Tronair 02-0527-0140 Operation & Service Manual
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Tronair 02-0527-0140 Operation & Service Manual

5 ton 4.5 metric ton two stage jack
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1740 Eber Rd
Holland, OH 43528-9794
USA
Operation & Service Manual
Models:
02-0527-0140 02A0527-0140
02B0527-0140 02C0527-0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
04/2014 − Rev. 07
Includes Illustrated Parts Lists
Tronair, Inc.
www.tronair.com
Email: sales@tronair.com
Phone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634

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Summary of Contents for Tronair 02-0527-0140

  • Page 1 Operation & Service Manual Models: 02-0527-0140 02A0527-0140 02B0527-0140 02C0527-0140 5 Ton (4.5 Metric Ton) Two Stage Jack 04/2014 − Rev. 07 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com...
  • Page 2 REVISION TEXT AFFECTED 12/2004 7.4.2 added warning and illustrations 12/2006 Modified Parts Lists 03/2012 Major revision 04/2014 7.4.2 Jack Instructions, Parts List...
  • Page 3 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................
  • Page 4 02C0527-0140 (with Spring Loaded Casters) This product cannot be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) SAFETY INFORMATION (continued) 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.

  • Page 6: Installation

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) PACKAGING AND STORAGE (continued) STORAGE SPACE AND HANDLING FACILITIES •...

  • Page 7: Numerical Values

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) OPERATION OPERATING PARAMETERS • The user shall work in accordance with the Operator Manual.
  • Page 8 • Load test jacks annually. • Only order replacement parts from Tronair. • Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 04/2014 | Rev. 07...
  • Page 9 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements...
  • Page 10 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation...
  • Page 11 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) MAINTENANCE (continued) MAINTENANCE SCHEDULE Check Fluid Level ......... Each Use Lubricate Casters ..........

  • Page 12: Troubleshooting

    Website: www.tronair.com 12.0 PARTS LIST Reference Parts Lists and Illustrations. When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. 13.0 IN-SERVICE SUPPORT Contact Tronair for technical services and information. 04/2014 | Rev. 07 Page | 9...
  • Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...

  • Page 14: Parts List

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 15 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 16 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 17 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 18 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) Air Pump Option When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 19 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527-0140 (Standard) 02A0527-0140 (with Air Pump Option) 02B0527-0140 (with Air Pump Option and Spring Loaded Casters) 02C0527-0140 (with Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 21 APPENDIX I Hydraulic Schematic...

  • Page 23: Hydraulic Schematic

    Hydraulic Schematic Appendix 1 − Page 1...
  • Page 25 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 53 APPENDIX III HC-1752 Hand Pump Parts List...

  • Page 55: Illustrated Parts List

    Model: HC-1752 2,500 Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 57 HC-1752 2,500 Hand Pump Parts List This pump is compatible with MIL-PRF-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page Item Part Number Description 5M1-000-001 Body, Pump 506-000 Half, Flange 518-000 Screw, Socket Head Cap Not Shown H-1009-01 Handle K-1001...

  • Page 58: Parts List Illustration

    HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 | Rev. OR Page | 2...
  • Page 59 APPENDIX IV MSDS Hydraulic Fluid (MIL-PRF-5606)

This manual is also suitable for:

02a0527-014002b0527-014002c0527-0140

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