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Summary of Contents for Tronair 02-0511C0132
- Page 1 OPERATION & SERVICE MANUAL Model: 02-0511C0132 5 Ton Two Stage Jack 03/2014 - Rev. 03 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1740 Eber Rd Web: www.tronair.com Holland, OH 43528-9794 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 01/2011 Original Release 12/2011 Major revision 03/2014 Modified 6.4.2 Jack Instructions and Parts List 02/2017 Modified Parts List...
- Page 3 Model: 02-0511C0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................1 SAFETY INFORMATION............................... 1 ALARM AND WARNING SYSTEMS .......................... 1 WARNING AND DANGER SIGNS ..........................1 COMPONENT SAFETY FEATURES ......................... 1 FUNCTIONAL SAFETY FEATURES .........................
- Page 4 5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02-0511C0132 5 Ton Two Stage Jack SAFETY GUIDELINES (continued) WARNING! The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death. CONDITIONS FOR SAFE USE Use in a clean dry environment on a level surface.
- Page 6 Model: 02-0511C0132 5 Ton Two Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
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Page 7: Operator Controls
Model: 02-0511C0132 5 Ton Two Stage Jack OPERATION (continued) OPERATOR CONTROLS OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up. - Page 8 Load test jacks annually. Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 02/2017 | Rev.
- Page 9 Model: 02-0511C0132 5 Ton Two Stage Jack 6.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring and top Locking Pin...
- Page 10 Model: 02-0511C0132 5 Ton Two Stage Jack 6.4.2 Jack Instructions (continued) Hydraulic rams must extend in order from largest to smallest diameter. Largest diameter hydraulic ram must fully extend before the next stage ram begins to rise. Lower mechanical ram locknut(s) while extending rams. Keep within 1 inch from bottom of extending ram Do not continue to operate hand pump after all rams have fully extended.
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Page 11: Maintenance Schedule
Model: 02-0511C0132 5 Ton Two Stage Jack SERVICING JACK (continued) To Reassemble Jack: Re-assemble in reverse order of above. NOTE: Lubricate cylinder, ram(s) and o-ring(s) for assembly: Lubricate inner cylinder wall(s) with MIL-PRF-5606 hydraulic fluid Apply suitable o-ring lubricant grease to installed o-ring(s) and to o-ring lead-in chamfer at opening of cylinder NOTE: To minimize air entrapment under the rams. -
Page 12: Troubleshooting
Spare parts may be obtained from the manufacturer: TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301 1740 Eber Road Fax: (419) 867-0634 Holland, Ohio 43528-9794 USA E-mail: sales@tronair.com Website: www.tronair.com 11.0 IN-SERVICE SUPPORT Contact Tronair for technical services and information. 02/2017 | Rev. 04 Page | 9... - Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 14: Parts List
Model: 02-0511C0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-7710-01 Assembly Reservoir Tube N-2001-08-S-B Elbow, Straight Thread G-1151-107206 Socket Head Cap Screw, - 16 x ¾... - Page 15 Model: 02-0511C0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TR-1026 Ram Protection Ring TR-2223 Second Stage Locknut Z-7683-04 Second Stage Ram Z-7681-04...
- Page 17 APPENDIX I Hydraulic Schematic...
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Page 19: Hydraulic Schematic
Hydraulic Schematic... - Page 21 APPENDIX II HC-1963 Hand Pump Parts List...
- Page 23 Model: HC-1963 2500 psi Hand Pump Parts List With Illustrations 10/2001 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1740 Eber Rd Web: www.tronair.com Holland, OH 43528-9794 Email: sales@tronair.com...
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Page 25: Installation Instructions
3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. - Page 26 HC-1963 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2607) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 10/2001 | Rev. OR Page | 2...
- Page 27 APPENDIX III Declaration of Conformity...
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Page 29: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jacks 02-0511C0132 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 31 APPENDIX IV Material Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
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