Tronair 02-0522-0140 Operation & Service Manual
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Tronair 02-0522-0140 Operation & Service Manual

5 ton (4.5 metric ton) two stage jack
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Operation & Service Manual
Models:
02-0522-0140
02A0522-0140
(with Air Pump)
5 Ton (4.5 Metric Ton)
Two Stage Jack
11/2004 - AA - Rev. 04
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
•
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: mail@tronair.com

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Summary of Contents for Tronair 02-0522-0140

  • Page 1 (with Air Pump) 5 Ton (4.5 Metric Ton) Two Stage Jack 11/2004 - AA - Rev. 04 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: mail@tronair.com...
  • Page 3 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack TABLE OF CONTENTS PAGE Product Information............................1 Usage ..............................1 List Of Drawings............................. 1 Safety Information............................1 Alarm And Warning Systems ......................... 1 Warning And Danger Signs ........................1 Component Safety Features ........................
  • Page 4 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack 14.0 Guarantees ..............................10 15.0 Appendices ..............................11 11/2004 - AA - Rev. 04...
  • Page 5 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack REVISION DATE TEXT AFFECTED 11/2004 pg 6 7.4.2 added warning and illustrations 11/2004 - AA - Rev. 04...
  • Page 7 5 Ton (4.5 Metric Ton) Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 8 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack SAFETY INFORMATION (continued) PROTECTION SYSTEMS None. CLOSED CIRCUITS None. INTERLOCKING None. 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack.
  • Page 9 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters.

  • Page 10: Installation

    Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack ASSEMBLY (continued) PRE-USE CHECKS Refer to the Illustrated Parts List to identify and ensure that all parts are present. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
  • Page 11 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack OPERATION OPERATOR CONTROLS See Figure 7.3 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! 1. NEVER put hands between the aircraft and the jack pad;...
  • Page 12 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack 7.4.2 Jack Instructions (continued) WARNING! The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical extension. The ball lock MUST be placed outside the ram protection ring.
  • Page 13 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack 7.4.2 Jack Instructions (continued) INCORRECT PIN INCORRECT PIN PLACEMENT PLACEMENT MECHANICAL EXTENSION MECHANICAL EXTENSION LOCKING PIN LOCKING PIN RAM PROTECTION RING RAM PROTECTION RING BALL LOCK BALL LOCK Close pump release valve by turning clockwise.

  • Page 14: Maintenance Schedule

    Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack MAINTENANCE GENERAL • All maintenance and/or repair work should be done using good workmanship practices and proper tools. • The work area should be clean and free of dirt.

  • Page 15: Troubleshooting

    Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack MAINTENANCE (continued) REMOVING AND SERVICING PUMP NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows: Review Appendix III HC-1752 Hand Pump Parts List.
  • Page 16 Contact Tronair for technical services and information. 14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This warranty does not cover the following items:...
  • Page 17 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack 15.0 APPENDICES APPENDIX I Hydraulic Schematic APPENDIX II Haskel Air Pump Manufacturer Data APPENDIX III HC-1752 Hand Pump Parts List APPENDIX IV Material Safety Data Sheet – MIL-H-5606 Hydraulic Fluid 11/2004 - AA - Rev.

  • Page 18: Parts List

    Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 2 ....H-1009-01 ........Assembly, Pump Handle ..........1 3 ....V-1001..........Label, Made in USA ............1 4 ....V-1775..........
  • Page 19 13 ....G-1154-107210 ........ Screw, Hex Socket Head Cap, -16 x 1" long ....3 14 ....Z-1558-01-01 ........Weldment, Tube ..............1 15 ....V-1003..........Label, Serial Number............1 16 ....V-1198-02 ........Label, Tronair ..............1 19 ....N-2016-05-S........Tee, Swivel Nut Run............1 20 ....N-2004-06-S........Elbow, Extra Long 90° Male ..........1 K-1987 Kit, Pump Replacement;...
  • Page 20 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION K-1061-04 Kit, Reservoir Replacement; consists of: 21 ....N-2410-01 ........Elbow, 90° Male ..............1 22 ....TF-1047-01*05.5 ......
  • Page 21 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 31 ....G-1307-0825 ........Pin, ½ x 2.5" Model "C" ...........1 32 ....TR-1026 ...........
  • Page 22 Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 4 ....N-2412-04 ........Connector, Straight Male, ¼ Hose x NPT....2...
  • Page 23 APPENDIX I Hydraulic Schematic...

  • Page 25: Hydraulic Schematic

    Models: 02-0522-0140 & 02A0522-0140 5 Ton (4.5 Metric Ton) Two Stage Jack Hydraulic Schematic...
  • Page 27 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 33 APPENDIX III HC-1752 Hand Pump Parts List...

  • Page 35: Illustrated Parts List

    Model: HC-1752 2,500 Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: mail@tronair.com...

  • Page 37: Parts List

    HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3.......5M1-000-001........Body, Pump ..............1 12.......506-000 ..........Half, Flange ..............4 25.......518-000 ..........

  • Page 38: Replacement Kits

    HC-1752 2,500 Hand Pump Parts List Reference Parts List Illustration on Page 3. REPLACEMENT KITS ITEM PART NUMBER DESCRIPTION K-1778 Kit, Piston/Cylinder Replacement; consists of: 15................Piston................1 16................Tube ................1 20................Retainer, Wiper ...............1 24................Assembly, Valve Body (Includes Items 7, 10, 24, 26) ..1 K-1906 Kit, Piston/Seal Replacement;...
  • Page 39 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 3 -...
  • Page 41 APPENDIX IV MSDS Hydraulic Fluid (MIL-H-5606)

This manual is also suitable for:

02a0522-0140

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