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OPERATION & SERVICE MANUAL
Models:
02-0544C0110
02A0544C0110 (with Air Pump)
5 Ton (4.5 Metric Ton)
Single Stage Jack
04/2014 - Rev. 01
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com
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Summary of Contents for Tronair 02-0544C0110
- Page 1 OPERATION & SERVICE MANUAL Models: 02-0544C0110 02A0544C0110 (with Air Pump) 5 Ton (4.5 Metric Ton) Single Stage Jack 04/2014 - Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 04/2007 Original Release 04/2014 Major revision...
- Page 3 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL NUMBERS ............................1 MANUFACTURED .............................. 1 USAGE ................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................
- Page 4 5 Ton (4.5 Metric Ton) - Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack SAFETY INFORMATION (continued) SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
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Page 6: Operator Controls
Load test jacks annually Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 04/2014 | Rev. 01... - Page 7 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack 4.4.2 Jack Instructions (continued) CORRECT PIN PLACEMENT INCORRECT PIN PLACEMENTS Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring...
- Page 8 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack 4.4.2 Jack Instructions (continued) RAM PROTECTION RING Damage Deformation Deformation Acceptable Condition Unacceptable Condition RESULTS OF LOCKING PIN IN INCORRECT LOCATION Close pump release valve by turning clockwise.
- Page 9 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters.
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Page 10: Installation
Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack INSTALLATION Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump equipped Models only). AIR SUPPLY REQUIREMENTS 25 psi (1.72 bar) Minimum ... -
Page 11: Troubleshooting
Swanton, Ohio 43558 USA E-mail: sales@tronair.com Website: www.tronair.com 12.0 PARTS LIST When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. 13.0 IN-SERVICE SUPPORT Contact Tronair for technical services and information. 04/2014 | Rev. 01 Page | 8... - Page 12 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 13: Parts List
Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-1169-01 Weldment, Jack V-1001 Label, Made in USA... - Page 14 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-03*15.0 Assembly, Hose, 15" long N-2788-02-S-B Elbow, 90 Male, SAE #6 x ¼ Hose N-2001-08-S-B Elbow, Straight Thread, SAE #6 x 3/8-37...
- Page 15 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2789-01-S-B Connector, Straight Male, ¼ Hose x SAE #4...
- Page 16 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3333 Assembly, Blowgun H-1536-19 Cap, Plug Haskel Repair Fluid Seal Kit Ref. Appendix II K-1685 Haskel Repair Air Seal Kit Ref.
- Page 17 Models: 02-0544C0110 & 02A0544C0110 5 Ton (4.5 Metric Ton) - Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-532-01 Pad, Jack HJ-526-05 Extension HJ-536 Ring, Protection...
- Page 19 APPENDIX I Hydraulic Schematic...
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Page 21: Hydraulic Schematic
Hydraulic Schematic... - Page 23 APPENDIX II Haskel Air Pump Manufacturer Data...
- Page 51 APPENDIX III HC-1948 Hand Pump Parts List...
- Page 53 1950 psi Hand Pump Parts List With Illustrations 10/2002 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
- Page 55 1950 Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
- Page 56 HC-1948 1950 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2683) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 10/2002 | Rev. OR Page | 2...
- Page 57 APPENDIX IV Declaration of Conformity...
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Page 59: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-0544C0110 02A0544C0110 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 61 APPENDIX IV Safety Data Sheet (SDS) MIL-PRF-5606 Hydraulic Fluid...
- Page 75 APPENDIX VI Maintenance Schedule...
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