Tronair 02-0536-0110 Operation & Service Manual
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Tronair 02-0536-0110 Operation & Service Manual

Single stage jack
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Operation & Service Manual
02-0536-0110 02A0536-0110
02B0536-0110 02C0536-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
Includes Illustrated Parts Lists
Telephone: (419) 866-6301
Telephone: (419) 866-6301
Web Site: www.tronair.com E-mail: sales@tronair.com
Web Site: www.tronair.com E-mail: mail@tronair.com
Models:
11/2004 - AA - Rev. 05
Tronair, Inc.
Tronair, Inc.
1740 Eber Road
1740 Eber Road
Holland, Ohio 43528-9794
Holland, Ohio 43528-9794
USA
USA
•
•
800-426-6301
800-426-6301
Fax: (419) 867-0634
Fax: (419) 867-0634

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  • Page 1 Tronair, Inc. 1740 Eber Road 1740 Eber Road Holland, Ohio 43528-9794 Holland, Ohio 43528-9794 • • Telephone: (419) 866-6301 Telephone: (419) 866-6301 800-426-6301 800-426-6301 Fax: (419) 867-0634 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com Web Site: www.tronair.com E-mail: mail@tronair.com...
  • Page 3 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) TABLE OF CONTENTS PAGE Product Information............................1 Name Of Equipment..........................1 Model Numbers............................
  • Page 4 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Jack Function Load Test........................9 Pneumatic Pump............................ 9 10.0 Trouble Shooting.............................. 9 11.0 Provision Of Spares ............................
  • Page 5 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) REVISION DATE TEXT AFFECTED 06/2004 pg 17 Modified part numbers for items 3 and 4...
  • Page 7 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 8 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) SAFETY INFORMATION (continued) FEATURES FOR OPERATOR SAFETY • Cautions and Instruction Labels located on jack •...
  • Page 9 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) SAFETY INFORMATION (continued) 2.13 OPERATOR QUALIFICATIONS This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking procedures for the aircraft to be raised, and the operation of the jack.

  • Page 10: Installation

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation.

  • Page 11: Numerical Values

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) OPERATION (continued) NUMERICAL VALUES • Rated Capacity: 10,000 lbs (4,536 kg) •...
  • Page 12 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) To Raise Aircraft: 3. Place jack on a hard, level surface.
  • Page 13 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) INCORRECT PIN INCORRECT PIN PLACEMENT PLACEMENT...

  • Page 14: Maintenance Schedule

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) MAINTENANCE GENERAL • All maintenance and/or repair work should be done using good workmanship practices and proper tools.

  • Page 15: Troubleshooting

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) MAINTENANCE (continued) REMOVING AND SERVICING PUMP NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows: Review Appendix III HC-1753 Hand Pump Parts List.
  • Page 16 14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the following items:...
  • Page 17 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) 15.0 APPENDICES APPENDIX Hydraulic Schematic APPENDIX Haskel Air Pump Manufacturer Data...

  • Page 18: Parts List

    2 ......V-1001 ..........Label, Made in USA..........1 3 ......V-1003 ..........Label, Serial Number ..........1 4 ......V-1805 ..........Label, ISO General Danger ........1 5 ......V-1198-02 ......... Label, Tronair............1 7 ......V-1775 ..........Label, Pump Force............1 8 ......V-1776 ..........Label, Down ..............1 11/2004 - AA - Rev.
  • Page 19 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 20 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 21 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 22 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Parts List Air Pump Option When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 23 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Parts List Air Pump Option ITEM PART NUMBER DESCRIPTION Z-4621 Assembly, Air Pump;...
  • Page 25 APPENDIX I Hydraulic Schematic...

  • Page 27: Hydraulic Schematic

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0536-0110 (Standard) 02A0536-0110 (with Air Pump Option) 02B0536-0110 (with Air Pump Option & Spring Loaded Casters) 02C0536-0110 (with Spring Loaded Casters) Hydraulic Schematic 11/2004 - AA - Rev. 05...
  • Page 29 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 35 APPENDIX III HC-1753 Hand Pump Parts List...
  • Page 37 08/2001 – Rev. OR ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...

  • Page 39: Parts List

    Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3 ....5M1-000-001........Body, Pump ..............1 12 ....506-000 ..........Half, Flange ..............4 24 ....518-000 ..........
  • Page 40 Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. REPLACEMENT KITS PART NUMBER DESCRIPTION K-1777 Kit, Piston/Cylinder Replacement; consists of: 15 ................Piston................1 16 ................Tube ................1 23 ................Assembly, Valve Body (Includes Items 7, 10, 23, 25) ..1 K-2784 Kit, Release Screw Replacement;...

  • Page 41: Parts List Illustration

    Model: HC-1753 1950 Hand Pump Parts List Illustration WARNING! IS A PRESET RELIEF VALVE O NOT DISASSEMBLE THIS VALVE EPLACEMENT PARTS ARE AVAILABLE AS A PRESET RELIEF VALVE ASSEMBLY 08/2001 – Rev. OR - 3 -...
  • Page 43 APPENDIX IV Material Safety Data Sheet MIL-H-5606 Hydraulic Fluid...

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