushes or drive discs on the brush head without using the brush centering kit, proceed as follows: Take the machine to the maintenance area. “SERVICE FUNCTION” on page Activate the "SERVICE"...
  • Page 51 12. Close the left inspection door. 13. Repeat the operations carried out for the right-hand brush too. N.B.: The side splash guard supports come pre-adjusted. However, if they should need to be adjusted, see “ADJUSTMENT OF BRUSH HEAD SIDE SPLASH GUARD (DISCOID SCRUBBING VERSION)” on page 157.
  • Page 52 Activate the brush centering kit, moving the key (6) present in the brush head body (Fig.6). Move the brush into the working position and push it into the machine until it touches the centering kit. Release the key (6). 10. Repeat steps number three to nine for the right-hand brush. 11.

  • Page 53: Assembling The Abrasive Pad (Discoid Scrubbing Version)

    ASSEMBLING THE ABRASIVE PAD (DISCOID SCRUBBING VERSION) To mount the abrasive pad on the drive discs on the brush head, do the following: Take the machine to the maintenance area. “SERVICE FUNCTION” on page Activate the "SERVICE" function, see “MACHINE SAFETY” on page Perform all the operations required to secure the machine.

  • Page 54: Assembly Of The Side Brush Head Brush Or Drive Discs (Discoid Scrubbing Version)

    ASSEMBLY OF THE SIDE BRUSH HEAD BRUSH OR DRIVE DISCS (DISCOID SCRUBBING VERSION) To assemble the side brush on the machine, do the following: Take the machine to the maintenance area. “MACHINE SAFETY” on page Perform all the operations required to secure the machine. See CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.

  • Page 55: Fitting Of Brushes (Cylindrical Scrubbing Version)

    FITTING OF BRUSHES (CYLINDRICAL SCRUBBING VERSION) To assemble the brushes on the brush head, proceed as follows: Take the machine to the maintenance area. “SERVICE FUNCTION” on page Activate the "SERVICE" function, see “MACHINE SAFETY” on page Perform all the operations required to secure the machine. See CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.
  • Page 56 ATTENTION: pay particular attention that the fastening hooks (12), present in the tow hook (13) of the inspection hatch (5) (Fig. 10), correctly enter the slots (14) in the brush (Fig.11). ATTENTION: pay particular attention that the fixing pins (15), present in the brush head body, are correctly positioned in the holes in the front brush support (Fig.12).

  • Page 57: Assembly Of The Side Brushes (Cylindrical - Combined Scrubbing Version)

    N.B.: The side splash guard supports come pre-adjusted. However, if they should need to be adjusted, see “ADJUSTMENT OF BRUSH HEAD SIDE SPLASH GUARD (CYLINDRICAL SCRUBBING VERSION)” on page 158. ASSEMBLY OF THE SIDE BRUSHES (CYLINDRICAL - COMBINED SCRUBBING VERSION) To assemble the brushes on the brush head, proceed as follows: Take the machine to the maintenance area.

  • Page 58: Assembly Of Brushes (Combined Version)

    ASSEMBLY OF BRUSHES (COMBINED VERSION) To assemble the brushes on the brush head, proceed as follows: Take the machine to the maintenance area. “SERVICE FUNCTION” on page Activate the "SERVICE" function, see “MACHINE SAFETY” on page Perform all the operations required to secure the machine. See CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.
  • Page 59 ATTENTION: pay particular attention that the fixing pins (10), present in the brush head body, are correctly positioned in the holes (11) in the front brush support (Fig.10). 11. Fix the front brush support (3) to the brush head body using the knobs (2) previously removed (Fig.11). 12.

  • Page 60: Work Preparation Checklist

    FIMAP service centre of reference, or the centre nearest to you. Check the horn; the front and rear lights; the safety lights If there is a fault, contact your FIMAP service centre of and the alarm (if installed). reference, or the centre nearest to you.
  • Page 61 If the side splash guards on the brush head are dirty, see “CLEANING OF SIDE BRUSH HEAD SPLASH GUARD (DISCOID SCRUBBING VERSION)” on page 130. If the side splash guards on the brush head are worn or “REPLACEMENT OF BRUSH damaged, replace them.
  • Page 62 SCRUBBING VERSION)” on page 133. If the gasket is damaged, contact the FIMAP service centre to Check that the gasket on the recovery tank's lid is not have it replaced. damaged or worn.

  • Page 63: Working Programs

    CHEMICAL)" in the “OPERATOR INTERFACE CONFIGURATION MANUAL” which can be downloaded from the website www.fimap.com N.B.: the working programs can be selected quickly using the membrane push-button panel in the control point, “MEMBRANE PUSH-BUTTON PANEL FOR ACTIVATING WORKING PROGRAMS” on page...

  • Page 64: Eco Mode Working Program

    ECO MODE WORKING PROGRAM The ECO MODE working program can be used for light maintenance work. The ECO MODE program is a program which guarantees the best possible performance in terms of consumption and cleaning. The ECO MODE working program can be activated by pressing the button (1) on the membrane push-button panel (Fig.1).

  • Page 65: Comfort Mode Working Program

    COMFORT MODE WORKING PROGRAM The COMFORT MODE working program can be used for ordinary, non-aggressive cleaning suitable for daily use. The COMFORT MODE working program can be activated by pressing the button (1) on the membrane push-button panel (Fig.1). N.B.: as soon as the button (1) is pressed, the control display (Fig.2) shows the screen dedicated to the COMFORT MODE working program and the program name is displayed in the circular symbol (2).

