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Tronair 02-0522C0141 Operation & Service Manual
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Tronair 02-0522C0141 Operation & Service Manual

5 ton (4.5 metric ton) two stage jack
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OPERATION & SERVICE MANUAL
Models:
02-0522C0141 02A0522C0141
02B0522C0141 02C0522C0141
5 Ton (4.5 Metric Ton)
Two Stage Jack
06/2018  Rev. 07
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-0522C0141

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-0522C0141 02A0522C0141 02B0522C0141 02C0522C0141 5 Ton (4.5 Metric Ton) Two Stage Jack 06/2018  Rev. 07 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 11/2004 7.4.2 added warning and illustrations 02/2007 Modified Parts Lists 01/2013 Major Revision 04/2014 7.4.2 Jack Instructions, Parts List 06/2018 Major Revision...
  • Page 3 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL &...
  • Page 4 02C0522C0141 (with Spring Loaded Casters) This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) SAFETY INFORMATION (continued) FEATURES FOR OPERATOR SAFETY  Hold To Run Air Valve ...

  • Page 6: Installation

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) TRAINING TRAINING REQUIREMENTS The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit.

  • Page 7: Numerical Values

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual.
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 06/2018 | Rev. 07...
  • Page 9 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) 6.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements...
  • Page 10 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) 6.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation...
  • Page 11 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.

  • Page 12: Troubleshooting

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump...

  • Page 13: Maintenance Schedule

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) 10.0 MAINTENANCE 10.1 GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.
  • Page 14 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 15 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 16 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 17 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 18 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 19 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 20 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0522C0141 (Standard) 02A0522-0141 (with Air Pump Option) 02B0522C0141 (with Air Pump Option & Spring Loaded Casters) 02C0522C0141 (with Spring Loaded Casters) Parts List - Spring Loaded Caster Option When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 21 APPENDIX I Hydraulic Schematic...
  • Page 23 Hydraulic Schematic...
  • Page 25 APPENDIX II Air Pump Manufacturer Data...
  • Page 53 APPENDIX III Declaration of Conformity...

  • Page 55: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-0522C0141 02A0522C0141 02B0522C0141 02C0522C0141 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 57 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 71 APPENDIX V Maintenance Schedule...

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