Perkins 2806F-E18TA Operation And Maintenance Manual
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Perkins 2806F-E18TA Operation And Maintenance Manual

Perkins 2806F-E18TA Operation And Maintenance Manual

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M0124353-04 (en-us)
January 2025
Operation and
Maintenance
Manual
2806F-E18TA, 2806J-E18TA and
2806EA-E18TA Engines

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Summary of Contents for Perkins 2806F-E18TA

  • Page 1 M0124353-04 (en-us) January 2025 Operation and Maintenance Manual 2806F-E18TA, 2806J-E18TA and 2806EA-E18TA Engines...

  • Page 2: Important Safety Information

    If a tool, procedure, work method or operating technique that is not specifically recommended by Perkins is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

  • Page 3: Table Of Contents

    M0124353-04 Table of Contents Table of Contents Engine Stopping ..........71 Maintenance Section Foreword ............4 Refill Capacities..........73 Safety Section Maintenance Recommendations ....91 Safety Messages..........6 Maintenance Interval Schedule....... 94 Additional Messages ........10 Warranty Section General Hazard Information......10 Warranty Information........

  • Page 4: Foreword

    State of arises regarding your engine, or this manual, please California to cause cancer, birth defects, consult with your Perkins dealer or your Perkins distributor for the latest available information. and other reproductive harm. WARNING – This product can...

  • Page 5: Maintenance Intervals

    Perkins distributor offers various options regarding overhaul programs. If you experience a major engine failure, there are also numerous after failure overhaul options available. Consult with your Perkins dealer or your Perkins distributor for information regarding these options.

  • Page 6: Safety Section

    Replace any safety message that is damaged or missing. If a safety message is attached to a part of the engine that is replaced, install a new safety message on the replacement part. Your Perkins distributor can provide new safety messages. Note: Certain engines have factory installed radiators.
  • Page 7 M0124353-04 Safety Section Safety Messages Illustration 2 g07536100 Typical example (3) Hot fluid under pressure label (4) Hot surface label...

  • Page 8: Universal Warning

    M0124353-04 Safety Section Safety Messages Illustration 3 g07536119 Typical example (4) Hot surface label Universal Warning (1) Illustration 4 g01370904 One safety message is on the left side of the valve mechanism cover. One safety message is on the right side of the engine gear case.
  • Page 9 M0124353-04 Safety Section Safety Messages Do not operate or work on this equipment unless Sulfuric Acid Burn Hazard may cause serious you have read and understand the instructions personal injury or death. and warnings in the Operation and Maintenance The exhaust gas cooler may contain a small Manuals.

  • Page 10: Hot Surface

    Attach the warning tags to the engine and Replacement labels may be obtained from Perkins to each operator control station. When appropriate, distributors.
  • Page 11 M0124353-04 Safety Section General Hazard Information • Tampering with the engine installation or • Do not attempt any repairs or any adjustments to tampering with the OEM supplied wiring can be the engine while the engine is operating. dangerous. Personal injury, death and/or engine •...

  • Page 12: Fluid Penetration

    Do not disassemble any hydraulic • Perkins recommend that you do not stand next to components or parts until pressure has been relieved an exposed running engine unless it is necessary or personal injury may occur.
  • Page 13 Hexavalent Chromium Perkins equipment and replacement parts comply with applicable regulations and requirements where originally sold. Perkins recommends the use of only genuine Perkins replacement parts. Hexavalent chromium has occasionally been detected on exhaust and heat shield systems on Perkins engines.

  • Page 14: Dispose Of Waste Properly

    • Wear an approved respirator if there is no other good hygiene, and adhering to safe work practices way to control the dust. when handling the equipment or parts. Perkins also recommends the following: • Comply with applicable rules and regulations for the work place.

  • Page 15: Burn Prevention

    M0124353-04 Safety Section Burn Prevention Always use leakproof containers when you drain Cooling system conditioner contains alkali. Alkali can fluids. Do not pour waste onto the ground, down a cause personal injury. Do not allow alkali to contact drain, or into any source of water. the skin, the eyes, or the mouth.

  • Page 16: Fire Prevention And Explosion Prevention

    Personal injury, property damage, or engine damage could result. If the application involves the presence of combustible gases, consult your Perkins dealer and/ or your Perkins distributor for additional information about suitable protection devices. Remove all flammable combustible materials or conductive materials such as fuel, oil, and debris from the engine.

  • Page 17: Fire Extinguisher

    M0124353-04 Safety Section Fire Prevention and Explosion Prevention Illustration 15 g00704059 Illustration 16 g00704135 Use caution when you are refueling an engine. Do Gases from a battery can explode. Keep any open not smoke while you are refueling an engine. Do not flames or sparks away from the top of a battery.

  • Page 18: Crushing Prevention And Cutting Prevention

    Refer to the OEM for the location of foot and hand holds for your specific application. Leaks can cause fires. Consult your Perkins dealer or your Perkins distributor for replacement parts. i04257031 Replace the parts if any of the following conditions...