  • Page 66: Dynamic Mode Working Program

    DYNAMIC MODE WORKING PROGRAM The DYNAMIC MODE working program can be used for ordinary cleaning that aims to achieve greater productivity, it permits performing daily cleaning operations quickly. The DYNAMIC MODE working program can be activated by pressing the button (1) on the membrane push-button panel (Fig.1).

  • Page 67: Heavy Mode Working Program

    HEAVY MODE WORKING PROGRAM The HEAVY MODE working program can be used for operations requiring considerable scrubbing power and for cleaning particularly dirty environments . The HEAVY MODE working program can be activated by pressing the button (1) on the membrane push-button panel (Fig.1).

  • Page 68: Zone Mode Working Program

    ZONE MODE WORKING PROGRAM The ZONE MODE working program can be used to help the operator carry out the intervention correctly . To activate the ZONE MODE working program, proceed as follows: Press the button (1) on the membrane push-button panel (Fig.1). Select the working zone to be loaded (Fig.2), press “OFFICE”, for example, on the control display (2).

  • Page 69: Manual Mode Working Program

    MANUAL MODE WORKING PROGRAM The MANUAL MODE program is a program where it is the operator who freely evaluates and chooses the parameters based on the cleaning requirements that arise during the course of the operation. There are two ways to switch to the ZONE MODE working program while working: By pressing the membrane push-button panel (Fig.1), pressing one of the four buttons: ““REGULATING THE FORWARD Button for adjusting the forward speed performance level, see...

  • Page 70: Power Mode Working Program

    POWER MODE WORKING PROGRAM The POWER MODE working program can be used if small areas with stubborn dirt are found during an intervention, therefore it is useful to temporarily leave the configuration that is being used in order to use maximum scrubbing force to remove the localised dirt.

  • Page 71: Working Mode

    WORKING MODE DS SELECTOR (DRIVE SELECT) The DS selector can be used to select one of the following working modes: 1. Transfer: to transfer the machine from the place of work to the maintenance site. 2. Pre-scrub: to carry out a pre-wash on floors where dirt is most persistent.

  • Page 72: Starting Work

    “ACTIVATION OR DEACTIVATION OF PIN LEVEL PASSWORD (GENERAL - ACCESS MODE)” in the "OPERATOR INTERFACE CONFIGURATION MANUAL", which can be downloaded from the website www.fimap.com N.B.: the machine can be used when entering the correct PIN code, if an incorrect PIN code is entered the machine cannot be used.
  • Page 73 Activate the “SCRUBBING-DRYING” working mode; on the DS selector, press the button (3) (Fig.3). N.B.: after pressing the scrubbing machine (3) button on the main screen, the screen Fig.4 appears. N.B.: by selecting the ECO MODE working program, the pre-set performance levels are automatically loaded, based on those selected on the function board parameters list.
  • Page 74 N.B.: to change the reset delay time of the crankcase control actuator, contact a FIMAP service center or see “CHANGING THE RESET DELAY PARAMETER (BRUSH - BRUSH MOT)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website...
  • Page 75 ATTENTION: to check what gradient of slope the machine can safely work or be transported on, contact your FIMAP service centre of reference or the one nearest to you, or visit the website www.fimap.com. N.B.: if the solution in the recovery tank should reach the critical level during the work activities, the critical “OVERFLOW DEVICE”...
  • Page 76 N.B.: to change the reset delay time of the crankcase control actuator, contact a FIMAP service center or see “CHANGING THE RESET DELAY PARAMETER (BRUSH - SWEEP MOT)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website...

  • Page 77: Hour Meter

    0°C (32°F). ATTENTION: to check what gradient of slope the combined version machine can safely work or be transported on, contact your FIMAP service centre of reference or the one nearest to you, or visit the website www.fimap.com.

  • Page 78: Battery Box Charge Level Indicator

    N.B.: the function board in the machine is programmed by the factory to work with the following type of battery: 36Pb80, to change it please see "CHANGING THE SELECTED BATTERY TYPE (GENERAL - BATTERY)" in the "OPERATOR INTERFACE CONFIGURATION MANUAL", which can be downloaded from the website www.fimap.com Page 78...

  • Page 79: Solution Tank Fill Level Indicator

    SOLUTION TANK FILL LEVEL INDICATOR The lower right section of the main screen displays the solution tank filling level, represented by a graphic symbol (5) and a numerical value (6) that identifies the percentage of filling. N.B.: the solution tank filling percentage is calculated with respect to the maximum capacity the function board transforms the value received from the electric float into a percentage value.

  • Page 80: Emptying The Debris Hopper (Cylindrical Version)

    EMPTYING THE DEBRIS HOPPER (CYLINDRICAL VERSION) When cleaning the floor, if you notice that the machine can no longer collect the dirt from the floor, this could be due to the debris hopper in the scrubbing brush head being full. The careful cleaning of the debris hopper in the scrubbing brush head will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance.

  • Page 81: Emptying The Debris Hopper (Combined Version)

    EMPTYING THE DEBRIS HOPPER (COMBINED VERSION) When cleaning the floor, if you notice that the machine can no longer collect the dirt from the floor, this could be due to the debris hopper in the scrubbing brush head being full. To empty the debris hopper, proceed as follows: Take the machine to the designated waste disposal area.
  • Page 82 N.B.: If the debris hopper is not rotated fully into the loading position before being lowered into the working position, the machine will automatically stop lowering when it reaches the safety position. The lowering of the debris hopper into the working position will only continue when the debris hopper is fully rotated into the loading position.

