Tronair 02-0520C0111-A1 Operation & Service Manual
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Tronair 02-0520C0111-A1 Operation & Service Manual

5 ton (4.5 metric ton) single stage jack
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OPERATION & SERVICE MANUAL
Model: 02-0520C0111-A1
5 Ton (4.5 Metric Ton)
Single Stage Jack
07/2016 - Rev. 01
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-0520C0111-A1

  • Page 1 OPERATION & SERVICE MANUAL Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack 07/2016 - Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 07/2016 Original release...
  • Page 3 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 NAME OF EQUIPMENT ............................. 1 MODEL NUMBERS..............................1 MANUFACTURED ..............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................1 SAFETY INFORMATION............................... 1 ALARM and WARNING SYSTEMS..........................
  • Page 4 5 Ton (4.5 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack SAFETY INFORMATION (continued) 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.

  • Page 6: Installation

    Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack TRANSPORTATION Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support. Approximate weight is 90 lbs (40.82 kg). ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit.

  • Page 7: Numerical Values

    Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut...
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 07/2016 | Rev.
  • Page 9 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack 7.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...

  • Page 10: Maintenance Schedule

    Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack 7.4.2 Jack Instructions (continued) If air pump is to be used, be sure shop air needle valve is closed and attach shop air (125 psi/8.6 bars Maximum) to needle valve. Open needle valve and operate air pump. Close needle valve when ram reaches required height...

  • Page 11: Troubleshooting

    Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack MAINTENANCE (continued) SERVICING JACK To Disassemble Jack: Remove mounting plate (Item 37) by unscrewing three socket head cap screws (Item 36) Raise ram assembly (Item 39) to the point where it can be lifted from the jack cylinder To Re-assemble Jack: Re-assemble in reverse order of above.
  • Page 12 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 13 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Assembly, Pump Handle G-1203-1095 Jamnut, ½-20, Elastic U-1002 Wheel G-1100-109526 Bolt, Hex Head, ½-20 x 2 ¾"...
  • Page 14 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-03*15.0 Assembly, Hose, 15" long N-2001-08-S-B Elbow, Straight Thread HC-1948...
  • Page 15 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-1061-04 Kit, Reservoir Replacement; consists of: N-2653-01-S-B Elbow, 90 Male, ¼ Hose x SAE #4 Hose, ¼...
  • Page 16 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-532-01 Pad, Jack G-1307-0418 Pin, ¼" diameter x 1.8" long...
  • Page 17 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List - Air Pump Option When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2789-01-S-B Connector, Straight Male, ¼ Hose x SAE #4...
  • Page 18 Model: 02-0520C0111-A1 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List - Spring Loaded Caster Option Item Part Number Description Jamnut, -18 Elastic G-1203-1105 Flatwasher, Narrow G-1250-1100N Z-3057-02-01 Weldment, Tube H-1128-02 Spring, Compression G-1250-1100W Flatwasher, Wide U-1053 Caster G-1202-1060...
  • Page 19 APPENDIX I Hydraulic Schematic...
  • Page 21 Hydraulic Schematic...
  • Page 23 APPENDIX II Air Pump Manufacturer Data...
  • Page 51 APPENDIX III HC-1948 Hand Pump Parts List...
  • Page 53 1950 psi Hand Pump Parts List With Illustrations 10/2002 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 55 1950 Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
  • Page 56 HC-1948 1950 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2683) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 10/2002 | Rev. OR Page | 2...
  • Page 57 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 71 APPENDIX V Declaration of Conformity...

  • Page 73: Declaration Of Conformity

    Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 75 APPENDIX VI Maintenance Schedule...

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