  • Page 19: Engine Starting

    M0124353-04 Safety Section Engine Starting • Allow the engine to run for five minutes to cool. i07828827 Engine Starting • Stop the engine. • Ensure 24V is supplied to the dosing cabinet for at least 120 seconds after engine shutdown (engines equipped with SCR systems only).

  • Page 20: Engine Electronics

    Note: Many of the engine control systems and ground strap with a direct path to the battery must be display modules that are available for Perkins used. This path may be provided by way of a starting Engines will work in unison with the Engine motor ground, a starting motor ground to the frame, Monitoring System.

  • Page 21: Product Information Section

    M0124353-04 Product Information Section General Information Product Information Section General Information i08773456 Model View Illustrations The following model views show typical features of the engine. Due to individual applications, your engine may appear different from the illustrations. Engine Views Illustration 17 g06614942 Typical example (1) Oil filler cap...
  • Page 22 M0124353-04 Product Information Section Model View Illustrations (10) Twin secondary fuel filters (12) Alternator (14) Belt tensioner (11) Fuel transfer pump (13) Drive belt (15) Vibration damper Illustration 18 g06614978 Typical example (16) Rear lifting eye (20) Water pump (24) Oil filters (17) Turbocharger (21) Oil cooler (25) Oil sample valve...

  • Page 23: Aftertreatment System

    M0124353-04 Product Information Section Model View Illustrations Aftertreatment System The aftertreatment items are supplied loose by Perkins. Clean Emission Module Illustration 19 g06618978 Typical example (1) Clean Emission Model (CEM) (4) DEF Injector (7) Aftertreatment Regeneration Device (2) Exhaust outlet (5) Diesel Particulate Filter (DPF).
  • Page 24 M0124353-04 Product Information Section Model View Illustrations Pump Electronic Tank Unit (PETU) Emissions-Related Components for China Non-Road IV The following model views show approximate locations of China Non-Road IV regulation required component identification markings for emissions- related components. Due to individual applications, your engine system may appear different from the illustrations.
  • Page 25 M0124353-04 Product Information Section Model View Illustrations Illustration 23 g06773480 Typical example (B) Position of the DOC marking (C) Position of the DPF marking...
  • Page 26 M0124353-04 Product Information Section Model View Illustrations Illustration 24 g06773485 Typical example (D) Position of the SCR marking Illustration 25 g06773491 Illustration 26 g06773494 Typical example Typical example (E) Position of the turbocharger marking (F) Position of the electronic unit injector marking...
  • Page 27 M0124353-04 Product Information Section Model View Illustrations Illustration 27 g06764652 Typical example (G) Position of the ECM marking Illustration 28 g06773509 Typical example (H) Position of the Exhaust gas cooler (NRS) marking...

  • Page 28: Product Description

    Engine Specifications Product Description Engine 2806F, 2806J, and 2806EA Arrangement and Cylinders In-Line 6 cylinder The Perkins 2806F-E18TA, 2806J-E18TA, and 2806EA-E18TA Industrial Engines have the following Bore 145 mm (5.7 inch) characteristics: Stroke 183 mm (7.2 inch) • Four-stroke cycle...

  • Page 29: Engine Service Life

    Maintenance Manual, “Overhaul Considerations” topic. Aftermarket Products and Perkins Engines Perkins does not warrant the quality or performance of non-Perkins fluids and filters. When auxiliary devices, accessories, or consumables (filters, additives, catalysts) which are made by other manufacturers are used on Perkins products, the Perkins warranty is not affected simply because of such use.

  • Page 30: Product Identification Information

    M0124353-04 Product Information Section Product Identification Information Product Identification Information i08301579 Plate Locations and Film Locations Illustration 31 g01403841 Serial number plate The following information is stamped on the serial number plate: engine serial number, engine model, and arrangement number. The engine information plate is on top of the valve cover near the middle of the engine.

  • Page 31: Reference Information

    Perkins distributor to identify replacement part level, and configuration ID code. This information numbers. may be needed by the Perkins distributor when inquiries are being made on the CEM. i05951816 Pump Electronic Tank Unit (PETU)
  • Page 32 M0124353-04 Product Information Section Reference Information Total Lubrication System Capacity Total Cooling System Capacity Air Cleaner Element Drive Belt Clean Emission Module Part Number Serial Number Pump Electronics Tank Unit Part Number Serial Number...

  • Page 33: Operation Section

    Alterations to the lifting eyes and/or the engine make the lifting eyes and the lifting fixtures obsolete. If alterations are made, ensure that proper lifting devices are provided. Consult your Perkins distributor for information regarding fixtures for proper engine lifting.

  • Page 34: Engine Lifting

    M0124353-04 Operation Section Product Lifting Engine Lifting Illustration 37 g06619903 Typical example (1) Rear engine lifting eye (2) Front engine lifting eye...

  • Page 35: Product Storage

    (Engine and Aftertreatment) (1) CEM lifting eyes (2) CEM lifting eyes Your Perkins distributor can help in preparing the engine for extended storage periods. Some applications, the engine can be equipped with delayed engine shutdown. Allow at least 2 minutes after the engine has stopped before you turn the battery disconnect switch to OFF.
  • Page 36 M0124353-04 Operation Section Engine and Aftertreatment Engine Open the fuel tank drain valve to drain any water and dirt from the fuel tank. Apply a spray of 1. Clean the engine of any dirt, rust, grease, and oil. calibration fluid or kerosene at the rate of Inspect the exterior.