  • Page 83: Additional Functions

    “CHANGING THE PRESSURE LEVEL PARAMETER (Sum) (BRUSH - BRUSH MOT)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com N.B.: in sweeping mode, the pressure exerted on the brush head cannot be adjusted; to change the standard value, see “CHANGING THE PRESSURE LEVEL PARAMETER (Sum) (BRUSH - SWEEP MOT)”...

  • Page 84: Regulating The Forward Speed

    “CHANGING THE SPEED PARAMETER (TRACTION - SPEED SETS)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com N.B.: each press of the button (1) or the symbol (2), cyclically increases the speed level. N.B.: the machine forward speed can be adjusted by pressing the pedal (4) more or less (Fig.4). The more you press, the higher the speed (within the limits of the level selected beforehand).

  • Page 85: Adjustment Of The Detergent Solution Flow

    (Sum) (PUMP - WATER)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com N.B.: each press of the button (1) or the symbol (2), cyclically increases the level of detergent solution in the machine's water system.

  • Page 86: Vacuum System Performance Adjustment (Scrubbing Version)

    “CHANGING THE VACUUM NOISE LEVEL PARAMETER (VACUUM - VAC. MOTOR)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com N.B.: each press of the button (1) or the symbol (2) cyclically increases the performance level of the machine's vacuum system.

  • Page 87: Vacuum System Debris Hopper Performance Adjustment (Combined Version)

    “CHANGING THE VACUUM NOISE LEVEL PARAMETER (VACUUM - SWEEP VAC. MOTOR)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com N.B.: each press of the symbol (1) cyclically increases the performance level of the machine's debris hopper vacuum system.

  • Page 88: Brush Uncoupling Function (Discoid Scrubbing Version)

    BRUSH UNCOUPLING FUNCTION (DISCOID SCRUBBING VERSION) The machine is equipped with a button that activates the brush uncoupling function, when it is necessary to carry out maintenance or replace the brushes in the brush head. To activate the function, proceed as follows: Check that the working mode activated on the machine is TRANSFER, otherwise press the button (1) on the “DS SELECTOR (DRIVE SELECT)”...

  • Page 89: Emergency Button

    Disengage the emergency button (1) by turning it in the direction indicated by the arrows printed on it. Eliminate the anomaly that caused the problem. N.B.: If the anomaly persists, contact a technician at the FIMAP service centre. Carry out all the procedures for turning on the machine.

  • Page 90: Braking Control

    (TRACTION - PAR. CHANGE)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL” which can be downloaded from the website www.fimap.com N.B.: in order to disengage the reverse gear, move the lever (1) underneath the steering wheel again. N.B.: Once the lever has been engaged (1), the acoustic signalling device will be activated in order to signal that the machine's reverse gear has been engaged.
  • Page 91 PARAMETER (ACTUATOR - SQUEEGEE)” in the "OPERATOR INTERFACE CONFIGURATION MANUAL", which can be downloaded from the website www.fimap.com N.B.: If reverse is engaged with the brush head in its working position, once the drive pedal is pressed, the machine will begin to move in reverse and the brush head will remain in its working position, but the solenoid valve will stop dispensing detergent solution to the brushes.

  • Page 92: Anti-Collision System

    "Brake" function is not active. N.B.: to change the parameters relating to the anti-collision function, see “ACTIVATING OR DEACTIVATING THE ANTI-COLLISION SYSTEM FUNCTION (GENERAL - CONFIG)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com Page 92...

  • Page 93: Smart Drying Mode

    SMART DRYING MODE When switching from the scrubbing machine program to the transfer program, the drying function is delayed for a set period of time. N.B.: While the function is active, the image in Fig.1 will be displayed on the control panel. N.B.: the delay time is displayed by the countdown on the screen Fig.1.

  • Page 94: Alarm Screen

    LIGHTS FUNCTION (GENERAL - CONFIG)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com N.B.: If the HAZARD LIGHTS function is active, during use of the machine with the working headlights on, the front and rear LED lights will operate in flashing mode.

  • Page 95: Rear View Camera

    "Service Time" parameter, after which the alarm screen will automatically switch off. N.B.: the overdue scheduled maintenance alarm can only be reset by a service technician at the FIMAP service centre. REAR VIEW CAMERA The machine is fitted with a rear video camera, which allows you to view the condition of the floor where you have just passed over, and it also helps when reversing, allowing to identify any obstacles.

  • Page 96: Usage Data

    USAGE DATA When working, it is possible to view the usage data regarding the work being performed. To display the on-board screens, touch any part of the screen and drag your finger from the left to the right (Fig.1). N.B.: the usage data is reset each time the machine is turned off. The DS selector can be used to select one of the following working modes: Battery data.
  • Page 97 Telemetry data group: 2.1 Traction motors: used to display the instantaneous absorbed current of the traction motors. 2.2 Brush motors: used to display the instantaneous absorbed current of the suction motors. Total consumption: corresponds to the sum of the three consumptions (2.1 + 2.2 + 2.4).

  • Page 98: Tutorial

    TUTORIAL From the main screen, touching the Tutorial button (1) (Fig.1) will open the TUTORIAL menu. Here, the following screens can be viewed: Pressing the button with the icon shown here to the side provides access to the QUICK START UP video tutorials screen, where it is possible to view the machine start up video.

