Tuxedo TP9KF Assembly & Operation Instruction Manual

Tuxedo TP9KF Assembly & Operation Instruction Manual

9,000 lb. two post lifts

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.
9,000
LB
T
P
L
WO
OST
IFTS
9,000 lb. capacity lifts. These lifts have the heavy-duty leaf chain,
the steel pulleys, the high-strength cable equalization system
and everything you'd expect from a quality lift.
TP
9 KAC
Asymmetric
Clear floor
model
Features:
9,000 lb. lifting
capacity
Dual cylinders with
low friction chain rollers
Low profile automatic
arm restraints
1
" and 5"
1
2
stackable drop-in
height adapters
Electric override
automatic safety shut-off
(Clear floor model)
Powder-coated
paint finish
FREE mounting
hardware
S
:
PECIFICATIONS
Capacity
Lifting speed
Power pack
Amperage
Low pad height
Lifting height with adapters
Width overall
Height overall
Shipping weight
TP
9 KF
Floor plate
model
TP 9 KAC
TP 9 KF
9,000 lbs.
9,000 lbs.
50 sec.
50 sec.
2hp 220 vac
2hp 220 vac
20 amps
20 amps
4
1
"
4
1
"
2
2
75
"
75
"
1
1
2
2
134"
134"
142"
111
1
"
2
13 ,
90 lbs.
12 5 9
,
lbs.

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Summary of Contents for Tuxedo TP9KF

  • Page 1 9,000 IFTS 9,000 lb. capacity lifts. These lifts have the heavy-duty leaf chain, the steel pulleys, the high-strength cable equalization system and everything you’d expect from a quality lift. 9 KAC Asymmetric Clear floor model Features: 9,000 lb. lifting capacity Dual cylinders with low friction chain rollers 9 KF...
  • Page 2: Assembly And Operation

    TP9KF Two-Post Floor Plate Lift (Symmetric) (9,000 lbs. Capacity) ASSEMBLY & OPERATION INSTRUCTION MANUAL July 2015...
  • Page 3: Important Notes

    DEFINITION Surface Mounted, Two-Post, Floor Plate / Open Top Lift, Hydraulic ‘chain-over’ Drive, 9,000 lbs. Capacity. The name / model number is designated below: • Model number TP9KF - Symmetric Swing Arms configuration BASIC SPECIFICATIONS Model Description Capacity...
  • Page 4: General Information

    * Every column comes with its cylinder, carriage, cables & chains, upright, lifting arms, pad with holders, hoses and drive-over base plate with the hardware box located in one of the columns. * The electric-hydraulic motor pump is packaged separately and banded to lift – (not shown). Fig. 1 TP9KF 3 July 2015-A...
  • Page 5 TP9KF 4 July 2015-A...
  • Page 6: Installation Instructions

