Tronair 02-0526-0110 Operation & Service Manual
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Tronair 02-0526-0110 Operation & Service Manual

5 ton (4.5 metric ton) single stage jack
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Operation & Service Manual
02-0526-0110 02A0526-0110
02B0526-0110 02C0526-0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
Includes Illustrated Parts Lists
Telephone: (419) 866-6301
Telephone: (419) 866-6301
Web Site: www.tronair.com E-mail: sales@tronair.com
Web Site: www.tronair.com E-mail: mail@tronair.com
Models:
11/2004 - AA - Rev. 04
Tronair, Inc.
Tronair, Inc.
1740 Eber Road
1740 Eber Road
Holland, Ohio 43528-9794
Holland, Ohio 43528-9794
USA
USA
•
•
800-426-6301
800-426-6301
Fax: (419) 867-0634
Fax: (419) 867-0634

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  • Page 1 Tronair, Inc. 1740 Eber Road 1740 Eber Road Holland, Ohio 43528-9794 Holland, Ohio 43528-9794 • • Telephone: (419) 866-6301 Telephone: (419) 866-6301 800-426-6301 800-426-6301 Fax: (419) 867-0634 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com Web Site: www.tronair.com E-mail: mail@tronair.com...

  • Page 3: Table Of Contents

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A-0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) TABLE OF CONTENTS PAGE Product Information............................1 Name Of Equipment..........................1 Model Numbers............................1...
  • Page 4 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A-0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) 13.0 In-Service Support ............................11 14.0 Guarantees ..............................11 15.0 Appendices ..............................11...
  • Page 5 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A-0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) REVISION DATE TEXT AFFECTED 04/2004 pg.17 Item 4 changed from H-2210-11 to H-1128-02...

  • Page 7: Product Information

    02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 8: Environmental Safety Features

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) SAFETY INFORMATION (continued) ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended hydraulic fluid (MIL-H-5606).

  • Page 9: Packaging And Storage

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.

  • Page 10: Assembly

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation.

  • Page 11: Operation

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual.

  • Page 12: Rules For Operating

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) OPERATION (continued) 7.4.1 Rules For Operating: The user shall work in accordance with the Operator and/or Technical Manuals.
  • Page 13 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) RAM PROTECTION RING CORRECT PIN PLACEMENT...

  • Page 14: Training

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) WARNING! • The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death.

  • Page 15: Storage/Low Usage

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) MAINTENANCE SCHEDULE (continued) 9.2.1 Storage/Low Usage: If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water repellant, BUNA N compatible lubricant.

  • Page 16: Trouble Shooting

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) 10.0 TROUBLE SHOOTING Ram will not rise or rises erratically...

  • Page 17: Parts List

    14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This warranty does not cover the following items: a) Parts required for normal maintenance b) Parts covered by a component manufacturers warranty If you have a problem that may require service, contact Tronair immediately.
  • Page 18 2 ......V-1001 ........Label, Made in USA ............1 3 ......V-1003 ........Label, Serial Number............1 4 ......V-1805 ........Label, ISO General Danger..........1 5 ......V-1198-02 ........Label, Tronair ..............1 7 ......V-1775 ........Label, Pump Force ............1 8 ......V-1776 ........Label, Down..............1 11/2004 - AA - Rev.
  • Page 19 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 20 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 21 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 22 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) Parts List Air Pump Option When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 23 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) Parts List Air Pump Option ITEM PART NUMBER DESCRIPTION Z-4621 Assembly, Air Pump;...
  • Page 25 APPENDIX I Hydraulic Schematic...
  • Page 27 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0526-0110 (Standard) 02A0526-0110 (with Air Pump Option) 02B0526-0110 (with Air Pump Option & Spring Loaded Casters) 02C0526-0110 (with Spring Loaded Casters) Hydraulic Schematic 04/2004 - AA - Rev. 03...
  • Page 29 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 35 APPENDIX III HC-1753 Hand Pump Parts List...
  • Page 37 08/2001 – Rev. OR ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 39 Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3 ....5M1-000-001........Body, Pump ..............1 12 ....506-000 ..........Half, Flange ..............4 24 ....518-000 ..........
  • Page 40 Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. REPLACEMENT KITS PART NUMBER DESCRIPTION K-1777 Kit, Piston/Cylinder Replacement; consists of: 15 ................Piston................1 16 ................Tube ................1 23 ................Assembly, Valve Body (Includes Items 7, 10, 23, 25) ..1 K-2784 Kit, Release Screw Replacement;...
  • Page 41 Model: HC-1753 1950 Hand Pump Parts List Illustration WARNING! IS A PRESET RELIEF VALVE O NOT DISASSEMBLE THIS VALVE EPLACEMENT PARTS ARE AVAILABLE AS A PRESET RELIEF VALVE ASSEMBLY 08/2001 – Rev. OR - 3 -...
  • Page 43 APPENDIX IV Material Safety Data Sheet MIL-H-5606 Hydraulic Fluid...

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02a0526-011002b0526-011002c0526-0110

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