  • Page 99: Side Brush (Combined Version)

    N.B.: if it is necessary to view the use and maintenance manual, adapting the display of the page to the width of the screen, press the button (4) (Fig.3). N.B.: if it is necessary to view the use and maintenance manual, adapting the display of the entire page inside the screen, press the button (5) (Fig.3).

  • Page 100: Optional Functions

    OPTIONAL FUNCTIONS SOS DEVICE Upon request, the machine can be equipped with an automatic SOS device that allows the user to automatically request technical assistance. When the SOS button is pressed, the machine sends a report directly to the Designated Authorised Workshop (valid only for those who have signed up for one of the service agreements), which will immediately perform a diagnostic check on the machine to determine the type of fault encountered.

  • Page 101: Blue Safety Light

    BLUE SAFETY LIGHT On request, the machine can be equipped with a blue safety spotlight above the front dashboard; the purpose of this light is to warn pedestrians of the approach of the machine. The device is suitable for both indoor and outdoor applications.
  • Page 102 N.B.: if you want to turn the kit off, press the switch (1). When the system is deactivated, the LED in the switch (1) will be off. N.B.: when the kit is deactivated the screen (Fig. 2) will no longer be visible on the control display. N.B.: the kit is only in function when the machine is stopped and the solution tank is not empty.

  • Page 103: Liquid Vacuum Wand

    LIQUID VACUUM WAND Upon request, the machine can be equipped with a liquid vacuum wand kit, which can be used to dry areas that are difficult to reach with the machine itself. N.B.: the rubber blade on the tip of the nozzle perfectly dries the surface to which is applied thanks to the machine's highly efficient vacuum system.

  • Page 104: Ffm - Tag Insertion

    N.B.: if you want to turn the kit off, press the switch (1). When the system is deactivated, the LED in the switch (1) will be off. N.B.: when the function is deactivated the screen (Fig. 6) will no longer be visible on the control display. N.B.: the kit is only in function when the machine is stopped and the recovery tank is not full.

  • Page 105: Side Brush (Discoid Scrubbing Versions)

    To activate automatic fleet management data logging, do the following: Sit on the driver’s seat. Insert the key (1) into the slot (2) on the right side of the column (Fig.1). Turn on the machine and turn the key (1) a quarter turn clockwise (Fig.2). N.B.: If the key just inserted is not equipped with a TAG, the alarm 10 will appear on the control display (Fig.3).

  • Page 106: Side Brush (Cylindrical Scrubbing Version)

    N.B.: to activate or deactivate the optional side brush function, see “ACTIVATING OR DEACTIVATING THE SIDE BRUSH FUNCTION (GENERAL - CONFIG)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com SIDE BRUSH (CYLINDRICAL SCRUBBING VERSION) The machine can be equipped with two side brushes upon request.

  • Page 107: Flr - Continuous Recycling System

    N.B.: to activate or deactivate the optional side brush function, see “ACTIVATING OR DEACTIVATING THE SIDE BRUSH FUNCTION (GENERAL - CONFIG)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL”, which can be downloaded from the website www.fimap.com FLR - CONTINUOUS RECYCLING SYSTEM Upon request, the machine can be equipped with a continuous detergent solution recycling system.

  • Page 108: Fss - Automatic Detergent Dosing System

    N.B.: to change the percentage of chemical product in the detergent solution, see “CHANGE QUANTITY OF CHEMICAL IN THE AUTOMATIC DETERGENT DOSING SYSTEM (SETTINGS - DETERGENT)” or "CHANGE THE CHEMICAL PERCENTAGE PARAMETER (PUMP - CHEMICAL)” in the “OPERATOR INTERFACE CONFIGURATION MANUAL” which can be downloaded from the website www.fimap.com Page 108...

  • Page 109: At The End Of The Work

    AT THE END OF THE WORK At the end of the work, and before carrying out any type of maintenance, perform the following operations: “DS SELECTOR (DRIVE SELECT)” on page Activate the TRANSFER working mode, see Take the appliance to the dedicated dirty water drainage area. WARNING: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations.

  • Page 110: Maintenance Plan

    N.B.: A dilemma may arise during maintenance: which spare parts are best? FIMAP supplies original spare parts which are exactly identical to the parts on a given machine that need replacing; these are the best choice because they are durable and long-lasting, and help to maintain the performance of the machine.

  • Page 111: Daily Maintenance

    DAILY MAINTENANCE MACHINE PROCEDURE COMPONENTS “CLEANING THE SQUEEGEE” on page At the end of every work day, clean the squeegee, see 117. “CLEANING THE SQUEEGEE At the end of every work day, clean the squeegee vacuum tube, see VACUUM HOSE” on page 118.

  • Page 112: Weekly Maintenance

    Check the condition of the automatic chemical detergent management system filter each week. If it needs to be replaced, contact your FIMAP service centre of reference or the one closest to you. Check the integrity of the rubber blades on the squeegee, if replacement is necessary see “REPLACING THE SQUEEGEE RUBBER BLADES”...

  • Page 113: Monthly Maintenance

    Solution tank Each week, after having drained and cleaned the recovery tank, check the integrity of the machine's water system filter. If it needs to be replaced, contact your FIMAP service centre of reference or the one closest to you.

