Tronair 02-0544-0110 Operation & Service Manual
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Tronair 02-0544-0110 Operation & Service Manual

With air pump 5 ton 4.5 metric ton single stage jack
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Operation & Service Manual
Models:
02-0544-0110
02A0544-0110
(with Air Pump)
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair 02-0544-0110

  • Page 1 (with Air Pump) 5 Ton (4.5 Metric Ton) Single Stage Jack 11/2004 - AA - Rev. 04 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794  Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 3 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE Product Information ............................1 Name Of Equipment ..........................1 Model Numbers ............................1 Manufactured ............................1 Usage ..............................1 List Of Drawings ............................1 Safety Information .............................
  • Page 4 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack 12.0 Parts List ................................10 13.0 In-Service Support ............................10 14.0 Guarantees ..............................10 15.0 Appendices ..............................11 11/2004 - AA - Rev. 04...
  • Page 5 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack REVISION DATE TEXT AFFECTED 12/2003 pg 15 Parts List: Modified Item 53 11/2004 pg 6 7.4.2 added warning and illustrations 11/2004 - AA - Rev. 04...
  • Page 7 5 Ton (4.5 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 8 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack SAFETY INFORMATION (continued) ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting. See Appendix for Material Safety Data concerning the recommended hydraulic fluid (MIL-H-5606). PROTECTION SYSTEMS None CLOSED CIRCUITS None...
  • Page 9 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters.

  • Page 10: Installation

    Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack ASSEMBLY (continued) PRE-USE CHECKS Refer to the Illustrated Parts List to identify and ensure that all parts are present. Generally check over unit to assure the tightness of all nuts, bolts and fittings.

  • Page 11: Operator Controls

    Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack OPERATOR CONTROLS See Figure 7.3 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! 1. NEVER put hands between the aircraft and the jack pad;...
  • Page 12 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack 7.4.2 Jack Instructions (continued) WARNING! The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical extension. The locking pin washer and ball lock MUST be placed outside the ram protection ring.
  • Page 13 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack 7.4.2 Jack Instructions (continued) INCORRECT PIN PLACEMENT MECHANICAL EXTENSION LOCKING PIN WASHER AND WASHER GROOVE LOCKING PIN RAM PROTECTION RING BALL LOCK Close pump release valve by turning clockwise.

  • Page 14: Maintenance Schedule

    Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack MAINTENANCE GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.

  • Page 15: Troubleshooting

    Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack MAINTENANCE (continued) REMOVING AND SERVICING PUMP NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows: Review Appendix III HC-1753 Hand Pump Parts List.
  • Page 16 14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This warranty does not cover the following items: a) Parts required for normal maintenance b) Parts covered by a component manufacturers warranty If you have a problem that may require service, contact Tronair immediately.
  • Page 17 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack 15.0 APPENDICES APPENDIX Hydraulic Schematic APPENDIX Haskel Air Pump Manufacturer Data APPENDIX HC-1753 Hand Pump Parts List Material Safety Data Sheet – MIL-H-5606 Hydraulic Fluid APPENDIX 11/2004 - AA - Rev. 04...

  • Page 18: Parts List

    3 ....... V-1003 ..........Label, Serial Number ............1 4 ....... V-1805 ..........Label, ISO General Danger ..........1 5 ....... V-1198-02 ........Label, Tronair ..............1 6 ....... V-1775 ..........Label, Pump Force ............1 7 ....... V-1776 ..........Label, Down..............1 11/2004 - AA - Rev.
  • Page 19 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 16 ....... TF-1043-03*15.0 ......Assembly, Hose, 15" long ..........1 21 .......
  • Page 20 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 23 ....... N-2410-01 ........Elbow, 90 Male .............. 1 24 .......
  • Page 21 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 51 ....... HK-1685 ........... Haskel Repair Fluid Seal Kit ....Ref. Appendix II 52 .......
  • Page 22 Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product. ITEM PART NUMBER DESCRIPTION 54 ....... HJ-532-01 ........Pad, Jack ................. 1 55 ....... HJ-526-05 ........Extension ................. 1 56 .......
  • Page 23 APPENDIX I Hydraulic Schematic...

  • Page 25: Hydraulic Schematic

    Models: 02-0544-0110 & 02A0544-0110 5 Ton (4.5 Metric Ton) Single Stage Jack Hydraulic Schematic 11/2004 - AA - Rev. 04...
  • Page 27 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 33 APPENDIX III HC-1753 Hand Pump Parts List...
  • Page 35 08/2001 – Rev. OR ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794  Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...

  • Page 37: Parts List

    Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3 ....5M1-000-001 ........Body, Pump ..............1 12 ....506-000 ..........Half, Flange ..............4 24 ....
  • Page 38 Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. REPLACEMENT KITS PART NUMBER DESCRIPTION K-1777 Kit, Piston/Cylinder Replacement; consists of: 15 ................Piston ................1 16 ................Tube ................1 23 ....

  • Page 39: Parts List Illustration

    Model: HC-1753 1950 Hand Pump Parts List Illustration WARNING! IS A PRESET RELIEF VALVE O NOT DISASSEMBLE THIS VALVE EPLACEMENT PARTS ARE AVAILABLE AS A PRESET RELIEF VALVE ASSEMBLY 08/2001 – Rev. OR - 3 -...
  • Page 41 APPENDIX IV Material Safety Data Sheet MIL-H-5606 Hydraulic Fluid...

This manual is also suitable for:

02a0544-0110

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