Tuxedo IDEAL LT-EV2500AH-X Assembly & Operation Manual
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Tuxedo IDEAL LT-EV2500AH-X Assembly & Operation Manual

Ev / hybrid component lift table (air / hydraulic operation) 2,500 lbs. capacity (1134 kg)
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LT-EV2500AH-X
EV / HYBRID COMPONENT LIFT TABLE
(AIR / HYDRAULIC OPERATION)
2,500 lbs. Capacity (1134 Kg)
ASSEMBLY & OPERATION MANUAL
IMPORTANT!!
READ MANUAL THOROUGHLY BEFORE ASSEMBLING, OPERATING, OR MAINTAINING LIFT
TABLE. WHEN COMPLETED WITH ASSEMBLY, ENSURE TO RETURN MANUAL & RELATED
DOCUMENTS IN PROTECTIVE SLEEVE AND GIVE TO THE OWNER / OPERATOR.
LT-EV2500AH-X
FEB 2024

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Summary of Contents for Tuxedo IDEAL LT-EV2500AH-X

  • Page 1 LT-EV2500AH-X EV / HYBRID COMPONENT LIFT TABLE (AIR / HYDRAULIC OPERATION) 2,500 lbs. Capacity (1134 Kg) ASSEMBLY & OPERATION MANUAL IMPORTANT!! READ MANUAL THOROUGHLY BEFORE ASSEMBLING, OPERATING, OR MAINTAINING LIFT TABLE. WHEN COMPLETED WITH ASSEMBLY, ENSURE TO RETURN MANUAL & RELATED DOCUMENTS IN PROTECTIVE SLEEVE AND GIVE TO THE OWNER / OPERATOR.

  • Page 2: Table Of Contents

    Table of Contents Safety & Cautions…………………………………………………………………… Pages 3 - 4 · Important Statements · Qualification of Operators and Users · Cautions · Training · Owners / Employer Responsibilities Product Information & Requirements…………………………………………Pages 4 - 6 · Description · Specifications · Dimensions ·...

  • Page 3: Safety & Cautions

    1. Safety & Cautions Important Statements: Please note the max weight capacity noted on the decal applied to side of the outer scissors and on the silver ID tag attached to the inner scissor. Do not try to lift any load that exceeds the rated lifting capacity.

  • Page 4: Training

    2. Product Information Lift Table Description: (LT-EV2500AH-X) The iDEAL LT-EV2500AH-X is a 2,500 lb. portable, high-rise commercial / industrial grade air-hydraulic platform lift table, incorporating a ‘multi-adjustable’ EV platform primarily designed to assist with controlled lifting & lowering tasks to safely remove, replace or service heavy vehicle components, especially for electric &...
  • Page 5 Dimensions: (LT-EV2500AH-X) LT-EV2500AH-X FEB 2024...

  • Page 6: Receiving & Handling

    Receiving & Handling: Unloading Lift Table Crate: The Lift Table may be delivered with LTL lift gate service from the freight carrier, which a pallet jack or dolly with a minimum of 1,000 lb. capacity will only be required to remove crate from lift gate, in most cases.

  • Page 7: Assembly Instructions

    3. Assembly Instructions WARNING!! Improper assembly can cause accelerated wear, resulting in catastrophic failure which may cause property damage and / or bodily injury. Manufacturer will assume no liability for loss or damage of any kind, expressed or implied, resulting from improper installation or use of this product.

  • Page 8: Mounting Air System Control Box To Handle Bar

    Step 3: Mounting Air System Control Box to Handle Bar 1) With the handle bar mounted & secured, find the pre-assembled ‘stainless-steel’ air system control box located in the tool tray at the base of the lift table. Fig 2. 2) Carefully raise &...

  • Page 9: Starting Up / Testing

    4. Start-Up / Testing CAUTION: Prior to the Start-Up / Testing, visually inspect lift table for any signs of damages, defects and/or any missing or loose components. If any issues are discovered, DO NOT perform the Start-Up / Testing procedure, and contact the dealer to resolve. NOTE: Perform Start-Up Test without placing a load on lift table.