  • Page 114: Maintenance Prior To Extended Periods Of Downtime

    MAINTENANCE PRIOR TO EXTENDED PERIODS OF DOWNTIME MACHINE PROCEDURE COMPONENTS “CLEANING THE Clean the squeegee before extended periods of machine downtime, see SQUEEGEE” on page 117. Clean the side brush head squeegee before extended periods of machine downtime, see “CLEANING OF SIDE BRUSH HEAD SQUEEGEE (DISCOID SCRUBBING VERSION)” on page 131.
  • Page 115 MACHINE PROCEDURE COMPONENTS Clean the automatic chemical detergent management system filter before extended periods of “CLEANING THE FILTER ON THE AUTOMATIC CHEMICAL DETERGENT machine downtime, see MANAGEMENT SYSTEM (FSS VERSION)” on page 125. Automatic Empty the detergent tank on the automatic chemical detergent management system before “EMPTYING OF CHEMICAL DETERGENT TANK (FSS extended periods of machine downtime, see chemical detergent...

  • Page 116: Routine Maintenance

    ROUTINE MAINTENANCE Before carrying out any routine maintenance operations, proceed as follows: Take the machine to the maintenance area. N.B.: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations. Sit on the driver’s seat.

  • Page 117: Cleaning The Squeegee

    ATTENTION: the following operations must be carried out by qualified personnel. Incorrect operations could result in machine malfunctions. 12. Disconnect the machine's electrical system wiring connector (8) from the connector on the power cable coming from the battery box (Fig. 7). 13.

  • Page 118: Cleaning The Squeegee Vacuum Hose

    Use a jet of water and then a damp cloth to thoroughly clean the rear rubber blade (5) (Fig.5). Use a jet of water and then a damp cloth to thoroughly clean the front rubber blade (6) (Fig.5). N.B.: Check the integrity of the two rubber blades, and replace the squeegee rubber blades if necessary, see “REPLACING THE SQUEEGEE RUBBER BLADES”...
  • Page 119 Sit on the driver’s seat. Insert the key (6) into the slot (7) on the right side of the column (Fig.4). Turn on the machine and turn the key (6) a quarter turn clockwise (Fig.5). The machine is now operating with the ECO MODE working program, TRANSFER working mode. “DS SELECTOR (DRIVE SELECT)”...

  • Page 120: Cleaning The Collection Filter Tray

    21. Position yourself at the rear of the machine, grasp the handle (15), and turn the recovery tank lid (16) to its maintenance position (Fig.12). ATTENTION: to prevent the lid from turning, insert the retainer (17) into the slot (18) (Fig.13). 22.

  • Page 121: Cleaning The Wave Protection Tray

    Remove the COLLECTION FILTER TRAY LID (6) (Fig.4). Clean the collection filter tray and lid under a jet of running water. N.B.: Use a spatula or a brush with medium hardness bristles to eliminate any dirt that is particularly difficult to remove.

  • Page 122: Draining The Recovery Tank

    DRAINING THE RECOVERY TANK Thoroughly cleaning the recovery tank will prevent unpleasant odours from forming inside. To clean the tank, do the following: Remove the recovery tank drain hose (1) from the retainers (Fig.1). Place the hose over the drain pan. N.B.: discharges into the subsoil resulting from any work activities must only be carried out in designated areas;...
  • Page 123 Rinse the inside of the recovery tank with a jet of running water. N.B.: If necessary, use a spatula to remove any sludge that may have accumulated at the bottom of the tank. N.B.: the inside of the tank can be cleaned with the optional recovery tank spray cleaning gun kit. If the “RECOVERY TANK SPRAY CLEANING GUN”...

  • Page 124: Cleaning The Water System Filter

    CLEANING THE WATER SYSTEM FILTER The thorough cleaning of the water system filter guarantees a more effective delivery to the brushes by the detergent solution delivery system, which in turn will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance.

  • Page 125: Cleaning The Filter On The Automatic Chemical Detergent Management System (Fss Version)

    CLEANING THE FILTER ON THE AUTOMATIC CHEMICAL DETERGENT MANAGEMENT SYSTEM (FSS VERSION) The thorough cleaning of the automatic chemical detergent management system filter guarantees a more effective delivery to the brushes by the detergent solution delivery system, which in turn will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance.

  • Page 126: Cleaning The Filter On The Detergent Solution Recycling System (Flr Version)

    Remove the cap (8) on the top of the chemical detergent tank (Fig. 6). Open the automatic detergent management system's outlet flow tap by turning the lever (2) on the tap's body anti-clockwise. Clean the inside of the chemical detergent tank with a jet of running water. Once the work has been completed, repeat the operations in reverse order to reassemble all the parts.

  • Page 127: Cleaning Of Brush Head Drive Brush - Disc (Discoid Scrubbing Versions)

    CLEANING OF BRUSH HEAD DRIVE BRUSH - DISC (DISCOID SCRUBBING VERSIONS) The thorough cleaning of the brush or the drive disc on the brush head will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To clean the brush or the drive disc on the brush head, using the brush uncoupling function, do the following: Grasp the handle (1) and turn the battery compartment lid (2) to its maintenance position (Fig.1).
  • Page 128 N.B.: check the wear of the bristles and replace the brushes if they are excessively worn (the bristle length must not be less than 10 mm; this measurement is indicated on the brush by the yellow band), see “REPLACEMENT OF BRUSH HEAD DRIVE BRUSHES OR DISCS (DISCOID SCRUBBING VERSION)” on page 142.

