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Tronair 02-0517C0140 Operation & Service Manual
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Tronair 02-0517C0140 Operation & Service Manual

5 ton (4.5 metric ton) two stage jack
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Tronair, Inc.
1 Air Cargo Pkwy East
Swanton, OH 43558
OPERATION & SERVICE MANUAL
Models:
02-0517C0140 02A0517C0140
02B0517C0140 02C0517C0140
5 Ton (4.5 Metric Ton)
Two Stage Jack
10/2017 - Rev. 04
Phone: (419) 866-6301 | 800-426-6301
Web: www.tronair.com
Email: sales@tronair.com

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Summary of Contents for Tronair 02-0517C0140

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-0517C0140 02A0517C0140 02B0517C0140 02C0517C0140 5 Ton (4.5 Metric Ton) Two Stage Jack 10/2017 - Rev. 04 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 07/2007 Original Release 03/2012 Major revision 04/2014 7.4.2 Jack Instructions, Parts List 10/2017 Major revision...
  • Page 3 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ..............................
  • Page 4 5 Ton (4.5 Metric Ton) Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack SAFETY INFORMATION (continued) ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting.

  • Page 6: Installation

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack ASSEMBLY (continued) PERSONNEL REQUIREMENTS This jack is to be assembled by qualified technicians familiar with hydraulic systems.

  • Page 7: Operator Controls

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack OPERATION (continued)
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 10/2017 | Rev.
  • Page 9 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 6.4.2 Jack Instructions (continued)
  • Page 10 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 6.4.2 Jack Instructions (continued) Close pump release valve by turning clockwise.

  • Page 11: Troubleshooting

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack TROUBLE SHOOTING...
  • Page 12 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 10.0 MAINTENANCE (continued) 10.3...
  • Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...

  • Page 14: Parts List

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 15 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 16 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 17 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 18 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List - Air Pump Option When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 19 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0517C0140 (Standard) 02A0517C0140 (with Air Pump Option) 02B0517C0140 (with Air Pump Option and Spring Loaded Casters) 02C0517C0140 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List - Spring Loaded Caster Option When ordering replacement parts/kits, please specify model, serial number and color of your unit.
  • Page 21 APPENDIX I Hydraulic Schematic...

  • Page 23: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 25 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 53 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 67 APPENDIX IV Declaration of Conformity...

  • Page 69: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-0517C0140, 02A0517C0140 02B0517C0140, 02C0517C0140 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 71 APPENDIX V Maintenance Schedule...

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