  • Page 37: Coolant System

    ISO 22241-1. (1) Plug 3. Ensure that all DEF lines and electrical connection 8. If an engine is stored for more than 1 year, Perkins are connected prior to prevent crystal from recommends Pre lubrication of the engine to avoid forming.
  • Page 38 36 months remove connector and install plug (1). Tighten plug 25° C (77° F) 18 months to a torque of 30 N·m (265 lb in). Perkins recommends that the procedure must be 30° C (86° F) 12 months performed in a minimum ambient temperature of 35°...

  • Page 39: Features And Controls

    M0124353-04 Operation Section Features and Controls Features and Controls The battery disconnect switch and the engine start switch perform different functions. The entire electrical system is disabled when you turn the i08798631 battery disconnect switch to the OFF position. The battery remains connected to the electrical system Battery Disconnect Switch when you turn the engine start switch to the OFF...

  • Page 40: Sensors And Electrical Components

    M0124353-04 Operation Section Sensors and Electrical Components Emission Malfunction Indicator – This indicator will illuminate when an emissions system related to DEF or SCR has failed. Refer to Operation and Maintenance Manual, “Selective Catalytic Reduction Warning System” for more information. i08292153 Sensors and Electrical Components...
  • Page 41 M0124353-04 Operation Section Sensors and Electrical Components Sensor Locations for the 2806F- E18TA, 2806J-E18TA, and 2806EA- E18TA Engines Illustration 42 g06616579 Typical example (1) Camshaft speed/timing sensor (5) NOx Reduction System (NRS) (9) Atmospheric pressure sensor (2) Boost pressure sensor differential pressure sensor (10) Fuel pressure sensor (3) Inlet air temperature sensor...
  • Page 42 M0124353-04 Operation Section Sensors and Electrical Components Illustration 43 g06615363 Typical example of the close up views of sensor locations on the left side of the engine (1) Camshaft speed/timing sensor (5) NOx Reduction System (NRS) (9) Atmospheric pressure sensor (2) Boost pressure sensor differential pressure sensor (10) Fuel pressure sensor...
  • Page 43 M0124353-04 Operation Section Sensors and Electrical Components Illustration 44 g06049702 Typical example (13) Coolant temperature sensor...
  • Page 44 M0124353-04 Operation Section Sensors and Electrical Components Sensor and Electrical Component Locations for the Clean Emissions Module Illustration 45 g06619120 Typical example (1) Diesel Exhaust Fluid (DEF) injector (5) 40-pin connector (10) Aftertreatment Regeneration Device (2) Coil for spark plug (6) DPF inlet temperature sensor probe (ARD) flame detection temperature (3) ARD combustion air pressure sensor...
  • Page 45 M0124353-04 Operation Section Sensors and Electrical Components Pump Electronic Tank Unit (PETU) Illustration 46 g06619138 Typical example (1) DEF Level Sensor and DEF Temperature (2) Coolant Diverter Valve (4) Relays Sensor (3) Customer Connections...

  • Page 46: Engine Diagnostics

    The engine electronic control module (ECM) has two types of configuration parameters. The system configuration parameters and the customer specified Perkins Electronic Engines have the capability to parameters. perform a self-diagnostics test. When the system The electronic service tool is required in order to alter detects an active problem, a diagnostic lamp is the configuration parameters.
  • Page 47 M0124353-04 Operation Section Configuration Parameters Table 3 System Configuration Parameters Configuration Parameters Record Engine Serial Number Rating Full Load Setting Full Torque Setting ECM Software Release Date Customer Specified Parameters Customer specified parameters allow the engine to be configured to the exact needs of the application. The electronic service tool is required in order to alter the customer configuration parameters.
  • Page 48 M0124353-04 Operation Section Configuration Parameters (Table 4, contd) Transmission Default Torque Limit Reset Not Reset Air Filter Restriction Switch Installation Status Not Installed Air Filter Restriction Switch Configuration Normally Open Intermediate Engine Speed 1400. rpm Air Shutoff Disabled Air Intake Shutoff Detection Installation Status Not Installed Coolant Level Sensor Not Installed...
  • Page 49 M0124353-04 Operation Section Configuration Parameters (Table 4, contd) Engine Fan Manual Purge Disabled Engine Fan Suspend Purge Disabled Engine Fan Purge Cycle Interval 1200 sec Engine Fan Purge Cycle Duration 180.0sec Enabled Engine Fan Control Charge Air Cooler Outlet Temperature Input Enable Engine Cooling Fan Maximum Air Flow Charge Air Cooler Outlet 46.6°...

  • Page 50: Engine Starting

    M0124353-04 Operation Section Engine Starting Engine Starting • Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or i02109067 to the controls. Before Starting Engine •...

  • Page 51: Starting The Engine

    M0124353-04 Operation Section Starting the Engine Note: If the engine has not been run for several During the key on, all warning lamps will illuminate weeks, fuel may have drained. Air may have moved for a few seconds, in order to test the circuits. If into the filter housing.