  • Page 129: Cleaning Of Brush Head Side Splash Guard (Discoid Scrubbing Version)

    “ASSEMBLY OF BRUSHES OR DRIVE DISCS (DISCOID SCRUBBING After cleaning, refit the brush, see VERSION)” on page N.B.: You are advised to invert the right and left-hand brushes every day. ATTENTION: If the brushes are not new and have deformed bristles, it is better to reassemble them in the same position (the right-hand one on the right, and the left-hand one on the left), to prevent the different inclination of the bristles from producing an overload on the brush motor as well as excessive vibrations.

  • Page 130: Cleaning Of Side Brush Head Splash Guard (Discoid Scrubbing Version)

    Clean it under a stream of running water to eliminate any impurities. N.B.: check the wear of the bristles and replace the brush if excessively worn (the bristle length must not be “REPLACEMENT OF less than 10 mm; this measurement is indicated on the brush by the yellow band), see SIDE BRUSH HEAD DRIVE BRUSH OR DISCS (DISCOID SCRUBBING VERSION)”...

  • Page 131: Cleaning Of Side Brush Head Squeegee (Discoid Scrubbing Version)

    CLEANING OF SIDE BRUSH HEAD SQUEEGEE (DISCOID SCRUBBING VERSION) The careful cleaning of the whole vacuum unit ensures better drying and cleaning of the floor as well as a longer vacuum motor life. To clean the squeegee in the side brush head, proceed as follows: Open the right inspection carter (1) (Fig.1).

  • Page 132: Cleaning Of Brush Head Brush (Cylindrical Scrubbing Versions)

    CLEANING OF BRUSH HEAD BRUSH (CYLINDRICAL SCRUBBING VERSIONS) Careful cleaning of the brushes in the brush head will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To clean the brushes in the brush head, proceed as follows: CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.

  • Page 133: Cleaning Of Brush Head Side Splash Guard (Cylindrical Scrubbing Version)

    CLEANING OF BRUSH HEAD SIDE SPLASH GUARD (CYLINDRICAL SCRUBBING VERSION) The careful cleaning of the splash guards in the brush head will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To clean the brush head splash guards, proceed as follows: “SERVICE FUNCTION”...

  • Page 134: Cleaning The Side Brush (Cylindrical - Combined Scrubbing Version)

    N.B.: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations. Clean the inside of the debris hopper with a stream of running water, using a brush to remove any dirt residues if necessary.
  • Page 135 Fix the brush to the flange using the knob (1), remembering to put the washer (2) in between the knob and the brush. Once the brush has been fitted, move on to the one on the right. Page 135...

  • Page 136: Cleaning The Brush Head Brushes (Combined Version)

    CLEANING THE BRUSH HEAD BRUSHES (COMBINED VERSION) Careful cleaning of the brushes in the brush head will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To clean the brushes on the brush head, proceed as follows: CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.

  • Page 137: Cleaning The Debris Hopper Vacuum Filter (Combined Version)

    N.B.: if necessary, clean the vacuum filter with a vacuum cleaner. N.B.: check to ensure that it is in good condition; where this is not the case, please contact the FIMAP service centre of reference or the nearest one for immediate replacement.

  • Page 138: Cleaning The Debris Hopper (Combined Version)

    CLEANING THE DEBRIS HOPPER (COMBINED VERSION) Careful cleaning of the debris hopper will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To clean the debris hopper proceed as follows: Grasp the handle (1) and turn the battery compartment lid (2) to its maintenance position (Fig.1). ATTENTION: to prevent the lid from turning, insert the retainer (3) into the slot (4) (Fig.2).
  • Page 139 Check that there are no objects near the front of the machine that could be hit while rotating the debris hopper. 10. Raise the debris hopper into the maintenance position by pressing the "MOVE DEBRIS HOPPER UPWARDS" button (9) on the instrument panel (Fig.6). 11.
  • Page 140 17. Clean the inside of the hopper with a jet of water. 18. When the inside of the debris hopper is clean and dry, remove the debris hopper rotation stop (11) (Fig.10). 19. Insert the stop (11) in the working position (Fig.11). N.B.: the rotation of the debris hopper is only possible if the pin (11) is inserted correctly into the working position.

  • Page 141: Extraordinary Maintenance Work

    EXTRAORDINARY MAINTENANCE WORK Before carrying out any extraordinary maintenance operations, proceed as follows: Take the machine to the maintenance area. N.B.: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations. Sit on the driver’s seat.

  • Page 142: Replacement Of Brush Head Drive Brushes Or Discs (Discoid Scrubbing Version)

    ATTENTION: the following operations must be carried out by qualified personnel. Incorrect operations could result in machine malfunctions. 12. Disconnect the machine's electrical system wiring connector (8) from the connector on the power cable coming from the battery box (Fig. 7). 13.
  • Page 143 Grasp the battery compartment lid and turn it to its working position. N.B.: release the retainer before turning the lid. Sit on the driver’s seat. Insert the key (6) into the slot (7) on the right side of the column (Fig.4). Turn on the machine and turn the key (6) a quarter turn clockwise (Fig.5).

  • Page 144: Replacement Of Brush Head Side Splash Guard (Discoid Scrubbing Version)

    REPLACEMENT OF BRUSH HEAD SIDE SPLASH GUARD (DISCOID SCRUBBING VERSION) Intact side splash guards will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To replace the side splash guards, do the following: Open the left inspection door (1) (Fig.1).