    LIFT LOCATION: Always use architects plans when available. Check layout dimension against floor plan requirements making sure that adequate space is available (Fig. 2 & Fig. 3). Fig. 2 (TP9KF - Symmetric Lift) Fig. 3 (Column / Floor Layout) TP9KF 5...
  • Page 7 FLOOR REQUIREMENTS: The lift should be installed on a 3000 PSI concrete with minimum of 4” thickness. The Floor should be level with-in gradients of ≦1/4” within area of the two columns = 135” x 18”). (See Details for Foundation Anchoring Requirements & Anchoring Tips on Page 4) TP9KF 6 July 2015-A...
  • Page 8 Before proceeding, double check measurements and make certain that the bases of each column are square and aligned with the chalk line. Assemble the top plate to the column. Raise the column to a vertical position (See Fig.6 ) Fig. 6 TP9KF 7 July 2015-A...
  • Page 9 4. Set Drive-Over Base Plate aside, it is to be mounted after hose & cable installations in STEPS 7 & 8. 5. Secure OFFSIDE column to the floor following the same procedures as outlined in STEP 4. TP9KF 8 July 2015-A...
  • Page 10 Route the first cable. (See Figs. 11-13) Screw the nut on the cable stud so that half thread pass through the nut. Pull the other end of the cable and screw the nut on it also. Then tighten both nuts. Fig. 11 Fig. 12 TP9KF 9 July 2015-A...
  • Page 11 When routing the hydraulic hose, make sure that the hose is clear of any moving parts. It is necessary to route hose through the retaining rings or tie hose clear by using nylon tie straps or wire. Fig. 14 Fig. 15 TP9KF 10 July 2015-A...
  • Page 12 The rack on the arm restraints should fully engage the gear on the arm (Figs. 17-19). Fig.17 Fig. 18 STEP 10: Mount Drive-Over Base Plate at this time, using bolts provided (Fig 9 & 19). TP9KF 11 July 2015-A...
  • Page 13 (Fig. 20). Latches will automatically reset once the lift ascends approximately 17"from base. If latches click out of sync, tighten the equalization cable on the one that clicks first. Fig. 20 THE LIFT IS NOW READY FOR USE. TP9KF 12 July 2015-A...
  • Page 14 WARNING: ALWAYS RELEASE BOTH SIDES 4. Press the lever at the power unit to lower the lift. 5. Before removing vehicle from lift area, position lift arms and supports to provide an unobstructed exit. WARNING: NEVER DRIVE OVER LIFT ARMS TP9KF 13 July 2015-A...
  • Page 15: Safety Procedures

    Swing the arms out of the path and slowly drive the vehicle out. Have some one outside the vehicle guide the driver. ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE. NEVER ALLOW ANYONE TO GO UNDER THE LIFT WHEN RAISING OR LOWERING. TP9KF 14 July 2015-A...
  • Page 16: Maintenance Schedule

    Check anchor bolts torque to 11 Kg*m for the 18mm anchor bolts. Do not use impact wrench. Check floor for stress cracks near anchor bolts. Check hydraulic oil level. Check and tighten bolts and nuts, and screws. Check cylinder for free movement. Check cable pulley for free movement and excessive ware. TP9KF 15 July 2015-A...
  • Page 17 / or capped until just prior to use. Air hoses can be used to clean fittings and other components. However, the air supply must be filtered and dry to prevent contamination. Contamination is the most frequent cause of malfunction or hydraulic equipment. TP9KF 16 July 2015-A...
  • Page 18: Troubleshooting

    The level should be two inches below the flange of the tank. Check with a screwdriver. B. Rod end of cylinder------The rod seal of the cylinder is out. Rebuild or replace the cylinder. C. Breather end of the cylinder------the piston seal of the cylinder is out. Rebuild or replace the cylinder. TP9KF 17 July 2015-A...
  • Page 19: Owner / Employer Responsibilities

    • Shall provide necessary lockout of energy sources per ANSIZ244.1 –1982 before beginning any lift repairs. • Shall not modify the lift in any manner without prior written consent of the manufacture. TP9KF 18 July 2015-A...
  • Page 20: Parts Drawing

    PARTS DRAWING Fig. A-1 TP9KF 19 July 2015-A...
  • Page 21 PARTS DRAWING Fig. A-2 TP9KF 20 July 2015-A...
  • Page 22: Parts List

    Drive-Over Base Plate 13.2 Inner Hex bolt 13.3 Flat washer Rack spindle Shaft sheath Flat washer A Spring Rack board Ramp board Flat washer Spring washer Ball handle Bolt Rubber pad Pad weldment Low adaptor 27.1 High adaptor TP9KF 21 July 2015-A...
  • Page 23 Pipe nipple Hydraulic Hose, long 45.1 Hydraulic fitting, 45 degree Carriage Nylon block Shaft sheath Flat washer Safety Latch Pull Spring Inner hex bolt Spring Pull wire Plastic sheath Hydraulic cylinder Spindle Idler wheel Spindle spring washer TP9KF 22 July 2015-A...
  • Page 24 ITEM DESCRIPTION Spindle Chain Steel cable Steel cable TP9KF 23 July 2015-A...
  • Page 25 TP9KF 24 July 2015-A...

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