  • Page 52: Starting Problems

    1000 to 1200 rpm in order to raise 3. Start the engine. If the engine does not start, check engine temperature. Do not exceed the for a diagnostic code and consult your Perkins recommended rpm in order to increase the speed of distributor.

  • Page 53: After Starting Engine

    M0124353-04 Operation Section After Starting Engine i05359363 NOTICE Using a battery source with the same voltage as the After Starting Engine electric starting motor. Use ONLY equal voltage for jump starting. The use of higher voltage will damage the electrical system. Note: In temperatures from 0 to 60°C (32 to 140°F), Do not reverse the battery cables.

  • Page 54: Engine Operation

    M0124353-04 Operation Section Engine Operation Engine Operation This design of DPF will require a service maintenance interval. Refer to this Operation and Maintenance Manual, “Maintenance Interval Schedule” for more information. The DPF can be i06603162 expected to function properly for the useful life of the engine (emissions durability period), as defined by Engine Operation regulation, subject to prescribed maintenance...

  • Page 55: Fuel Conservation Practices

    Fuel Conservation Practices The efficiency of the engine can affect the fuel economy. Perkins design and technology in manufacturing provides maximum fuel efficiency in all applications. Follow the recommended procedures to attain optimum performance for the life of the engine.

  • Page 56: Aftertreatment Operation

    M0124353-04 Operation Section Aftertreatment Operation Aftertreatment Operation Note: If the engine start switch key is cycled or the “Force Regeneration” switch is pressed for longer than 2 seconds the system will no longer be disabled. i08795554 When the “Force Regeneration” switch is pressed and “Time to Regen”...
  • Page 57 M0124353-04 Operation Section Diesel Particulate Filter Regeneration Disabled: When the regeneration system is in If the soot load is above a threshold or “Time to Regen” is 0 hours, then regeneration is required. The disabled mode, automatic regenerations will not be DPF indicator will illuminate and flash slowly.

  • Page 58: Carbon Dioxide

    M0124353-04 Operation Section Selective Catalytic Reduction Warning System NOTICE NOTICE The engine and emissions control system shall be Stopping the engine immediately after the engine has operated, used, and maintained in accordance with been working under load can result in overheating of the instructions provided.
  • Page 59 M0124353-04 Operation Section Selective Catalytic Reduction Warning System Safe Harbor Mode (Worldwide) – Safe Harbor Mode is a 20 minute engine run time period that the engine can be operated with full power after reaching a level 3 inducement. Once in level 3 inducement, the operator can perform a key cycle and the engine will enter Safe Harbor Mode.
  • Page 60 M0124353-04 Operation Section Selective Catalytic Reduction Warning System Illustration 52 g03676111 Illustration 54 g06751922 If the DEF level falls below 13.5%, a level 1 Reduced Time inducement event will occur. The check engine lamp If the ECM is configured to “Reduced Time” and the and the emissions malfunction indicator lamp will DEF level is 0%, the engine will be in level 3 illuminate.
  • Page 61 M0124353-04 Operation Section Selective Catalytic Reduction Warning System The check engine and emissions malfunction If the inducement is a result of a category 2 fault, then indicator lamp will illuminate for a level 1 inducement- a level 2 inducement will occur for a duration of 5 hours.
  • Page 62 M0124353-04 Operation Section Selective Catalytic Reduction Warning System Note: Contact your Perkins dealer for repairs if a fault occurs. Inducement Strategy for DEF Level (Worldwide) Illustration 60 g03676174 If the DEF level is below 7.5%, a level 2 inducement event will occur. The check engine lamp and the emissions malfunction indicator lamp will illuminate and flash slowly.
  • Page 63 M0124353-04 Operation Section Selective Catalytic Reduction Warning System Note: Turn the key to the OFF position and add DEF to the DEF tank to reset the DEF level inducement. Inducement Strategy for Escalating Time Inducement Faults (Worldwide) Illustration 63 g03676215 Reduced Performance If a fault condition exists for the entire duration of inducement level 1, the strategy advances to inducement level 2.
  • Page 64 Note: Contact your Perkins dealer for repairs if a fault engine operation since initially activating the occurs. override. This threshold is referred to as the backstop timer.
  • Page 65 Operators must be trained properly to Perkins distributor, then the operator can turn on the understand that there could be severe penalties as override without further input from Perkins. Upon mentioned above for misusing the switch.
  • Page 66 EU or China. To comply with United States federal regulations, operators in the United States must report usage of the override to Perkins within 60 days of activating the override. Failure to meet this reporting requirement may subject the operator to penalties under 40 CFR 1068.101.

  • Page 67: Cold Weather Operation

    Cold Weather Operation • Check all rubber parts (hoses, fan drive belts) weekly. Perkins Diesel Engines can operate effectively in • Check all electrical wiring and connections for any cold weather. During cold weather, the starting and fraying or damaged insulation.

  • Page 68: Radiator Restrictions

    An electric block heater can be activated once the • Valves become stuck. engine is stopped. A block heater can be 110 V dc or 240 V dc. Consult your Perkins distributor for more • Pushrods may become bent. information.