  • Page 145: Replacement Of Side Brush Head Drive Brush Or Discs (Discoid Scrubbing Version)

    REPLACEMENT OF SIDE BRUSH HEAD DRIVE BRUSH OR DISCS (DISCOID SCRUBBING VERSION) An intact brush will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To replace the side brush, do the following: Moving the brush uncoupling lever (1), rotate the brush anti-clockwise until it stops (Fig.1).

  • Page 146: Replacement Of Side Brush Head Squeegee Rubber Blades (Discoid Scrubbing Version)

    REPLACEMENT OF SIDE BRUSH HEAD SQUEEGEE RUBBER BLADES (DISCOID SCRUBBING VERSION) Intact side brush head squeegee rubber blades will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To replace the side brush head squeegee rubber blades, do the following: Open the right inspection carter (1) (Fig.1).

  • Page 147: Replacing The Squeegee Rubber Blades

    REPLACING THE SQUEEGEE RUBBER BLADES Intact squeegee rubber blades will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To replace the squeegee rubber blades, do the following: Remove the vacuum hose (1) from the sleeve (2) in the squeegee (Fig.1). Unscrew the knobs (3) in the squeegee pre-assembly (Fig.2).
  • Page 148 Insert the squeegee into the machine. “ADJUSTING THE N.B.: check the adjustment of the rubber blades in the squeegee, if necessary see SQUEEGEE RUBBER BLADES” on page 154. N.B.: it is advised to replace both squeegee rubber blades in order to ensure good results when drying the floor.

  • Page 149: Replacing The Brush Head Brushes (Cylindrical Scrubbing Version)

    REPLACING THE BRUSH HEAD BRUSHES (CYLINDRICAL SCRUBBING VERSION) To replace the brushes in the brush head, proceed as follows: Open the left inspection door (1) (Fig.1). Set the fastening anchors (2) on the side splash guard support to their maintenance position, move them upwards, and turn them a quarter turn clockwise (Fig.2).
  • Page 150 Using the appropriate tools, not supplied along with the machine, unscrew the screws (4) securing the rubber blade compression plate (5) to the side splash guard support (3) (Fig.4). Remove the rubber blade compression plate (5) and the side splash guard (6) from the side splash guard support (3) (Fig.5).

  • Page 151: Replacement Of The Side Brush (Cylindrical-Combined Scrubbing Version)

    REPLACEMENT OF THE SIDE BRUSH (CYLINDRICAL-COMBINED SCRUBBING VERSION) An intact brush will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To replace the side brush, do the following: Stand on the left front side of the machine. Remove the knob (1) fixing the side brush to the gear motor by rotating the right brush clockwise and the left brush anti-clockwise (Fig.1).

  • Page 152: Replacing The Sweeping Brush Head Brushes (Combined Version)

    REPLACING THE SWEEPING BRUSH HEAD BRUSHES (COMBINED VERSION) Ensuring that the brushes in the brush head are intact will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To replace the brushes on the brush head, proceed as follows: CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out.
  • Page 153 10. Insert the front brush support (5) (Fig.10). 11. Rotate the brush until the fastening hooks (9), present in the tow hook (10) fixed to the idle shaft (Fig. 11), correctly enter the slots (11) on the brush (Fig.12). ATTENTION: pay particular attention that the fixing pins (12), present in the brush head body, are correctly positioned in the holes (13) in the front brush support (Fig.13).

  • Page 154: Adjustment Interventions

    ADJUSTMENT INTERVENTIONS ADJUSTING THE SQUEEGEE RUBBER BLADES The precise adjustment of the squeegee rubber blades will ensure better floor cleaning, thus decreasing costs while at the same time improving environmental sustainability and performance. To regulate the squeegee rubber blades, proceed as follows: Sit on the driver’s seat.
  • Page 155 N.B.: release the retainer before turning the lid. CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out. 13. Stand at the back of the machine. 14. Open the inspection footboard (9) (Fig. 8), grasp the handle (10), and rotate the footboard towards the outside of the machine.
  • Page 156 Adjusting the tilt of the squeegee: • Using the appropriate tools, not included with the machine, loosen the retainer nuts (14) for the squeegee tilt adjustment tie-rod (15) (Fig.14). • To adjust the inclination of the squeegee rubber blades with respect to the floor, tighten or loosen the tie-rod (15) (Fig.15) until the squeegee rubber blades are slanted towards the outside evenly along the entire length by about 30°...

  • Page 157: Adjustment Of Brush Head Side Splash Guard (Discoid Scrubbing Version)

    ADJUSTMENT OF BRUSH HEAD SIDE SPLASH GUARD (DISCOID SCRUBBING VERSION) If the side splash guards of the brush head are not positioned correctly with respect to the floor, they cannot convey the dirty detergent solution towards the squeegee, therefore the height of the splash guard needs to be adjusted. This operation must be done with the brush head in the work position, proceeding as follows: Sit on the driver’s seat.

  • Page 158: Adjustment Of Brush Head Side Splash Guard (Cylindrical Scrubbing Version)

    N.B.: release the retainer before turning the lid. CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out. 13. Open the left inspection door (9) (Fig.8). 14. Using the appropriate tools, not included along with the machine, loosen the retainer nut (10) for the adjustment screw (11) (Fig.9).
  • Page 159 Once the brush head and squeegee are in their working positions, set the main switch to its "0" position by turning the key (1) a quarter of a turn anti-clockwise (Fig.4). Remove the key from the instrument panel. Get off the machine. CAUTION: do not position your foot above the side brush head carter while the machine is descending.

