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Tronair 02-0536C0110 Operation & Service Manual
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Tronair 02-0536C0110 Operation & Service Manual

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Tronair, Inc.
1 Air Cargo Pkwy East
Swanton, OH 43558
OPERATION & SERVICE MANUAL
Models:
02-0536C0110
02B0536C0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
04/2014 - Rev. 06
02A0536C0110
02C0536C0110
Phone: (419) 866-6301 | 800-426-6301
Web: www.tronair.com
Email: sales@tronair.com

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Summary of Contents for Tronair 02-0536C0110

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 5 Ton (4.5 Metric Ton) Single Stage Jack 04/2014 - Rev. 06 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT 12/2003 Modified Parts Lists 12/2004 7.4.2 added warning and illustrations 01/2007 Modified Parts Lists 06/2010 Added 02B0536C0110 and 02C0536C0110 04/2014 Modified Parts List...
  • Page 3 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 USAGE ................................1 LIST OF DRAWINGS ............................1 SAFETY INFORMATION ..............................1 ALARM and WARNING SYSTEMS ........................1 WARNING and DANGER SIGNS ........................
  • Page 4 5 Ton (4.5 Metric Ton) - Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack SAFETY INFORMATION (continued) 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.

  • Page 6: Installation

    Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack PACKAGING AND STORAGE (continued) STORAGE ENVIRONMENT  Store jacks between -20C and +50C/-4 F and 122 F.  Always store jack with ram all the way down.

  • Page 7: Numerical Values

    Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operation & Service Manual. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
  • Page 8 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack OPERATING INSTRUCTIONS (continued) 7.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Raise mechanical extension as close to aircraft jack pad as possible.
  • Page 9 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack 7.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring...

  • Page 10: Maintenance Schedule

    Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack 7.4.2 Jack Instructions (continued) NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jack’s descent, and allows it to be raised.

  • Page 11: Troubleshooting

    Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack MAINTENANCE (continued) SERVICING JACK To Disassemble Jack: Remove mounting plate (Item 66) by unscrewing three socket head cap screws (Item 60). Raise ram assembly (Item 62) to the point where it can be lifted from the jack cylinder.
  • Page 12 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 13 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-532-02 Pad, Jack G-1100-109526 Bolt, Hex Head, ½-20 x 2 ¾" long...
  • Page 14 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1047-01*09.0 Hose, 1/4 Gray x 9" long N-2001-05-S-B Elbow, Straight Thread #6 x ¼-37...
  • Page 15 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Connector, Straight Male, Hose x SAE #4...
  • Page 16 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-532-01 Pad, Jack HJ-526-05 Extension HJ-536...
  • Page 17 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. Item Part Number Description TF-1043-03*16.0 Assembly, Hose (16" long) G-1202-1055 Stopnut, 1/4-28 Elastic...
  • Page 18 Models: 02-0536C0110, 02A0536C0110, 02B0536C0110, 02C0536C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List - Spring Loaded Caster Option Item Part Number Description G-1203-1105 Jamnut, -18 Elastic G-1250-1100N Flatwasher, Narrow Z-3057-02-01 Weldment, Tube H-1128-02 Spring, Compression G-1250-1100W Flatwasher,...
  • Page 19 APPENDIX I Hydraulic Schematic...
  • Page 21 Models: 02-0536C0110 & 02A0536C0110 5 Ton (4.5 Metric Ton) Single Stage Jack Hydraulic Schematic...
  • Page 23 APPENDIX II Declaration of Conformity...

  • Page 25: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jacks 02-0536C0110 02A0536C0110 02B0536C0110 02C0536C0110 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 27 APPENDIX III HC-1948 Hand Pump Parts List...
  • Page 29 1950 psi Hand Pump Parts List With Illustrations 10/2002 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 31 1950 Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
  • Page 32 HC-1948 1950 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2683) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 10/2002 | Rev. OR Page | 2...
  • Page 33 APPENDIX IV Haskel Air Pump Manufacturer Data...
  • Page 61 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 75 APPENDIX VI Maintenance Schedule...

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