  • Page 69: Fuel Related Components In Cold Weather

    M0124353-04 Operation Section Fuel and the Effect from Cold Weather Perkins recommends a warning device for the inlet Winter and arctic grades of diesel fuel are available in manifold temperature and/or the installation of an the countries and territories with severe winters. For more information refer to the Operation and inlet air temperature gauge.
  • Page 70 Note: Heat exchanger type fuel heaters should have a bypass provision in order to prevent overheating of the fuel in warm-weather operation. For further information on fuel heaters, consult your Perkins distributor . i08811356 Diesel Exhaust Fluid in Cold Weather...

  • Page 71: Engine Stopping

    M0124353-04 Operation Section Engine Stopping Engine Stopping Leaving the machine unattended when the engine i05798719 is running may result in personal injury or death. Before leaving the machine operator station, neu- Stopping the Engine tralize the travel controls, lower the work tools to the ground and deactivate all work tools, and place the lever for the hydraulic lockout control in the LOCKED position.

  • Page 72: After Stopping Engine

    M0124353-04 Operation Section Manual Stop Procedure i01465494 After Stopping Engine Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. •...

  • Page 73: Maintenance Section

    M0124353-04 Maintenance Section Refill Capacities Maintenance Section The refill capacities for the engine crankcase reflect the approximate capacity of the crankcase or sump plus standard oil filters. Auxiliary oil filter systems will require extra oil. Refer to the OEM specifications for Refill Capacities the capacity of the auxiliary oil filter.

  • Page 74: Engine Oil

    To meet the “EMA Recommended Guideline on Diesel Engine designed life of the product, the use of the Oil”. In addition to Perkins definitions, there are other appropriate engine oil is essential. The oil definitions that will be of assistance in purchasing specification that is listed in table 7 has low ash lubricants.

  • Page 75: Oil Analysis

    Lubricant Viscosity Recommendations Aftermarket Oil Additives for Direct Injection (DI) Diesel Engines Perkins does not recommend the use of aftermarket additives in oil. Aftermarket additives are not The correct SAE viscosity grade of oil is determined necessary to achieve the engines maximum service by the minimum ambient temperature during cold life or rated performance.

  • Page 76: General Information

    • Glossary Diesel Fuel Requirements • ISO International Standards Organization Perkins is not in a position to continuously evaluate and monitor all worldwide distillate diesel fuel • ASTM American Society for Testing and specifications that are published by governments and Materials technological societies.
  • Page 77 M0124353-04 Maintenance Section General Fuel Information (Table 8, contd) Aromatics %Volume 35% maximum “D1319” “ISO 3837” %Weight 0.01% maximum “D482” “ISO 6245” Carbon Residue on 10% %Weight 0.20% maximum “D524” “ISO 4262” Bottoms Cetane Number 40 minimum in North “D613 or D6890” “ISO 5165”...
  • Page 78 EPA and other appropriate regulatory agencies. NOTICE Operating with fuels that do not meet the Perkins rec- ommendations can cause the following effects: Start- ing difficulty, reduced fuel filter service life, poor combustion, deposits in the fuel injectors, signifi- cantly reduce service life of the fuel system.

  • Page 79: Diesel Fuel Characteristics

    “EU Off-Road Diesel fuel. Acceptable from 2011 MUST have less than 10 PPM sulfur level” All the fuels must comply with the specification in the table for the Perkins Specification Distillate Diesel Fuel. Diesel Fuel Characteristics Perkins recommends kinematic viscosities of 1.4 and 4.5 mm2/sec that is delivered to the fuel injection...
  • Page 80 Protection Agency (EPA) and European Certification wear scar diameter than 0.52 mm (0.0205 inch) will fuels. Perkins does not certify engines on any other lead to reduced service life and premature failure of fuel. The user of the engine has the responsibility of the fuel system.
  • Page 81 EN 15751. If the test shows that the fuel has degraded, fuel tank must be drained and engine • Perkins recommend the use of oil analysis to flashed by running with the fresh high-quality diesel check the quality of the engine oil if biodiesel fuel fuel.
  • Page 82 If biodiesel or biodiesel blends of fuel are to be used, Fuel for Cold-Weather Operation Perkins require the use of Perkins fuel cleaner. The use of the fuel is to remove deposits within the fuel system that is created with the use of biodiesel. For The European standard “EN590”...
  • Page 83 Maintenance Section General Fuel Information Detailed instructions on the rate of which the fuel • Perkins recommends the use of bulk fuel filter / cleaner must be used are on the container. coalescer units which clean the fuel of both...

  • Page 84: General Coolant Information

    M0124353-04 Maintenance Section Fluid Recommendations Water Consult your local Perkins distributor for additional information on Perkins designed and produced Water is used in the cooling system to transfer heat. filtration products. Note: The water must be used with an inhibitor to i08292401 protect the engine.

  • Page 85: Coolant Recommendations

    Until such standard/ specifications are published and evaluated by Glycol in the coolant helps to provide protection Perkins, use of PDO, glycerine, or other alternative against the following conditions: coolants are not recommended in Perkins diesel engines.

