Tronair 02-0520C0110 Operation & Service Manual
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Tronair 02-0520C0110 Operation & Service Manual

Single stage jack
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OPERATION & SERVICE MANUAL
Models:
02-0520C0110 02A0520C0110
02B0520C0110 02C0520C0110
5 Ton (4.5 Metric Ton)
Single Stage Jack
03/2020 - Rev. 03
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-0520C0110

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-0520C0110 02A0520C0110 02B0520C0110 02C0520C0110 5 Ton (4.5 Metric Ton) Single Stage Jack 03/2020 - Rev. 03 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 01/2012 Original release 04/2014 Modified Parts Lists 03/2020 Major revision...
  • Page 3 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL &...
  • Page 4 02C0520C0110 (With Spring Loaded Casters) This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) SAFETY INFORMATION (continued) NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses.

  • Page 6: Installation

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit.

  • Page 7: Numerical Values

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual.
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 03/2020 | Rev. 03...
  • Page 9 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) 6.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements...
  • Page 10 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) 6.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation...
  • Page 11 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment...

  • Page 12: Troubleshooting

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for...

  • Page 13: Maintenance Schedule

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) 10.0 MAINTENANCE 10.1 GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.
  • Page 14 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 15 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) 14.0 APPENDICES APPENDIX I Hydraulic Schematic APPENDIX II Haskel Air Pump Manufacturer Data...

  • Page 16: Parts List

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 17 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 18 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 19 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 20 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Parts List - Air Pump Option When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 21 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 (Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Parts List - Spring Loaded Caster Option Item Part Number...
  • Page 23 APPENDIX I Hydraulic Schematic...

  • Page 25: Hydraulic Schematic

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-0520C0110 ( Standard) 02A0520C0110 (With Air Pump Option) 02B0520C0110 (With Air Pump Option & Spring Loaded Casters) 02C0520C0110 (With Spring Loaded Casters) Hydraulic Schematic...
  • Page 27 APPENDIX II Air Pump Manufacturer Data...
  • Page 55 APPENDIX III HC-1948 Hand Pump Parts List...
  • Page 57 1950 psi Hand Pump Parts List With Illustrations 10/2002 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 59 1950 Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. Only Tronair OEM replacement parts shall be used.
  • Page 60 HC-1948 1950 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2683) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 10/2002 | Rev. OR Page | 2...
  • Page 61 APPENDIX IV Safety Data Sheet (SDS) MIL-PRF-5606 Hydraulic Fluid...
  • Page 75 APPENDIX V Declaration of Conformity...

  • Page 77: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-0520C0110 02A0520C0110 02-0520C0110 02A0520C0110 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 79 APPENDIX VI Maintenance Schedule...

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