  • Page 160: Adjustment Of The Side Brush (Cylindrical Scrubbing Version)

    ADJUSTMENT OF THE SIDE BRUSH (CYLINDRICAL SCRUBBING VERSION) If the side brush is not positioned correctly in relation to the floor, it will not convey the dirt correctly towards the centre of the machine, therefore it is necessary to adjust the vertical angle of the side brush. This operation must be done with the side brush in the work position, proceeding as follows: Sit on the driver’s seat.

  • Page 161: Adjusting The Side Brush (Combined Version)

    13. Grasp the battery compartment lid and turn it to its working position. N.B.: release the retainer before turning the lid. CAUTION: it is recommended to wear the appropriate PPE (Personal Protective Equipment), suitable for the work to be carried out. 14.
  • Page 162 CAUTION: do not position your foot above the side brush head carter while the machine is descending. 11. Grasp the handle (4) and turn the battery compartment carter (5) to its maintenance position (Fig.5). ATTENTION: to prevent the lid from turning, insert the retainer (6) into the slot (7) (Fig.6). ATTENTION: the following operations must be carried out by qualified personnel.

  • Page 163: Disposal

    At the end of the machine's life cycle, FIMAP offers the RECYCLING MANUAL (which can be downloaded from the link https://www.fimap.com/it/fimap/sostenibilita/75/riciclabilita.html), in order to provide some simple information on how to dispose of the materials that make up your scrubbing machine.

  • Page 164: Choosing And Using Brushes

    CHOOSING AND USING BRUSHES All the brushes are comprised of a body to which the various tufts of bristles are fixed. The brush bodies are generally made of plastic, as this is a material that ensures higher levels of reliability, in that it does not become damaged when wet.

  • Page 165: Brushes Or Drive Discs (Discoid Scrubbing Version)

    BRUSHES OR DRIVE DISCS (DISCOID SCRUBBING VERSION) Legend: Ø = external bristle diameter; Ø = external tank diameter (brush body) CENTRAL BRUSH HEAD BRUSH TYPE Ø TYPE OF Ø CODE NOTES EXTERNAL BRISTLE BRISTLES 405552 507 mm 0,3 mm DISCOID BRUSH Ø 507mm Ø...

  • Page 166: Brushes Or Drive Discs (Cylindrical Scrubbing Version)

    BRUSHES OR DRIVE DISCS (CYLINDRICAL SCRUBBING VERSION) Legend: Ø = external bristle diameter; Ø = external tank diameter (brush body); L = maximum brush width (bristle reference); L = maximum brush width (tank reference); CENTRAL BRUSH HEAD BRUSH TYPE Ø TYPE OF Ø...

  • Page 167: Brushes Or Drive Discs (Combined Version)

    BRUSHES OR DRIVE DISCS (COMBINED VERSION) Legend: Ø = external bristle diameter; Ø = external tank diameter (brush body); L = maximum brush width (bristle reference); L = maximum brush width (tank reference); CENTRAL BRUSH HEAD BRUSH TYPE Ø TYPE OF Ø...

  • Page 168: Troubleshooting

    This chapter lists the most common problems linked with the use of the machine. If you are unable to resolve the problems with the information given here, please contact your FIMAP service centre of reference, or that which is closest to you...

  • Page 169: The Machine Does Not Move

    168. “ALARM SCREEN” on page An error appears on the control display. Contact your FIMAP service centre of reference, or that which There is an issue on the drive pedal. is closest to you INSUFFICIENT DETERGENT SOLUTION ON THE BRUSHES...
  • Page 170 Check that the brushes installed on the machine are The type of brush used is not suitable for the dirt to be adequate for the work to be carried out, contact your FIMAP cleaned. service centre of reference, or that which is closest to you Check the state of wear of the brushes in the brush head and “REPLACEMENT OF BRUSH...

  • Page 171: The Squeegee Does Not Dry Correctly

    POSSIBLE CAUSE SOLUTION “EMPTYING THE If the debris hopper is too full, empty it. See The debris hopper is too full (combined version) DEBRIS HOPPER (COMBINED VERSION)” on page The debris hopper is not in the working position (combined Turn the debris hopper into the working position to continue version) working.

  • Page 172: Excessive Foam Production

    “EMPTYING THE DEBRIS HOPPER (COMBINED The debris hopper is too full it. See VERSION)” on page Contact your FIMAP service centre of reference, or that which Dust seal flaps no longer in good condition is closest to you. Page 172...

  • Page 173: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products FLOOR SCRUBBING MACHINES mod. GMG B PLUS; GMG BS PLUS comply with the requirements of the following Directives: •...
  • Page 174 The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. GMG BC PLUS comply with the requirements of the following Directives: • 2006/42/EC: Machinery Directive.

  • Page 175: Ukca Declaration Of Conformity

    UKCA DECLARATION OF CONFORMITY The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products FLOOR SCRUBBING MACHINES mod. GMG B PLUS; GMG BS PLUS comply with the requirements of the following Directives: •...
  • Page 176 The undersigned manufacturer: FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. GMG BC PLUS comply with the requirements of the following Directives: • S.I. 2008/1597 Supply of Machinery (Safety) Regulations 2008 (as amended).
  • Page 177 Page 177...
  • Page 178 Page 178...
  • Page 180 FIMAP S.p.A. Via Invalidi del Lavoro, 1 37059 S. Maria di Zevio (VR) Italy +39 045 6060491 - +39 045 6060440 service@fimap.com www.fimap.com...

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