  • Page 86: Elc Cooling System Maintenance

    ASTM D3306 specification. This type of contains organic corrosion inhibitors and antifoam coolant/antifreeze is made for light automotive agents with low amounts of nitrite. Perkins ELC has applications. been formulated with the correct amount of these additives to provide superior corrosion protection for all metals in engine cooling systems.
  • Page 87 An SCA that is liquid may be needed at 500-hour Perkins. intervals. 6. Fill the cooling system with the Perkins Premixed ELC. Operate the engine. Ensure that all coolant valves open then stop the engine. When cool check the coolant level.
  • Page 88 Table 15 the water. Use a non-foaming detergent to clean Example Of The Equation For Adding The SCA To The Heavy- oil contamination, consult your Perkins dealer for Duty Coolant At The Initial Fill suitable product. Total Volume of the...

  • Page 89: Specification

    Specification Spilling DEF onto hot components will cause harmful vapors. DEF that is used in Perkins engines must meet the ISO specification 22241-1 for quality. The ISO Storage specification 22241-1 requirements are met by many brands of DEF, including the ones that carry the Do not store DEF in direct sunlight.
  • Page 90 M0124353-04 Maintenance Section Diesel Exhaust Fluid (DEF) • Chromium Nickel Molybdenum (CrNiMo) • Titanium Non-metallic materials: • Polyethylene • Polypropylene • Polyisobutylene • Teflon (PFA) • Polyfluoroethylene (PFE) • Polyvinylidene fluoride (PVDF) • Polytetrafluoroethylene (PTFE) Materials NOT compatible with DEF solutions include Aluminum, Magnesium, Zinc, Nickel coatings, Silver, and Carbon steel and Solders containing any of the above.

  • Page 91: Maintenance Recommendations

    Consult the OEM of the equip- To relieve the pressure from the coolant system, turn ment or your Perkins dealer regarding welding on a off the engine. Allow the cooling system pressure cap chassis frame or rail.

  • Page 92: Severe Service Application

    (2) Welding electrode Refer to the standards for the engine or consult your (3) Keyswitch in the OFF position Perkins distributor to determine if the engine is (4) Battery disconnect switch in the open position operating within the defined parameters.

  • Page 93: Environmental Factors

    Severe Service Application Due to individual applications, identification is not possible for all the factors which can contribute to severe service operation. Consult your Perkins distributor for the unique maintenance that is necessary for the engine. The operating environment, incorrect operating...

  • Page 94: Maintenance Interval Schedule

    M0124353-04 Maintenance Section Maintenance Interval Schedule “ Cooling System Supplemental Coolant Additive i10426719 (SCA) - Test/Add“ ......105 Maintenance Interval Schedule “...
  • Page 95 M0124353-04 Maintenance Section Maintenance Interval Schedule “ Diesel Particulate Filter (Emission Related Component) - Clean“ ..... . . 112 Every 6000 Service Hours or 3 Years “...

  • Page 96: Removing The Spark Plug

    M0124353-04 Maintenance Section ARD Spark Plug (Emission Related Component) - Clean 2. Debris may have collected in the spark plug well. i07508570 Thoroughly remove any debris. Use compressed ARD Spark Plug (Emission air. The maximum air pressure for cleaning Related Component) - Clean purposes must be below 205 kPa (30 psi).
  • Page 97 All personnel should also stay clear of the air compressor when the engine is operating and the air compressor is exposed. Consult your Perkins distributor for assistance. Do not disconnect the air line from the air com- pressor governor without purging the air brake and the auxiliary air systems.

  • Page 98: Battery - Replace

    M0124353-04 Maintenance Section Air Tank Moisture and Sediment - Drain i08397622 i01878164 Air Tank Moisture and Battery - Replace Sediment - Drain (If Equipped) Batteries give off combustible gases which can Moisture and sediment in the air starting system can explode.

  • Page 99: Battery Or Battery Cable - Disconnect

    M0124353-04 Maintenance Section Battery Electrolyte Level - Check 8. Connect the cable from the NEGATIVE “-” terminal i05424317 on the starter motor to the NEGATIVE “-” battery Battery or Battery Cable - terminal. Disconnect i02747977 Battery Electrolyte Level - Check The battery cables or the batteries should not be removed with the battery cover in place.

  • Page 100: Belts - Inspect/Adjust/Replace

    M0124353-04 Maintenance Section Belts - Inspect/Adjust/Replace • More than one section of the belt is displaced in i08358417 one rib of a maximum length of 50.8 mm (2 inch) Belts - Inspect/Adjust/Replace Adjust The engine is equipped with an automatic belt tensioner (1).

  • Page 101: Belt Tension

    (2) and loosen belts (1). Rotating the adjusting bolt (4) clockwise will move pulley (2) and tighten belts (1). Contact your Perkins distributor or dealer for the 3. With the correct tension set, tighten lock nut (3) to correct procedure.
  • Page 102 M0124353-04 Maintenance Section Coolant (Commercial Heavy-Duty) - Change • The fuel has entered the cooling system and the Allow the coolant to drain. coolant is contaminated. Flush Note: Inspect the water pump and the water temperature regulator after the cooling system has 1.