  • Page 10: Operation Instructions

    5. Operation Instructions WARNING!!: Never exceed rated load capacity of lift table. CAUTION: To avoid personal injury and/or property damage, permit only trained personnel to operate lift table. Positioning, Lifting & Lowering A. Remove & Lower a Heavy Component: 1. Follow the vehicle manufacturer’s recommended service procedure for removal of the component.
  • Page 11 B. Adjustable EV Platform ‘Tilt Angle’ - the 2” adjustable Jack Screws can be rotated so that the upper EV Platform can be slightly tilted lengthwise by 4° and widthwise by 8° providing flexibility to better configure component to vehicle. Jack Screws (Tilt &...

  • Page 12: Troubleshooting

    6. Trouble-Shooting Common lift table issues may be encountered over time. Please see probable causes & possible solutions covered in the paragraphs below. If the troubleshooting guide does not provide assistance to resolve the lift table issue(s), please contact the dealer / distributor for assistance. WARNING!! Failure to properly relieve Air &...

  • Page 13: Inspection, Maintenance & Cleaning

    7. Inspection, Maintenance & Cleaning: CAUTION: Failure to perform the pre-operational inspection checks, maintenance & cleaning can result in expensive product damage, lost production time, and possible personal injury. WARNING!!: Always disconnect the compressed air supply pipe from the control case before performing any inspection, adjustments, maintenance and/or cleaning.

  • Page 14: Exploded Views

    Exploded Views LT-EV2500AH-X FEB 2024...
  • Page 15 LT-EV2500AH-X FEB 2024...
  • Page 16 LT-EV2500AH-X FEB 2024...
  • Page 17 (Air System) LT-EV2500AH-X FEB 2024...

  • Page 18: Parts List

    Parts List ITEM TUX P/N M-REF P/N DESCRIPTION QTY. LT-2500AHX-001 YP01-01000-D00 Main Platform (LT2500-AHX) LT-2500AHX-002 YP01-00009-H00 Rubber Adhesive Pad LT-2500AHX-003 5304-00025-000 Circlip, D25 LT-2500AHX-004 YP01-00002-000 Upper Axle LT-2500AHX-005 YP01-07000-000 Upper / Inside Scissor Frame LT-2500AHX-006 YP01-08000-D00 Upper / Outside Scissor Frame LT-2500AHX-007 JP24-00032-000 Fixing Plate...
  • Page 19 LT-2500AHX-034 5104-10020-000 Bolt, M10 x 20mm LT-2500AHX-035 5110-06020-000 Screw, M6 x 20mm LT-2500AHX-036 YP01-00004-H00 Mount Bracket LT-2500AHX-037 DT01-13002-000 Air Fitting, 1/8” x D8 LT-2500AHX-038 QY02AS-40 Air / Hydraulic Pump (LT-2500AH-X) LT-2500AHX-039 YP01-00007-H00 Pump Cover (Stainless-Steel) LT-2500AHX-040 5110-05010-000 Screw, M5 x 10mm 40.1 LT-2500AHX-040.1 5302-00005-000...
  • Page 20 LT-2500AHX-071 5202-00020-000 Nut, M20 LT-2500AHX-072 5306-00020-000 Lock Washer, D20 LT-2500AHX-073 5402-05030-000 Cotter Pin, D5 x 30mm LT-2500AHX-074 5117-08020-000 Screw, M8 x 20mm LT-2500AHX-075 YP01-09004-000 Jack Screw, Large Washer LT-2500AHX-076 YP01-10002-D00 Jack Screw, Threaded Rod LT-2500AHX-077 YP01-10100-D00 Jack Screw, T-Bar Body LT-2500AHX-078 YP01-07001-000 Jack Screw, Ball Head Bracket...

  • Page 21: Limited Warranty Policy

    There is no other express warranty on the Tuxedo lifts and this warranty is exclusive of and in lieu of all other warranties, expressed or implied, including all warranties of merchantability and fitness for a particular purpose.

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