  • Page 103: Cooling System Coolant (Elc) - Change

    Cooling System Coolant (ELC) - Change NOTICE Perkins ELC must be using with an extender in order to achieve 12000 hours operation. For more informa- tion on a suitable extender contact your Perkins distributor. Illustration 78...

  • Page 104: Cooling System Coolant Level - Check

    M0124353-04 Maintenance Section Cooling System Coolant Level - Check 5. Start the engine and Inspect the cooling system for NOTICE leaks and for proper operating temperature. Fill the cooling system no faster than 19 L (5 US gal) per minute to avoid air locks. i06606851 3.

  • Page 105: Cooling System Supplemental Coolant Additive (Sca) - Test/Add

    M0124353-04 Maintenance Section Cooling System Supplemental Coolant Additive (SCA) - Test/Add Use a Coolant Conditioner Test Kit in order to check the concentration of the SCA. Add the SCA, If Necessary NOTICE Do not exceed the recommended amount of supple- mental coolant additive concentration.
  • Page 106 M0124353-04 Maintenance Section DEF Filler Screen (Emission Related Component) - Clean 4. Clean the cooling system filler cap and inspect the 2. Using a suitable tool, press the tabs (2) in order to gasket. If the gasket is damaged, discard the old release the tabs.
  • Page 107 M0124353-04 Maintenance Section DEF Manifold Filters (Emission Related Component) - Replace Illustration 82 g03806578 Illustration 83 g03806580 2. Remove band clamp (2) from filter base (1). 3. Remove filter (3) from filter base (1).
  • Page 108 M0124353-04 Maintenance Section DEF Manifold Filters (Emission Related Component) - Replace Illustration 84 g03806581 Illustration 86 g06159487 1. Note the location of clamp (2). The clamp (2) must be between the marked location (A). 2. Loosen clamp (2) and remove outer filter (3) from DEF tank header (1) and discard outer filter (3).
  • Page 109 M0124353-04 Maintenance Section Diesel Exhaust Fluid (Emission Related Component) - Fill 6. Install the retaining plate (6) and install screws (7). Caution should be used when dispensing DEF near an engine that has recently been running. Spilling Tighten screws (7) to a torque of 1.1 N·m DEF onto hot components may cause the release of (9.8 lb in).
  • Page 110 M0124353-04 Maintenance Section Diesel Exhaust Fluid Filter (Emission Related Component) - Replace Illustration 89 g03332612 Illustration 90 g03332637 Typical Example Typical Example 3. Insert the DEF filter removal tool (4) into the DEF filter (1) and remove the DEF filter (1). Personal injury can result from improper han- Note: Avoid twisting the DEF filter (1) upon removal.

  • Page 111: Diesel Exhaust Fluid Tank - Flush

    M0124353-04 Maintenance Section Diesel Exhaust Fluid Injector (Emission Related Component) - Replace i07508568 i08356669 Diesel Exhaust Fluid Injector Diesel Exhaust Fluid Tank - (Emission Related Flush Component) - Replace Illustration 92 g06638105 Typical example Illustration 91 g06043006 Typical example If contamination of the Diesel Exhaust Fluid (DEF) is suspected, the DEF tank (3) will need to be drained and the DEF tank flushed.

  • Page 112: Electronic Unit Injector - Inspect/Adjust

    If the DEF tank has been filled with another fluid The operation of Perkins engines with improper other than DEF, then contact your Perkins distributor. adjustments of the electronic unit injector can reduce engine efficiency. This reduced efficiency could result...

  • Page 113: Engine Air Cleaner Element - Replace

    Servicing the Air Cleaner Element Note: The air filter system may not have been provided by Perkins. The procedure that follows is for a typical air filter system. Refer to the OEM information for the correct procedure.

  • Page 114: Engine Air Cleaner Service Indicator - Inspect

    M0124353-04 Maintenance Section Engine Air Cleaner Service Indicator - Inspect 1. Clean the outer casing of the air cleaner before removing the end cover (3). Note: Before removal, check the orientation of the end cover (3). Some air cleaners the end cover must be installed in the correctly aligned position.

  • Page 115: Engine Mounts - Inspect

    Any engine mount that shows deterioration should be (2) Oil filler cap replaced. Refer to the OEM information for the recommended torques. When the engine mounts are supplied by Perkins the maintenance procedure will be supplied in the Disassembly and Assembly manual for your engine. i08294232...

  • Page 116: Obtain The Sample And The Analysis

    M0124353-04 Maintenance Section Engine Oil Sample - Obtain Perkins recommends using a sampling valve in order NOTICE to obtain oil samples. The quality and the consistency Engine damage can occur if the crankcase is filled of the samples are better when a sampling valve is above the “FULL”...

  • Page 117: Engine Oil And Filter - Change

    Use of an oil filter that is not recommended Engine Oil sample - Obtain for more information. by Perkins could result in severe damage to the en- gine bearings, and crankshaft. As a result of the larg- If the engine is operated infrequently less than 500...

  • Page 118: Engine Valve Lash - Check

    Only qualified service personel should perform this Typical example maintenance. Refer to the Service Manual or your au- thorized Perkins dealer or your Perkins distributor for 2. Clean sealing surface (1). the complete valve lash adjustment procedure. 3. Apply clean engine oil to O ring seal (2) for the new Operation of Perkins engines with incorrect valve oil filter (3).

  • Page 119: Fuel System - Prime

    M0124353-04 Maintenance Section Fuel System - Prime The fuel system can also be primed by using the key i06827467 switch. Turn the key to the ON position for 2 minutes. Fuel System - Prime After 2 minutes the fuel system should be primed. If necessary, by cycling the key switch the system will prime again for 2 minutes.

  • Page 120: Fuel System Primary Filter/Water Separator - Drain

    M0124353-04 Maintenance Section Fuel System Primary Filter/Water Separator - Drain i06616051 Fuel System Primary Filter/ Water Separator - Drain Fuel leaked or spilled onto hot surfaces or electri- cal components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements.

  • Page 121: Fuel System Secondary Filter - Replace

    M0124353-04 Maintenance Section Fuel System Secondary Filter - Replace i06605835 Fuel System Secondary Filter - Replace Fuel leaked or spilled onto hot surfaces or electri- cal components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements.

  • Page 122: Fuel Tank Water And Sediment - Drain

    M0124353-04 Maintenance Section Fuel Tank Water and Sediment - Drain Some fuel tanks use supply pipes that allow water i02348492 and sediment to settle below the end of the fuel Fuel Tank Water and Sediment supply pipe. Some fuel tanks use supply lines that take fuel directly from the bottom of the tank.

  • Page 123: Hoses And Clamps - Inspect/Replace

    All grounds should be tight and free of corrosion. Note: Perkins will not be held liable for an engine that does not comply with Environmental Protection • Clean the grounding stud and the terminals for the Agency (EPA) emissions standards due to ground strap with a clean cloth.

  • Page 124: Fuel System

    The following text describes a typical method of i05971077 replacing coolant hoses. Refer to the OEM Overhaul Considerations information for further information on the coolant system and the hoses for the coolant system. For an overhaul solution, contact your Perkins distributor.

  • Page 125: Radiator - Clean

    Proper safeguards Starting Motor - Inspect must be followed to help prevent accidents. Perkins recommends a scheduled inspection of the starting motor. If the starting motor fails, the engine may not start in an emergency situation.

  • Page 126: Walk-Around Inspection

    Service Manual for the engine or specifications or consult your Perkins distributors for consult your Perkins distributor . assistance.

  • Page 127: Warranty Section

    1 through Tier 4 marine auxiliary engines < 37 kW, Warranty supplement - Emission warranty parts but excluding locomotive and other marine available at the Perkins engines website. Consult engines) operated and serviced in the state of your authorized Perkins distributor to determine if...

  • Page 128: Reference Information Section

    Maintenance records are a key element of a maintenance program that is correctly managed. Accurate maintenance records can help your Perkins dealer to fine-tune the recommended maintenance intervals in order to meet the specific operating situation. This should result in a lower engine operating cost.

  • Page 129: Maintenance Log

    M0124353-04 Reference Information Section Maintenance Log i05204675 Maintenance Log Table 20 Engine Model Customer Identifier Arrangement Number Serial Number Service Quantity Of Service Item Date Authorization Hours Fuel...

  • Page 130: Reference Material

    Why buy an Extended Service Contract? 1. No surprises - total protection from unexpected repair cost (parts, labor, and travel). 2. Enjoy longer lasting product support from Perkins global network. 3. Genuine Perkins parts ensure continued engine performance. 4. Highly trained technicians carry out all repairs.

  • Page 131: Index

    M0124353-04 Index Section Index Viscosity of the Engine Lubrication Oil ..67 Cold Weather Starting ........50 Additional Messages ........10 Ether Injection System (If Equipped)... 51 After Starting Engine ........53 Compression Brake - Inspect/Adjust/ Extended Idle at Cold Ambient Replace (If Equipped)........
  • Page 132 M0124353-04 Index Section Regeneration Switch ........56 Fluid Recommendations (Diesel Exhaust Regeneration System Warning Indicators... 57 Fluid (DEF)) ........... 89 Regeneration Triggers......... 57 General Information........89 Driven Equipment - Check ......112 Fluid Recommendations (General Fuel Information) ........... 76 Contamination Control Recommendations for Fuels ............
  • Page 133 Replace the Hoses and the Clamps ..124 Electronic Unit (PEU)......... 31 Power Take-Off Clutch - Check..... 125 Product Description......... 28 Aftermarket Products and Perkins Important Safety Information......2 Engines ............29 Electronic Engine Features ......28 Engine Diagnostics........28 Engine Service Life........
  • Page 134 Sensors and Electrical Components....40 Pump Electronic Tank Unit (PETU) ..... 45 Sensor and Electrical Component Locations for the Clean Emissions Module ....44 Sensor Locations for the 2806F-E18TA, 2806J-E18TA, and 2806EA-E18TA Engines ............41 Severe Service Application ......92 Environmental Factors.........

  • Page 135: Product Information

    Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number:...
  • Page 136 M0124353 ©2025 Perkins Engines Company Limited All Rights Reserved January 2025...

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